Toro 3540 Bedienungsanleitung

To understand this product, and for safety and

optimum performance, read this manual before

starting the engine. Pay special attention to

SAFETY INSTRUCTIONS highlighted by this

symbol.

It means CAUTION, WARNING or DANGER—

personal safety instruction. Failure to comply with

the instruction may result in personal injury.

OPERATOR’S

MANUAL

FORM NO. 3321-307 Rev A

MODEL NO. 03540-80001 & UP

MODEL NO. 03541-80001 & UP

MODEL NO. 03543-80001 & UP

MODEL NO. 03544-80001 & UP

REELMASTER®5200-D/5400-D

©The TORO COMPANY—1998

Table of Contents

This operator's manual has instructions on safety, operation, and maintenance.

This manual emphasizes safety, mechanical and general product information. DANGER, WARNING and

CAUTION identify safety messages. Whenever the triangular safety alert symbol appears, understand the

safety message that follows. “IMPORTANT” highlights special mechanical information and “NOTE”

emphasizes general product information worthy of special attention.

IDENTIFICATION AND ORDERING

MODEL AND SERIAL NUMBER

The model and serial number for the traction unit is on a plate that is mounted on the left front frame member.

The model and serial number for the cutting unit is on a plate that is mounted on the top front of the center

cutting unit. Use model and serial number in all correspondence and when ordering parts.

To order replacement parts from an authorized TORO Distributor, supply the following information:

1. Model and serial numbers of the machine.

2. Part number, description and quantity of parts desired.

NOTE: Do not order by reference number if a parts catalog is being used; use the part number.

Page

Safety 3

Specifications 9

Before Operating 10

Controls 13

First-Time Operation 16

Operating 20

Maintenance 22

Safety

Training

1. Read the instructions carefully. Be familiar with

the controls and the proper use of the equipment.

2. Never allow children or people unfamiliar with

these instructions to use the lawn mower. Local

regulations may restrict the age of the operator.

3. Never mow while people, especially children, or

pets are nearby.

4. Keep in mind that the operator or user is

responsible for accidents or hazards occurring to

other people or their property.

5. Do not carry passengers.

6. All drivers should seek and obtain professional

and practical instruction. Such instruction should

emphasize:

• the need for care and concentration when

working with ride-on machines;

• control of a ride-on machine sliding on a

slope will not be regained by the application

of the brake. The main reasons for loss of

control are:

– insufficient wheel grip;

– being driven too fast;

– inadequate braking;

– the type of machine is unsuitable for

its task;

– lack of awareness of the effects of

ground conditions, especially slopes;

– incorrect hitching and load distribution.

Preparation

1. While mowing, always wear substantial footwear

and long trousers. Do not operate the equipment

when barefoot or wearing open sandals.

2. Thoroughly inspect the area where the

equipment is to be used and remove all objects

which may be thrown by the machine.

3. WARNING—Petrol is highly flammable.

• Store fuel in containers specifically

designed for this purpose.

• Refuel outdoors only and do not smoke

while refueling.

• Add fuel before starting the engine. Never

remove the cap of the fuel tank or add

petrol while the engine is running or when

the engine is hot.

• If petrol is spilled, do not attempt to start

the engine but move the machine away from

the are of spillage and avoid creating any

source of ignition until petrol vapors have

dissipated.

• Replace all fuel tanks and container caps

securely.

4. Replace faulty silencers.

Operation

1. Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can

collect.

2. Mow only in daylight or in good artificial light.

3. Before attempting to start the engine, disengage

all blade attachment clutches and shift into

neutral.

4. Do not use on slopes of more than:

• Never mow side hills over 5°

• Never mow uphill over 10°

• Never mow downhill over 15°

5. Remember there is no such thing as a “safe”

slope. Travel on grass slopes requires particular

care. To guard against overturning:

• do not stop or start suddenly when going up

or downhill;

• engage the clutch slowly, and always keep

the machine in gear, especially when

travailing downhill;

Safety

• machine speeds should be kept low on

slopes and during tight turns;

• stay alert for bumps and hollows and other

hidden hazards;

• never mow across the face of the slope,

unless the lawn mower is designed for this

purpose.

