Toro Air Cool Z Master 96in 74090 Kurzanleitung

FormNo.3433-858RevA

HorizonControlModule

For96inAirCoolZMaster®ProfessionalRidingMower

ModelNo.74090—SerialNo.400000000andUp

SoftwareGuide

Readthisinformationcarefullytolearnhowtooperateandmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperatingtheproductproperlyandsafely.ReadyourOperator’s

Manualformoreinformation.

ScreenIcons

Theinformationscreenusesthefollowingicons:

GaugeandMetersProcessing

AdvancedSettingsLanguage

MaintenanceandServiceBatteryVoltage

FuelLevelEngineHours

PTOCancel/Exit

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3433-858*A

ParkingbrakeToggleBetweenScreens

NeutralLock

*LocatedintoprowoftheInformationScreenEnter/Return

OperatorPresenceControl(OPC)Previous

MaximumEngineSpeedNext

EfcientEngineSpeedReset

LowEngineSpeedPlay/Start

TransmissionOilMaintenancePause/Stop

EngineOilTemperatureIncrease

EngineOilMaintenanceDecrease

Yes

*Locatedonbottomrowofsomemenuscreens

ProductOverview

g030387

Figure1

1.LDU(LogicDisplayUnit)3.Audiblealarm

2.MCU(MasterControlUnit)

g228164

Figure2

LDU(LogicDisplayUnit)

1.Screen3.Buttons

2.LEDstatuslight

Screen

Thescreendisplaysiconsandinformationrelativeto

machineoperationandisbacklitforviewinginlowlight

situations.Thescreenislocatedabovethebuttons.

RefertotheScreenIcons(page1)sectionforicon

descriptions.

LEDStatusLight

TheLEDstatuslightismulti-coloredtoindicatethe

systemstatusandislocatedontherightsideofthe

panel.Duringstartup,theLEDilluminatesredto

orangetogreentoverifyfunctionality.

•SolidGreen:indicatesnormaloperatingactivity

•BlinkingRed:indicatesthatafaultisactive

•BlinkingGreenandOrange:indicatesthata

clutchresetisrequired

Buttons

Themulti-functionalbuttonsarelocatedatthebottom

ofthepanel.Theiconsdisplayedontheinformation

screenabovethebuttonsindicatethecurrentfunction.

Thebuttonsallowyoutoselecttheenginespeedand

navigatethroughsystemmenus.

Alarm

Ifanerroroccurs,anerrormessagedisplays,theLED

turnsred,andthealarmsoundsaudiblyasfollows:

•Afastchirpsoundindicatescriticalerrors.

•Aslowchirpingsoundindicateslesscriticalerrors,

suchasrequiredmaintenanceorserviceintervals.

Note:Duringstartup,thealarmsoundsbrieyto

verifyfunctionality.

InformationScreens

Themaininformationscreensareasfollows:

•StartupScreen(page4)

•Engine-OffScreen(page4)

•Engine-OnScreen(page4)

StartupScreen

Duringstartup,thescreendisplaysastartupgraphic

for1second,soundsthealarm,andilluminatesthe

LED,changingfromredtoorangetogreen.

EngineScreens

Engine-OffScreen

Whenthekeyisonwithouttheenginerunning,the

Engine-Offscreendisplays(Figure3).

g030172

Figure3

1.Hoursremaininguntiltransmissionoilmaintenanceis

required

2.Batteryvoltagedisplay

3.Safetyinterlockstatusindicators

4.Fuel-levelgauge(iffuelsenderisavailable)

5.Screentogglesbetweenhoursremaininguntilengineoil

maintenanceandnon-resettableenginehourcounter

Engine-OnScreen

Whentheengineisrunning,theEngine-Onscreen

displays(Figure4).

g257021

Figure4

1.Enginespeedmode4.Enginespeed

2.Safetyinterlockstatus

indicators

5.Fuellevelgauge(iffuel

senderisavailable)

3.Enginetemperature

EngineSpeedMode

3modesareavailable:LOW,EFFICIENT,andMAXIMUM.

