Toro Greenmaster Flex 1820 Bedienungsanleitung

FormNo.3397-877RevC

18inand21in,11-and14-Blade

CuttingUnit

Greensmaster®Flex™/eFlex®1820and2120

TractionUnit

ModelNo.04289—SerialNo.316000001andUp

ModelNo.04290—SerialNo.316000001andUp

ModelNo.04291—SerialNo.316000001andUp

ModelNo.04292—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3397-877*C

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thiscuttingunitisdesignedforcuttingturfongreens

andsmallfairwaysofgolfcourses.

YoumaycontactT orodirectlyatwww.T oro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g016942

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................3

GeneralSafety...................................................3

SafeOperatingPractices....................................3

SafetyandInstructionalDecals..........................4

Setup........................................................................5

InstallingtheRoller.............................................5

PreparingtheCuttingUnitforUseonan

eFlexMachine................................................5

InstallingthePushNut(CEOnly)........................6

AdjustingtheCuttingUnit...................................7

ProductOverview.....................................................8

Specications....................................................8

Attachments/Accessories...................................8

Operation..................................................................8

Maintenance.............................................................9

SupportingtheCuttingUnit.................................9

AdjustingtheBedknife-to-ReelContact..............9

AdjustingtheRear-RollerHeight.......................10

AdjustingtheHeightofCut................................11

AdjustingtheClipSetting..................................12

AdjustingtheCut-OffBar..................................13

ServicingtheBedbar........................................13

BedknifeSpecications....................................15

BacklappingtheCuttingUnit.............................17

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395:2013andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepclearofanydischargeopening.Keep

bystandersandpetsasafedistanceawayfrom

themachine.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Parkthemachineonalevelsurface,lowerthe

cuttingunits,disengagethedrives,engagethe

parkingbrake(ifprovided),shutofftheengine,

andremovethekeybeforeleavingtheoperator's

positionforanyreason.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol(Figure2),which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthisOperator’sManual.

SafeOperatingPractices

•ReadtheOperator’sManualforthetractionunit

andothertrainingmaterialcarefully.Befamiliar

withthecontrols,safetysigns,andtheproper

useoftheequipment.Iftheoperatorormechanic

cannotreadthelanguageofthismanual,itisthe

owner'sresponsibilitytoexplainthismaterialto

them.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothing,includingeye

protection;substantial,slip-resistantfootwear;

longpants,andhearingprotection.Tiebacklong

hairanddonotwearloosejewelry.

•Inspecttheareawheretheequipmentistobe

usedandremoveallobjects,suchasrocks,toys,

andwire,thatthemachinecanthrow.

•Checkthatoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Stopthemachine,removethekey,andwaitfor

allmovingpartstostopbeforeinspectingthe

attachmentafterstrikinganobjectorifthereis

anabnormalvibrationinthemachine.Makeall

necessaryrepairsbeforeresumingoperation.

•Keepyourhandsandfeetawayfromthecutting

units.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Awornordamagedbladecanbreak,anda

pieceofthebladecouldbethrowntowardyouor

bystanders,resultinginseriouspersonalinjuryor

death.

•Inspectthebladeperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen

servicingtheblades.Onlyreplaceorsharpenthe

blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal104-7729

104–7729

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cutting/dismemberment

hazard;handorfoot—stop

theengineandwaitfor

movingpartstostop.

decal120-9570

120-9570

1.Warning—stayawayfrommovingparts,keepallguards

andshieldsinplace.

decal131-1820

131-1820

1.Cutting-unitclipchart

Setup

MediaandAdditionalParts

DescriptionQty.Use

Operator'sManual1Readthisbeforeinstallingandoperatingcuttingunit.

Partscatalog1Usethistoreferencepartnumbers.

InstallingtheRoller

Thecuttingunitisshippedwithoutafrontroller.

Obtainarollerfromyourdealerandinstallitonthe

cuttingunit,asfollows:

1.Removetheplowbolt,washer,andangenut

securingoneoftheheight-of-cutarmstothe

cuttingunitsideplate(Figure3).

g016936

Figure3

1.Height-of-cutarm4.Washer

2.Adjustingscrew5.Flangenut

3.Plowbolt6.Roller-mountingscrew

2.Loosentheroller-mountingscrewsinthe

height-of-cutarms.

3.Slidetherollershaftintotheheight-of-cutarm

ontheoppositeendofthecuttingunit.

4.Slidetheheight-of-cutarmontotherollershaft.

5.Looselysecuretherollertothecuttingunitwith

theheight-of-cutarmandfastenerspreviously

removed.

6.Centertherollerbetweentheheight-of-cutarms.