6. Use care when pulling loads or using heavy

equipment.

• Use only approved drawbar hitch points.

• Limit loads to those you can safely

control.

• Do not turn sharply. Use care when

reversing.

• Use counterweight(s) or wheel weights

when suggested in the instruction

handbook.

7. Watch out for traffic when crossing or near

roadways.

8. Stop the blades rotating before crossing

surfaces other than grass.

9. When using any attachments, never direct

discharge of material toward bystanders nor

allow anyone near the machine while in

operation .

10. Never operate the lawn mower with defective

guards, shields or without safety protective

devices in place.

11. Do not change the engine governor settings or

overspeed the engine. Operating the engine at

excessive speeds may increase the hazard of

personal injury.

12. Before leaving the operator’s position:

• disengage the power take-off and lower the

attachments;

• change into neutral and set the parking

brake;

• stop the engine and remove the key.

13. Disengage the drive to attachments when

transporting or not in use.

14. Stop the engine and disengage the drive to the

attachment

• before refueling;

• before removing the grass catcher;

• before making height adjustments unless

the adjustment can be made from the

operator’s position.

• before clearing blockages;

• before checking, cleaning or working on

the lawnmower;

• after striking a foreign object. Inspect the

lawnmower for damage and make repairs

before restarting and operating the

equipment.

15. Reduce the throttle setting during engine run-

out and, if the engine is provided with a shutoff

valve, turn the fuel off at the conclusion of

mowing.

Maintenance and Storage

1. Keep all nuts, bolts and screws tight to be sure

the equipment is in safe working condition.

2. Never store the equipment with petrol in the

tank inside a building where fumes may reach

an open flame or spark.

3. Allow the engine to cool before storing in any

enclosure.

4. To reduce the fire hazard, keep the engine,

silencer, battery compartment and petrol

storage area free of grass, leaves, or excessive

grease.

5. Check the grass catcher frequently for wear or

deterioration.

6. Replace worn or damaged parts for safety.

7. If the fuel tank has to be drained, this should

be done outdoors.

Safety

8. Be careful during adjustment of the machine to

prevent entrapment of the fingers between

moving blades and fixed parts of the machine.

9. On multi-bladed machines, take care as rotating

one blade can cause other blades to rotate.

10. When the machine is to be parked, stored or

left unattended, lower the cutting means unless

a positive mechanical lock is used.

Sound & Vibration Levels

Sound Levels

This unit has a continuous A-weighted sound

pressure level of 88 dB(A), based on measurements

of identical machines per Directive 91/386/EEC and

amendments.

This unit has a sound power level of 101 LWA,

based on measurements of identical machines per

Directive 84/538/EEC and amendments

Vibration Levels

This unit has a vibration level of 1.3 m/s2at the

hands, based on measurements of identical machines

per ISO 5349 procedures.

This unit does not exceed a vibration level of 0.5

m/s2at the posterior, based on measurements of

identical machines per ISO 2631 procedures.

Symbol Glossary

Caustic liquids,

chemical burns to

fingers or hand

Poisonous

fumes or toxic

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection

into body

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of

fingers

or hand,

force

applied from

above

Crushing of

toes or foot, force

applied from above

Crushing of

whole body,

applied from

above

Crushing of

torso, force

applied from side

Crushing of fingers

or hand/, force

applied from side

Crushing of

whole body Crushing of

head, torso and

arms

Cutting of

fingers or hand Cutting of footCrushing of leg,

force applied

from side

Cutting or

entanglement of

foot, rotating auger

Severing of

foot, rotating

knives

Severing of

fingers or hand,

impeller blade

Wait until all

machine

components have

completely stopped

before touching them

Severing of

fingers or hand,

engine fan

Whole body entanglement,

implement input drive line Fingers or

hand entangle-

ment, chain drive

Runover/back-

over, (relevant

machine to appear

in dashed box)