•LOW:Lowtransportspeed/Lowidleforreducing

deckpackinginwetmowingconditions.

•EFFICIENT:Mediumtransportspeedandmaximum

fueleconomyandnormalmowingconditions.

•MAX:Maximumtransportspeed/Highidlefor

extrememowingconditions.

Thepanelilluminatesshowingthecurrentengine

speedmode(LowisselectedinFigure4).

SafetyInterlockStatusIndicators

Theseilluminatewheneachcontrolisinthestarting

position(i.e.,PTOdisengaged,parkingbrake

engaged,motion-controlleversintheNEUTRAL-LOCK

position,andtheoperatorispresent).

•ThePTOmustbedisengaged,brakeengaged,

andmotion-controlleversout(NEUTRAL-LOCK

position)tostarttheengine.(Youdonotneedto

beintheseattostarttheengine.)

Note:ThestartercrankswiththePTOswitchin

theON(pulledup)position;however,thesystem

disengagesthePTOandaPTOreseterroroccurs.

EngagingthePTOrequiresyoutoresetthePTO

switchbyturningitOFF(pusheddown)andON.

•YoumustbeintheseatwhilethePTOisengaged,

theparkingbrakemustbedisengaged,orthe

motion-controlleversmustbemovedinward;

otherwise,theengineshutsoff.

•Theengineshutsoffifeithertheleft,theright,

orbothleversaremovedfromNEUTRAL-LOCK

positionwhiletheparkingbrakeisengaged.

Note:RefertothemachineOperator’sManualto

checkthesafetyinterlocksystem.

EngineTemperature

Abargraphdisplaystheenginetemperature.When

thetemperatureishighandapproachinganoverheat

condition,thebargraphashes.Whentheengine

hasoverheated,thebargraphllscompletely.

EngineSpeed

Displaysthespeedoftheengine.

FuelLevel(iffuelsenderisavailable)

Thefuellevelisshownonabardisplay.Anerror

appearswhenthefuellevelislow(approximately1

gallonremaininginthetank).

MenuSelectionScreen

TheMenuSelectionScreendisplayswhenyouplace

themotion-controlleversintheNEUTRAL-LOCKposition

andpressandholdthe2outsideLDUbuttons.

g228165

Figure5

1.Outsidebuttons2.Menuselectionscreen

TheMenuSelectionScreenallowsyoutocycle

throughthedifferentmenuoptionsbypressingthe

togglebutton.Whenthedesiredmenuoptionis

highlighted,presstheenterbuttontoselectit.

Note:Allmenuoptionsarelockedifthe

motion-controlleversarenotintheNEUTRAL-LOCK

position.

Pressandholdthe2outsidebuttonstoreturntothe

defaultscreen.

Themenuselectionscreenallowsyoutocycle

throughthefollowingscreens.

•MaintenanceandServiceMenu(page6)

•GaugesandMetersMenu(page8)

•AdvancedSettingsMenu(page10)

g038651

Figure6

1.MaintenanceandService4.Cancel/Exit

2.GaugesandMeters5.Togglebetweenscreens

3.AdvancedSettings6.Enter/Return

MaintenanceandServiceMenu

Youcanscrollbetweenthefollowingscreensinthe

MaintenanceandServicemenu:

•HydraulicTransmissionOil(page6)

•EngineOil(page6)

•CurrentErrorMessages(page7)

•StatusofInputs(page7)

•StatusofOutputs(page7)

•MachineInformation(page8)

•ModuleInformation(page8)

HydraulicTransmissionOil

Thisservicereminderscreendisplaysthehoursuntil

thehydraulictransmissionoilmaintenanceisdue.

g030186

Figure7

1.HydraulicTransOil

2.Reminderdisplay

3.Enginehoursremaininguntiltheserviceisdue

Pressthetogglebuttontoalsodisplaytheengine

hoursatwhicheveryservicereminderresetwas

performed.