7.Tightentheroller-mountingscrews.

8.Adjusttothedesiredheight-of-cutandtighten

theheight-of-cutarmmountingfasteners.

PreparingtheCuttingUnit

forUseonaneFlexMachine

InstallingtheTargetPlate

IfyouwillbeusingthecuttingunitonaneFlextraction

unit,installtheprovidedtargetplate,thenadjustthe

machinesensorsasdescribedintheeFlexTraction

UnitOperator’sManual.Ifyouwillbeusingthecutting

unitongasoline-poweredmachines,youdonotneed

thetargetplate.Ifyouwillbeusingthecuttinguniton

bothgasoline-poweredunitsandtheeFlexmachines,

youcaninstallthetargetplateandleaveitinstalled

regardlessofwhichmachineyouuseiton.

1.Removethecenter,grass-shieldbolt(Figure4).

2.Installthetargetplatetothetopofthecutting

unitusingtheboltthatyouremovedpreviously

(Figure4).

g017294

Figure4

1.Center,grass-shieldbolt2.Targetplate

InstallingtheWeightRod

1.Enlargethelowerholeontherightsideofthe

cuttingunitusinga9mm(23/64inch)drillbit

(Figure5).

g026123

Figure5

2.LubricatetheO-ringontheweightrod.

3.InserttheO-ringendoftheweightrodintothe

previouslydrilledhole.

4.Securethethreadedendoftheweightrodtothe

frameusingaange-headbolt(Figure6).

g026124

Figure6

1.Flange-headbolt2.Weightrod

InstallingthePushNut(CE

Only)

1.Loosentheangeboltsecuringthebeltcover

andremovethebeltcover.

2.Slidethepushnutontothebeltcoverplug

(Figure7).

g027722

Figure7

1.Pushnut2.Belt-coverplug

3.Installthebeltcover.

AdjustingtheCuttingUnit

1.Supportthecuttingunit;refertoSupportingthe

CuttingUnit(page9).

2.Adjustthebedknifetothereel;refertoAdjusting

theBedknifetotheReel(page10).

3.Adjusttherearrollerheight;refertoAdjusting

theRear-RollerHeight(page10).

4.Adjusttheheightofcut;refertoAdjustingthe

HeightofCut(page11).

5.Adjustthecut-offbar;refertoAdjustingthe

Cut-OffBar(page13).

6.Setupandpreparethecuttingunitasdescribed

inthetractionunitOperator’sManual.

ProductOverview

Specications

TractorsThesecuttingunitsmountontheappropriatesizeFlexandeFlexTractionUnits.

CuttingwidthFlex/eFlex1820—46cm(18inches),Flex/eFlex2120—53cm(21inches)

Height-of-cutAdjustthefrontrollerby2verticalscrewsandheldby2screwsandnuts.

Height-of-cutrangeThestandardbenchheight-of-cutrangeis1.6mm(0.062inch)to12.7mm(0.500inch).

Thebenchheight-of-cutrangewiththeHighHeightofCutKitinstalledis7mm(0.285inch)

to25mm(1.00inch).TheeffectiveHOCmayvarydependingonturfconditions,typeof

bedknife,rollers,andattachmentsinstalled.

ReelbearingsThereare2sealedstainlesssteel,deep-grooveballbearings.

RollersThefrontrolleris6.3cm(2.5inches)indiameterwithavarietyofcongurationsselectedby

thecustomer.Therearrollerisa5.1cm(2inch)diameteraluminumfullroller.

BedknifeThismachinecomesstandardwithanEdgeMaxMicrocutbedknife.Optionalbedkniveswith

avarietyofcongurationsareavailable.Thebedknifeisfastenedtoamachined,cast-iron

bedbarwith13screws(2120)or11screws(1820).

BedknifeadjustmentThereisadual-screwadjustmenttothereelwithdetentscorrespondingto0.018mm

(0.0007inch)bedknifemovementforeachindexedposition.

GrassshieldThenon-adjustableshieldwithadjustablecut-offbarimprovesgrassdischargefromthe

reelinwetconditions.

CounterweightAcast-ironweightmountedoppositetothedrivelinebalancesthecuttingunit.

Netweight,2120(withoutfrontroller)11–Blade—32.2kg(71lb);14–Blade—33.5kg(74lb)

Netweight,1820(withoutfrontroller)11–Blade—30.8kg(68lb);14–Blade—32.2kg(71lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedT orodistributororgoto

www.T oro.comforalistofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

Operation

RefertoyourtractionunitOperator’sManualfordetailedoperationinstructions.Beforeusingthecuttingunit

eachday,adjustthebedknife;refertoAdjustingtheBedknifeDaily(page9).Testthequalityofcutbycuttinga

testswathbeforeusingthecuttingunitonagreentoensurethatthenishedcutiscorrect.