Machine tipping,

riding mower Machine rollover,

ROPS (relevant

machine to appear

in dashed box)

Stored energy

hazard, kickback

or upward motion

Hot surfaces,

burns to fingers

or hands

Hand & arm

entanglement,

belt drive

Thrown or fly-

ing objects, whole

body exposure

Thrown or

flying objects,

face exposure

Explosion Fire or open

flame

Secure lifting

cylinder with locking

device before getting

in hazardous area

Stay a safe

distance from

the machine

Stay clear of

articulation area

while engine is

running

Do not open

or remove safety

shields while

engine is

running

Do not step on

loading platform if

PTO is connected to tractor

& engine is running

Do not step

Shut off engine

& remove key before

performing mainten-

ance or repair work

Riding on this

machine is allowed

only on a passen-

ger seat & only if the

driver’s view is not

hindered

Consult

technical manual

for proper service

procedures

Fasten seat belts Safety alert

triangle outline safety

alert symbol Read operator’s

manual

Safety

Fire, open light

& smoking

prohibited

Hydraulic

system Brake system Oil Coolant (water) Intake air Exhaust gas Pressure

Level

indicator Liquid level Filter Temperature Failure/

Malfunction Start switch/

mechanism On/start Off/stop

Plus/increase/

positive polarity

Engage Disengage Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Minus/decrease/

negative polarity

Horn Battery charging

condition

Hourmeter/elapsed

operating hours Fast Slow Continuous

variable, linear Volume empty Volume full

Machine travel

direction,

forward/rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lubrication

point

Oil lubrication

point Lift point

Jack or

support point Draining/

emptying Engine lubricat-

ing oil Engine lubricating

oil pressure Engine lubricating

oil level Engine lubricating

oil filter Engine

lubricating oil

temperature

Engine coolant

Flush with water Engine Transmission

Hearing

protection must

be worn

Caution, toxic

risk

Eye protection

must be worn Head protection

must be worn First aid

Transmission

failure/malfunction Clutch Neutral High Low Forward Reverse Park

NHLFRP

First gear Second gear

Third gear (other #'s

may be used until

the maximum # of for-

ward gears is reached.)

Hydraulic oil Hydraulic oil

temperature

231

Hydraulic oil

pressure Hydraulic oil level Hydraulic oil filter

Hydraulic oil

failure/malfunction Parking brake Fuel Fuel level Fuel filter Fuel system

failure/malfunction

Diesel fuel Unleaded fuel

Headlights Lock Unlock Differential lock 4-Wheeldrive Power Take-Off Power Take-Off,

rotational speed Reel cutting

element

Reel cutting

element, height

adjustment

Traction Above working

temperature range

Drilling Manual metal arc

welding Manual 0356 Water pump 0626 Keep dry

0430 weight Do not dispose

in the garbage CE logo

Engine coolant

pressure Engine coolant f

ilter Engine

lubricating oil

pressure

Engine intake/

combustion air Engine intake/

combustion air

pressure

Engine intake/

air filter Engine start Engine stop

Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

Transmission oil Transmission oil

pressure

n/min

Transmission oil

temperature

Safety

Engine: Kubota three-cylinder, 4-cycle, liquid-

cooled diesel. 18.6 kW (25 hp) @ governed to 3200

rpm; 1123 cc displacement. Heavy-duty, 3-stage,

remote-mounted air cleaner. High water temperature

shutdown switch.

Cooling System: Radiator capacity is 7.1 l (7.5 qt.)

of 50/50 mixture of ethylene glycol anti-freeze.

Remote mounted .9 l (1 qt.) expansion tank. A two-

speed fan drive controls air flow.

Fuel System: Fuel tank capacity is 37.9 l (10 gal.)

of #2 diesel fuel. Equipped with a fuel filter/water

separator to capture water in the fuel.

