Toro 74920 TITAN ZX4820 Bedienungsanleitung

FormNo.3372-849RevA

TITANZX4820andZX5420Zero-Turn-RadiusRiding

Mower

ModelNo.74920—SerialNo.312000001andUp

ModelNo.74924—SerialNo.312000001andUp

SetupInstructions

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Connectthebattery.

2Nopartsrequired–Setupthemotioncontrollevers.

Rollbar1

Rollbarsupport2

Pivotbracket4

Flatspacer4

Pivotpinwithhairpinandlanyard2

Reinforcingbracket2

Largewasher4

Bolt(1/2x4–1/2inches)2

Bolt(1/2x3–1/2inches)8

Cylindricalspacer2

Flatwasher(1/2inch)4

Flangelocknut(1/2inch)8

Hexlocknut(1/2inch)2

Flangelocknut(5/16inch,maybe

pre-installed)2

Conicalrubberbumper(maybe

pre-installed)2

Smallrubberbumper(maybe

pre-installed)2

Bolt(5/16x3–3/4inch)2

Flatwasher(5/16inch)2

Flangelocknut(5/16inch)2

InstalltheRollOverProtectionSystem

(ROPS).

Hosecoupling(notincludedwithCE

models)1

Cutoffbafe(CEmodelsonly)1

Bolt(5/16x5/8inch,54inchCEunits

only)2

IgnitionKey1

Operator'sManual1

EngineOperator'sManual1

OperatorTrainingMaterial1

Completethesetup.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

ConnectingtheBattery

NoPartsRequired

Procedure

1.Locatethebatteryandnegativebatterycableinthe

centerofthemachine.

2.Removetheblackplasticcapfromthenegative

batterypost.Removethefastenersfromthenegative

batterycableandusethemtosecurethenegative

batterycabletothenegativebatterypost(Figure1).

G010257

Figure1

1.Bolt4.Negativebatterypost

2.Washer5.Nut

3.Negativebatterycable

SettingUptheMotionControlLeversandtheSeat

NoPartsRequired

Procedure

1.Locatethemotioncontrolleversattachedbutfoldeddownonthemachine.

2.Removetheupperbolt(3/8x1inch)andwasher;loosenthelowerbolt(3/8x1inch).Raisethemotioncontrol

leverstotheuprightposition.

3.Aligntheholesinthemotioncontrolleverwiththeholesinthecontrolarmshaftandinstalltheboltandwasher

removedpreviously.Handtightenallfasteners.Repeatthisforbothcontrolslevers.

4.Setuptheseatasfollows(Figure2):

G010258

A B C

DC C

Figure2

A.Withthemotioncontrolleversintheoutward,neutrallockposition,removethehairpincottersontheseat

rodsecuringtheseattothemachine.

B.Slidetheseatrodoutfromthebracketsandseatframe.

C.Rotatetheseat180degreesandinstallitintothebracketyouremoveditfrom,usingtherodandhairpin

cottersremovedpreviously.

D.Connecttheinterlockswitchcabletotheseat.

E.Lowertheseatintotheoperatingposition.

5.Movethecontrolleversbacktothecenterposition(neutral).

6.Verifythemotioncontrolleversareproperlyaligned.Adjustasnecessary.Tightenallfasteners.

InstallingtheRollOver

ProtectionSystem(ROPS)

Partsneededforthisprocedure:

1Rollbar

2Rollbarsupport

4Pivotbracket

4Flatspacer

2Pivotpinwithhairpinandlanyard

2Reinforcingbracket

4Largewasher

2Bolt(1/2x4–1/2inches)

8Bolt(1/2x3–1/2inches)

2Cylindricalspacer

4Flatwasher(1/2inch)

8Flangelocknut(1/2inch)

2Hexlocknut(1/2inch)

2Flangelocknut(5/16inch,maybepre-installed)

2Conicalrubberbumper(maybepre-installed)

2Smallrubberbumper(maybepre-installed)

2Bolt(5/16x3–3/4inch)

2Flatwasher(5/16inch)

2Flangelocknut(5/16inch)

InstallingtheRollbarSupports

Completethefollowingstepsforbothleftandright

rollbarsupports.

1.Locatethefactoryinstalledbraceattachedtothe

framebetweentheengineandtherearwheel(see

Figure3andFigure4).

Note:Ifpreferred,therearwheelsmayberemoved

foreasieraccesstothebrace.

Figure3

Locationofthebraces

13 14

g017895

Figure4

1.Bolt(1/2x3–1/2inches)

(2)

9.Hexlocknut(1/2inch)(2)

2.Largewasher(4)10.Flangelocknut(1/2inch)

(2)

3.Rollbarsupport11.Reinforcingbracket(2)

4.Cutoutfacestherear12.Bolt(1/2x4–1/2inch)(2)

5.Brace,existing13.Bolt(5/16x3–3/4inch)(2)

6.Bolt(1/2x1–1/4inch)and

locknut(1/2inch),existing

14.Flatwasher(5/16inch)(2)

7.Seatbeltassembly,

existing

15.Flangelocknut(5/16inch)

(2)

8.Smallrubberbumper(2)16.Engineguard

2.Loosenthelocknutthatsecuresthebracetothe

frame.Stopwhenthebraceswingsfreely(Figure4).

3.Attachtherollbarsupporttotheframeandthebrace

totherollbarsupportasshowninFigure4.Leave

theboltslooseenoughthatthepartsarefreetoshift

around.