Maintenance

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

SupportingtheCuttingUnit

Wheneveryouneedtotipthecuttingunittoexpose

thebedknife/reel,propuptherearofthecuttingunit

toensurethatthenutsonthebackendofthebedbar

adjustingscrewsarenotrestingontheworksurface

(Figure8).

g016943

Figure8

1.Prop(notprovided)2.Bedknifeadjustingscrew

nut(2)

Adjustingthe

Bedknife-to-ReelContact

AdjustingtheBedknifeDaily

Priortomowingeachday,orasrequired,verifyproper

bedknife-to-reelcontact.Performthisprocedure

eventhoughqualityofcutisacceptable.

1.Lowerthecuttingunitsontoahardsurface,shut

offtheengine,andremovetheignitionkey.

2.Slowlyrotatethereelinareversedirection,

listeningforreel-to-bedknifecontact.

•Ifnocontactisevident,adjustthebedknife

asfollows

A.Turnthebedbaradjustingscrews

clockwise(Figure9),1clickatatime,

untilyoufeelandhearlightcontact.

Note:Thebedbaradjustingscrews

havedetentscorrespondingto0.018

mm(0.0007inch)bedknifemovement

foreachindexedposition.

g014595

Figure9

1.Bedbaradjustingscrew

B.Insertalongstripofcuttingperformance

paper(ToroPartNo.125-5610)between

thereelandbedknife,perpendicularto

thebedknife(Figure10),thenslowly

rotatethereelforward;itshouldcutthe

paper;ifnot,repeatstepsAandBuntil

itdoes.

•Ifexcessivecontact/reeldragisevident,

backlap,refacethefrontofthebedknife,or

grindthecuttingunittoachievethesharp

edgesneededforprecisioncutting(Referto

theToroManualforSharpeningReeland

RotaryMowers,FormNo.09168SL).

Important:Lightcontactispreferredatall

times.Ifyoudonotmaintainlightcontact,

thebedknife/reeledgeswillnotsufciently

self-sharpen,anddullcuttingedgeswill

resultafteraperiodofoperation.Ifyou

maintainexcessivecontact,bedknife/reel

wearwillbeaccelerated,unevenwearcan

result,andthequalityofcutmaydecline.

Note:Asthereelbladescontinuetorunagainst

thebedknife,aslightburrwillappearonthefront

cuttingedgesurfacealongthefulllengthofthe

bedknife.Occasionallyrunaleacrossthefront

edgetoremovethisburrtoimprovecutting.

Afterextendedrunning,aridgewilleventually

developatbothendsofthebedknife.Round

offthesenotchesorlethemushwiththe

cuttingedgeofthebedknifetoensuresmooth

operation.

AdjustingtheBedknifetotheReel

Usethisprocedureduringinitialcutting-unitsetupand

aftergrinding,backlapping,ordisassemblingthereel.

Thisisnotadailyadjustment.

1.Positionthecuttingunitonaat,levelwork

surface.

2.Tipthecuttingunittoexposethebedknifeand

reel.

Note:Ensurethatthenutsonthebackofthe

bedbaradjustingscrewsarenotrestingonthe

worksurface(Figure8).

3.Rotatethereelsothat1ofthebladescrosses

thebedknifeedgebetweentherstandsecond

bedknifescrewheadslocatedontherightside

ofthecuttingunit.

4.Makeanidentifyingmarkonthebladewhereit

crossesthebedknifeedge.

Note:Thiswillmakelateradjustmentseasier.

5.Inserta0.05mm(0.002inch)shimbetweenthe

bladeandthebedknifeedgeatthepointmarked

instep4.

6.Turntherightbedbaradjustingscrew(Figure9)

untilyoufeellightpressureontheshimwhen

slidingitside-to-side.Removetheshim.

7.Fortheleftsideofthecuttingunit,slowlyrotate

thereelsothattheclosestbladecrossesthe

bedknifeedgebetweentherstandsecond

screwheads.

8.Repeatsteps4through6fortheleftsideofthe

cuttingunitandleftbedbaradjustingscrew.

9.Repeatsteps5and6untilthereislightpressure

atthecontactpointsonboththeleftandright

sidesofthecuttingunit.

10.Toobtainlightcontactbetweenthereeland

bedknife,turneachbedbaradjustingscrew

clockwise3clicks.

Note:Eachclickonthebedbaradjustingscrew

movesthebedknife0.018mm(0.0007inches).