Traction System: Foot pedal controls forward/

reverse ground speed. Ground speed: 0–16.1 kmh

(0–10 m.p.h.) forward and 0–6.4 kmh (0-4 mph)

reverse. Hydrostatic transmission mounted directly

on a 20.9:1 ratio front axle. Axle/reservoir capacity

is 4.7 l (5 qts). Replaceable filter mounted directly

on transmission housing. Model 03541—

Mechanical rear axle is coupled to the front axle by

a drive shaft and overrunning clutch.

Cutting Unit Drive System: Hydraulic reel motors

feature quick disconnects to ease

removal/installation on cutting units. Hydraulic

fluid reservoir capacity is 32.2 l (8.5 gal.). System

protected by a filter assembly with service indicator.

Seat: Deluxe high back seat with adjustable fore

and aft travel, weight and height. Tool box at the left

side of the seat.

Steering System: Power steering with dedicated

power source.

Tires: Two rear tires: 19 x 8.50-8, tubeless, 4-ply

rating. Two front tires: 26 x 12.00-12 tubeless, 4-

ply rating. Recommended tire pressure for the front

and rear tires is 69–103 kPa (10–15 psi).

Brakes: Individual drum-type wheel brakes on the

front traction wheels. Brakes controlled by

individual pedals operated by the left foot.

Hydrostatic braking through traction drive.

Electrical System: Automotive type electrical

system. 12-volt, maintenance free battery with 530

cold cranking Amps @ –18°C (0° F) and 85 minute

reserve capacity @ 29° C (85° F). 40-amp alternator

with regulator/rectifier. Seat switch, reel and

traction interlock switches. An electronic controller

monitors and controls safety and operational

functions.

Controls: Foot-operated traction and brake pedals.

Hand-operated throttle, traction speed control lever,

parking brake lock, ignition switch with automatic

preheat cycle, single joy stick control for cutting unit

on/off and lift/lower. Cutting unit backlap switch and

reel speed controls located under the operator seat.

Gauges: Hour meter, speedometer, fuel gauge,

temperature gauge. 4 warning lamps: oil pressure,

water temperature, amps and glow plug.

General Specifications (approx.):

Width-of-Cut : 241 cm (95 in.)

Overall Width:

Transport 220 cm (87 in.)

Outside of tires 208 cm (82 in.)

Overall Length:

Without grass baskets: 263 cm (103.5 in.)

With grass baskets: 294 cm (116 in.)

Height:

With Rollover protector: 214 cm (84.5 in.)

Without 142 cm (56 in.)

Recommended Height-of-Cut:

5-Blade Cutting Unit: 1–1.9cm (1/2–3/4 in.)

8-Blade Cutting Unit: 0.4–1.6 cm (1/4–5/8 in.)

Weight: Model 03502 821 kg (2,200 lbs.)*

Model 03504 952 kg (2,550 lbs.)*

Model 03530 868 kg (2,325 lbs.)*

Model 03531 998 kg (2,675 lbs.)*

*With 8-Blade Cutting Units, baskets & full

fluid levels

Optional Equipment

5-Blade Cutting Unit, Model No. 03505

8-Blade Cutting Unit, Model No. 03508

Grass Basket Kit, Model No. 03513

Specifications

Rear Weight Kit, Part No. 75-6690

Rear Roller Scraper Kit, Model No. 03512

Front Roller Scraper Kit, Model No. 83-5400

High Height-of-Cut Kit, Model No. 83-5300

Scraper/Comb Kit, Model No. 03518

Armrest Kit, Model No. 30707

Front Scraper, HHOC Kit P/N 82-6920

Thatcher Unit, Model No. 03516

Precleaner Bowl Extension Tube, Part No. 43-3810

(Clamp, Part No. 20-4840 required to install

extension tube)

4-Wheel Drive Kit, Model No. 03517 (For use with

models 03502, 03530 only)

Specifications

Andere Handbücher für 3540

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