Note:Ensurethatthecutoutatthetopofthe

supporttubefacestherearofthemachine.

Note:Notetheorientationofthereinforcing

bracket.

4.Attachtherollbarsupporttotheengineguardas

showninFigure4.

AttachingthePivotBrackets

Assemblethepivotbracketstotherollbarasshownin

Figure5.Leavetheboltslooseenoughthatthepartsare

freetoshiftaround.

Note:Ensurethatthelocknutsareontheinsideofthe

supporttube.

Figure5

1.Bolt(1/2x3–1/2inches)

(4)

4.Flatspacer(4)

2.Flatwasher(4)5.Flangelocknut(4)

3.Pivotbracket,notchfacing

up(4)

6.Rollbar,cutoutfacing

down

AttachingtheRollbar

1.Insertthecylindricalspacerinthepivotholesinboth

rollbarsupports(Figure6).

g017920

Figure6

1.Cylindricalspacer2.Largepivothole

2.Lifttherollbarwiththecutoutsinendsofthe

tubefacingupandalignthepivotholeswiththe

cylindricalspacersintherollbarsupports.

Note:Asecondpersontoperformthenextstep

willbehelpful.

3.Attachtherollbartotherollbarsupportsasshownin

Figure7.Leavetheboltsjustlooseenoughtoallow

therollbartofreelypivot.

Note:Ensurethatthetabtowhichthelanyardis

attachedisangledawayfromthesurfaceofthepivot

bracket.

Figure7

1.Bolt(1/2x3–1/2inch)(2)3.Flangelocknut(2)

2.Pivotpinwithhairpinand

lanyard(2)

4.Raisetherollbarintotheuprightpositionandlockit

inplacewithbothpivotpinsasshowninFigure8.

Figure8

1.Rollbar3.Hairpin

2.Pivotpin4.Rollbar,uprightandlocked

MakingFinalAdjustments

1.Tightenthefastenersintheorderspeciedinthe

followingtable.Figure4andFigure5willhelp

identifytheparts.

SequenceDescriptionTorque

1Threeboltsoneach

sideattachingthe

pivotbracketstothe

rollbarandrollbar

support.Ensure

thatthetabto

whichthelanyardis

attachedispointed

upward.

400±40in-lbs

(45±.4N-m)

2Twoboltsoneach

sideattachingthe

rollbarsupportto

theframeandthe

rollbarsupportto

thebrace.

300±30in-lbs

(34±3N-m)

3Oneboltoneach

sideattaching

thebracestothe

machineframe.

75±8ft-lbs

(102±11N-m)

4Oneboltoneach

sideattachingthe

rollbartotheengine

guard.

60to80in-lbs.

(.4to.6N-m)

Note:Donotexceedtorquespecications.Doing

somaycausestructuraldamagetotheROPSorthe

frameofthemachine.

2.Ifnecessary,installbothsmallrubberbumpers.

Pressthesmallangeonthebackofeachintothe

holesonthebackoftherollbarsupports(Figure4).

3.Removethepivotpinsandensurethattherollbar

pivotsfreelyupanddown.Ifitdoesnot,remove

therollbarandverifythatthecylindricalspacers

arecorrectlyinstalledaspreviouslydescribedin

AttachingtheRollbar.

4.Iftheconicalrubberbumpersarenotpre-installed,

unlocktherollbarandputitinthedownposition.

Installtheconicalrubberbumpersinsidethecutout

atthetopoftherollbarsupportsasshownin

Figure9.Securethemusingthe5/16inchange

nuts.

Figure9

1.Conicalrubberbumper2.Flangenut(5/16inch)

5.Locktherollbarintheuprightpositionwiththe

pivotpins.Usethehairpinsattheendofeach

lanyardtosecurethepivotpins(Figure8).

Important:Thehairpinsattheendofboth

lanyardsmustbeinsertedintotheholesonthe

straightendofeachpivotpinuntiltheylockin

place.

CompletingtheSetup

Partsneededforthisprocedure:

1Hosecoupling(notincludedwithCEmodels)

1Cutoffbafe(CEmodelsonly)

2Bolt(5/16x5/8inch,54inchCEunitsonly)

1IgnitionKey

1Operator'sManual

1EngineOperator'sManual

1OperatorTrainingMaterial

Procedure

CheckingtheTirePressure

Checkthefrontandreartiresforproperination.Refer

toCheckingtheTirePressureintheOperator'sManual

fortherecommendedinationpressure.

CheckingtheSideDischargeChute

Removethepackingrestraintholdingthesidedischarge

chuteupandlowerthechuteintoplace.

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoChecking

theOilLevelintheOperator'sManual.

CheckingtheHydraulicOilLevel

Beforeyoustarttheengineandusethemachine,check

thehydraulicoillevelinthereservoirbehindtheseat;

refertoCheckingtheOilLevelintheOperator'sManual.

CheckingtheMowerAdjustment

Themowerdeckwasleveledatthefactory.Ifthemower

isnotcuttinglevel,adjusttheside-to-sidelevelandthe

front-to-rearbladeslope.SeetheOperator'sManualfor

theproperprocedure.

ReviewtheRemainingParts

Keepallthefollowingitemswiththemachine:

•IgnitionKey

•HoseCoupling(notincludedonCEmodels)

•Cutoffbafe(CEmodelsonly)

•5/16inchbolts(54inchCEunitsonly)

•Operator'sManual

•EngineOperator'sManual

•ViewtheOperatortrainingmaterial.

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