Donotovertightentheadjustingscrews.

Turningtheadjustingscrewclockwisemoves

thebedknifeedgeclosertothereel.Turningthe

adjustingscrewcounterclockwisemovesthe

bedknifeedgeawayfromthereel.

11.Insertalongstripofcuttingperformancepaper

(ToroPartNo.125-5610)betweenthereeland

bedknife,perpendiculartothebedknife(Figure

10),thenslowlyrotatethereelforward;itshould

cutthepaper;ifnot,turneachbedbaradjusting

screwclockwise1clicksandrepeatthisstep

untilitcutsthepaper.

g014411

Figure10

Note:Ifexcessivecontact/reeldragisevident,

backlap,refacethefrontofthebedknife,orgrind

thecuttingunittoachievethesharpedgesneeded

forprecisioncutting(RefertotheToroManualfor

SharpeningReelandRotaryMowers,FormNo.

09168SL).

AdjustingtheRear-Roller

Height

Dependingonyourdesiredheight-of-cutrange,you

needtoadjusttherear-rollerbrackets(Figure11or

Figure12)totheloworhighposition:

•Positionthespacerabovethesideplate-mounting

ange(factorysetting)whentheheight-of-cut

settingsrangefrom1.5mmto6mm(1/16inchto

3/8inch)asshowninFigure11.

g014404

Figure11

1.Spacer3.Rollerbracket

2.Sideplate-mountingange

•Positionthespacerbelowthesideplate-mounting

angewhentheheight-of-cutsettingsrangefrom

3mmto25mm(1/8inchto1inch)asshownin

Figure12.

Andere Handbücher für Greenmaster Flex 1820

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Toro Rasenmäher Handbücher

Toro

Toro Recycler 20954 Bedienungsanleitung

Toro

Toro 29732 Bedienungsanleitung

Toro

Toro 30644 Bedienungsanleitung

Toro

Toro 20340 Bedienungsanleitung

Toro

Toro 30608 30644 Bedienungsanleitung

Toro

Toro 04472 Bedienungsanleitung

Toro

Toro Recycler 21378 Bedienungsanleitung

Toro

Toro Wheel Horse 15 38 HXL Bedienungsanleitung

Toro

Toro ProLine 22166 Bedienungsanleitung

Toro

Toro 20786 Bedienungsanleitung

Toro

Toro 04130 Greensmaster 500 Bedienungsanleitung

Toro

Toro 30319 Bedienungsanleitung

Toro

Toro 30834 Bedienungsanleitung

Toro

Toro Recycler 20073 Bedienungsanleitung

Toro

Toro Groundsmaster 200 Bedienungsanleitung

Toro

Toro TimeMaster 20976 Bedienungsanleitung

Toro

Toro 22168 Bedienungsanleitung

Toro

Toro Z Master 74141 Bedienungsanleitung

Toro

Toro 265H Wheel Horse Bedienungsanleitung

Toro

Toro 74504TE Bedienungsanleitung

Toro

Toro Recycler 21060 Bedienungsanleitung

Toro

Toro Recycler 20332 Bedienungsanleitung

Toro

Toro 414300000 Bedienungsanleitung

Toro

Toro Super Recycler 20792 Bedienungsanleitung

Beliebte Rasenmäher Handbücher anderer Marken

RHINO

RHINO 1958 Bedienungsanleitung

Wolf Garten

Wolf Garten Compact plus 40 B Bedienungsanleitung

Cub Cadet

Cub Cadet LTX 1045 Bedienungsanleitung

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Bedienungsanleitung

Challenge

Challenge CH18V2 Betriebsanleitung

TALEN TOOLS

TALEN TOOLS AVR HGM30 Bedienungsanleitung

DEWEZE

DEWEZE ATM-725 Bedienungsanleitung

Weed Eater

Weed Eater 180083 Bedienungsanleitung

Husqvarna

Husqvarna Poulan Pro PP185A42 Bedienungsanleitung

Better Outdoor Products

Better Outdoor Products Quick Series Bedienungsanleitung

Cub Cadet

Cub Cadet 23HP Z-Force 60 Betriebsanleitung

MTD

MTD 795, 792, 791, 790 Bedienungsanleitung

Dennis

Dennis FT 610 Bedienungsanleitung

MTD

MTD 126-220-000 Bedienungsanleitung

Stihl

Stihl RMA 443 PV Bedienungsanleitung

Yard-Man

Yard-Man 3700-0 Bedienungsanleitung

AIRFORCE

AIRFORCE F-15 Gen 3 Bedienungsanleitung

MTD

MTD 050 thru 062 Bedienungsanleitung