g030187

Figure8

1.HydraulicTransOil

2.ServiceHistorydisplay

3.Servicereminderresetwasperformed(e.g.,250and750

enginehours)

EngineOil

Thisservicereminderscreendisplaysthehoursuntil

theengineoilmaintenanceisdue.

g030188

Figure9

1.EngineOil

2.Reminderdisplay

3.Enginehoursremaininguntiltheserviceisdue

Pressthetogglebuttontoalsodisplaytheengine

hoursatwhicheveryservicereminderresetwas

performed.

g030189

Figure10

1.Engineoil

2.ServiceHistorydisplay

3.Servicereminderresetwasperformed(e.g.,250and750

enginehours)

CurrentErrorMessages

Thisscreendisplaysthecurrenterrorastextwiththe

enginehoursatwhichtheerroroccurred.Thetoggle

buttonallowsyoutoscrollbetweenscreensifmultiple

errorsareactive.Ifonly1erroroccurs,thetoggle

buttondoesnotchangescreens.

g030185

Figure11

1.CurrentError

2.Errordisplay(e.g.,LowOilPressure)

3.Enginehourswhentheerroroccurred

StatusofInputs

Thisscreenlistsalloftheinputstothesystemand

highlightswhichiscurrentlyactive.Inputswith

numericalvaluesdisplaythecurrentvalue.

g293188

Figure12

1.StatusofInputs7.Next

2.PTOswitch8.Brake

3.Neutral9.Seat

4.Oilpressure10.Enginecommunication

5.Previous11.Wingdeck(ifapplicable)

6.Togglebetweenscreens

ThefollowingarealistofitemsavailableintheStatus

ofInputsscreen:

•Systemvoltage

•Enginecommunication(highlightsifmoduleis

communicatingwiththeengineECU)

•PTOswitch(highlightsifon)

•Fuelsendervoltage(showsvoltage)

•Neutralswitch(highlightsifon)

•Brakeswitch(highlightsifon)

•Seatswitch(highlightsifon)

•Oil-pressureswitch(highlightsifon)

•Enginetemperature(showstemperature)

•WingDeck(ifapplicable—highlightsifthewing

decksaredownandreadytomow)

StatusofOutputs

Thisscreenlistsalloftheoutputsfromthesystem

andhighlightswhichoneiscurrentlyactive.Outputs

withnumericalvaluesdisplaythecurrentvalue.

g293204

Figure13

1.Statusofoutputs5.Enginepowertorun

2.PTOoutput6.Enginespeedoutput

3.Alarmoutput7.Coolingfanoutput

4.Starteroutput

ThefollowingarealistofitemsavailableintheStatus

ofOutputsscreen:

•PTOoutput(highlightsifon)

•Alarm(highlightsifon)

•Starter(highlightsifon)

•Engineshutdownoutput(highlightsifon)

•Enginespeedsignalshowsvoltagesignalsent

fromtheHorizonsystemtotheengineECU.

•Coolingfanoutput(ifapplicable)

MachineInformation

Thescreendisplaystheserialnumberandmodel

numberofthemachine.

g030190

Figure14

1.MachineInformation3.Serialnumber

2.Modelnumber

ModuleInformation

Thescreendisplaysthecurrentinstalledversion

ofsoftwareandhardwareforboththeLDU(Logic

DisplayUnit)andtheMCU(MasterControlUnit).

SelectthetogglebuttontoseetheMCUscreen.

g030191

Figure15

1.ModuleInformation4.SoftwareVersion

2.LDU5.Toggle

3.HardwareVersion

g030192

Figure16

1.ModuleInformation3.HardwareVersion

2.MCU4.SoftwareVersion

Toexitthescreen,pressthepreviousornextarrow

keys.Pressingtheenterbuttontakesyoubacktothe

MenuSelectionscreen.

g293225

Figure17

1.Exit2.Enter/Return

GaugesandMetersMenu

Youcanscrollbetweenthefollowingscreensinthe

GaugesandMetersmenu:

•EngineHours(page8)

•PTOHours(page9)

•FuelUsed(page9)

•FuelEconomy(page9)

•TripStatistics(page9)

EngineHours

Thisscreendisplaysanon-resettable,totalengine

hourcounterandresettabletripcounter.

g030202

Figure18

1.EngineHours3.Triphours

2.Totalhours4.Resettriphours

ToresettheTriphourmeter,highlighttheTriphour

meterandpresstheResetbutton;toconrmthe

reset,pressY(yes)orN(no)tocancel(Figure19).

g030203

Figure19

1.Reset3.Y(yes)

2.Areyousure?4.N(no)

PTOHours

Thisscreendisplaysanon-resettable,totalPTOhour

counterandaresettabletripPTOcounter.

g030204

Figure20

1.PTOHours3.Triphours

2.Totalhours4.Resettriphours

ToresettheTriphourmeter,highlighttheTriphour

meterandpresstheResetbutton;toconrmthe

reset,pressY(yes)orN(no)tocancel(Figure19).

FuelUsed

ThisscreendisplaysthetotalUSgallons/litersoffuel

usedfromthelasttimeitwasreset.Pressthereset

buttontoresetthefuelusedcounter.

g038362

Figure21

1.FuelUsed3.Reset

2.DisplaysUSgallons/liters

used

FuelEconomy

ThisscreendisplaystheUSgallons/litersoffuelused

perenginehour.

g038363

Figure22

1.FuelEconomy2.DisplaysUSgallons/liters

perhour

TripStatistics

Thereare5tripstatisticsscreenstoscrollthoughand

view.

g030207

Figure23

1.TripStatistics2.Viewtripstatistics

Eachscreenfeaturesresettablecountersforthe

followingparameters:EngineHours,PTOHours,and

totalUSgallons/litersoffuelused.

Youcanpauseorstopthecollectionofstatistics

andplayorstartthecollectionoftripstatistics.

Forexample,whenTripStatistics1ispaused,the

statisticsarehighlightedandtheresetbuttonis

available.Pressingtheresetbuttonresetsall3

parameters.Pressingtheplaybuttonstartsdata

collection.

g038364

Figure24

1.TripStatistics14.DisplaysUSgallons/liters

offuel

2.Displaysenginehours5.Play/Start

3.DisplaysPTOhours6.Reset

Whenatripstatisticisplaying,thestatisticsarenot

highlightedandtheresetbuttonisblackedoutand

notavailable.Pressingthepausebuttonstopsthe

collectionofdata.

g038365

Figure25

1.TripStatistics44.DisplaysUSgallons/liters

offuel

2.Displaysenginehours5.Pause/Stop

3.DisplaysPTOhours

PressthetogglebuttonontheTripStatistics5screen

togobacktothemainTripStatisticsscreen.

AdvancedSettingsMenu

Whentheadvancedsettingsmenuisselected,the

modulepromptsyoufora4digitpasscode.The

defaultdigitsonthedisplayscreenare0000.

g030221

Figure26

1.Enterpassword4.Enter/Return

2.Activedigits5.Decrease

3.Increase

Thepasscodeis1982.Whentheactivedigitis

highlighted,presstheincreaseordecreasebuttonsto

scrollthroughdigitsfrom0to9.Pressentertoselect

thehighlighteddigit.

Ifyouentertheincorrectpassword,themoduletakes

youbacktothemenuselectscreen.Whenthecorrect

passwordisentered,youcanscrollbetweenthe

followingscreens:

•HydraulicTransmissionOil(page10)

•EngineOil(page11)

•HistoricalError(page11)

•Alarms(page11)

•EngineSettings(page12)

•CalibrateEngineSettings(page12)

•FactoryDefaults(page13)

HydraulicTransmissionOil

Afterperformingthenecessarymaintenance,this

screenallowsyoutoresetthenumberofhoursuntil

thehydraulictransmissionoilserviceisdue.

g263439

Figure27

1.HydraulicTransOil3.Remaininghoursuntil

service

2.Reminderdisplay4.Reset

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