Toro Greensmaster Fixed Head Walk Behind Series Bedienungsanleitung

FormNo.3421-620RevA

GroomerDriveSystem

FixedHeadGreensmaster®WalkBehindSeriesMowers

ModelNo.04134

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

Important:Readtheseinstructionsthoroughlybeforesettinguporoperatingthegroomer.Failure

tofollowthesetuporoperatinginstructionsinthismanualmayresultindamagetothemachine,

groomer,andtheturf.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Movethefrontroller.

Groomer-housingassembly1

Flat-headscrew(3/8x2inches)2

Locknut(3/8inch)2

Bearingadapter1

Spacer2

O-ring1

Syntheticgrease-

Slotcover1

Adapterring1

Installthegroomerhousing.

Shaftassembly1

Drivegear1

4Syntheticgrease–

Installthedrivegear.

5ForwardRotationKit(obtainseparately)1Setthegroomerforforwardrotation

(optional).

Groomer-housingcoverassembly1

Gasket1

Flange-headbolt(1/4x3/4inch)5

6Syntheticgrease(3.0oz)1

Installthegroomer-housingcover.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3421-620*A

ProcedureDescriptionQty.Use

BearingAdapter1

Spacer2

Groomer-plateassembly1

Adapterring1

Bolt(1/4x3-3/4inches)2

Starwasher2

Fastenerretainer2

Weight1

Installthegroomerontherightsideof

themachine.

Shaftclamp4

Bolt(1/4x1-1/4inches)4

Jamnut4

8Groomerreel(obtainseparately)1

Installthegroomingreel.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekeyfrom

theswitch.

MovingtheFrontRoller

NoPartsRequired

Procedure

1.Loosenthejamnutsandsetscrewssecuring

eachendofthefrontrollertotheheight-of-cut

arms(Figure1).

2.Removethecarriageboltsandlocknutssecuring

theheight-of-cutarmstotheadjustingbrackets

(Figure1).

3.Removetheheight-of-cutarmsfromtheside

platesandrollerassembly.

g017178

Figure1

1.Height-of-cutarm4.Height-of-cutadjusting

screw

2.Jamnutandsetscrew5.Height-of-cutbracket

3.Carriagebolt,washer,and

locknut

6.Taper-facebolt(bolthead

ontheothersideofthe

sideplate)

4.Removetheheight-of-cuthardwareasfollows:

•Greensmaster1600mowers—removethe

height-of-cutadjustingscrews,jamnuts,

andsetscrewsfromtheheight-of-cutarms

(Figure1).

•Greensmaster800and1000

mowers—removethe2taper-face

boltssecuringtherightandleftheight-of-cut

bracketstothesideplates(Figure1).Install

theheight-of-cutbracketstotheopposite

sidesofthemachinewiththe2taper-face

bolts,usingtherearsetsofmountingholes

inthesideplates.

5.Installtheheight-of-cutarmsasfollows:

•Greensmaster1600mowers—obtain2new

height-of-cutarmsfromyourauthorizedToro

distributorandinstallthemontotheroller

assemblyandsideplateswiththefasteners

removedpreviously(Figure2).

•Greensmaster800and1000mowers—rotate

theheight-of-cutarmsyouremoved

previouslytotheforwardpositionandinstall

themontotherollerassemblyandside

plateswiththefastenersremovedpreviously

(Figure2).

g017179

Figure2

1.Height-of-cutarmintheforwardposition

InstallingtheGroomer

Housing

Partsneededforthisprocedure:

1Groomer-housingassembly

2Flat-headscrew(3/8x2inches)

2Locknut(3/8inch)

1Bearingadapter

2Spacer

1O-ring

-Syntheticgrease

1Slotcover

1Adapterring

Procedure

1.Removethe2boltsandlocknutssecuringthe

endcaptotheleft,reel-bearinghousingandthe

sideplate.

2.Removeandretaintheendcapandfasteners

foruseifyoueverremovethegroomer(Figure

3).

g017288

Figure3

1.Endcap3.Springtensionscrew

2.Bedbar-adjusterframe4.Boltsandwashers

3.IfyouareinstallingthiskitonaGreensmaster

800mowerwithaserialnumberpriorto

230999999,aGreensmaster1000mower

withaserialnumberpriorto229999999,or

aGreensmaster1600mowerwithaserial

numberpriorto260001401,completethe

following:

A.Usinga7/8inchstandardwrench,loosen

thespringtensionscrewsontherightand

leftbedbaradjusters(Figure4).

g020979

Figure4

1.Springtension

screw—loosen

2.Boltsand

washers—remove

B.Backoutthescrewsuntilthethrustwashers

arenolongertensionedagainstthebedbar.

C.Removethe2boltsandwasherssecuring

left,bedbar-adjusterframetothesideplate

(Figure4).

4.Removethe40-toothidlergear.

g022023

Figure5

1.40-toothidlergear.

5.Removethecurvedwasherandthebolt(3/8x

5/8inch)fromtheadjustment-knobmounting

block(Figure6).

g245796

Figure6

1.Locknut5.Adjustmentknobassembly9.Groomerhousing13.Adapterring

2.Bolt(3/8x5/8inch)6.Spacer10.O-ring

3.Curvedwasher7.Bearingadapter11.Slotcover(atedgedown)

4.Mountingblock8.Flat-headscrew12.Gasket

6.InstalltheO-ringintothebackofthegroomer

housing(Figure6andFigure7)andlightly

lubricatetheexposedsurfacesoftheO-ringwith

syntheticgrease(suppliedwiththekit).

g020843

Figure7

1.O-ring

7.Inserttheadapterringintothereelbearing

housing(Figure6andFigure8).

g020844

Figure8

1.Groomerhousing5.Spacer

2.Slotcover6.Flat-headscrew

3.O-ring7.Locknut

4.Adapterring8.Bearingadapter

8.Insertthe2at-headscrews(3/8x2inch)

throughthebearingadapterandpositionthe

spacersontheendsofthescrews(Figure6and

Figure8).

9.Alignthebearingadapter,spacers,andscrews

withthebronzebushingandtheslotsinthe

groomerhousing.

10.Slidethebearingadapterthroughthebronze

bushingandthescrewsthroughtheslotsinthe

groomerhousingassembly(Figure6andFigure

8).

Important:Ensurethatthebearingadapter

isorientedasshowninFigure9.

g020854

Figure9

1.Bearingadapter

11.Placetheslotcoveroverthescrewsandup

againstthelubricatedO-ring(Figure6).

12.Ensurethattheatedgeoftheslotcoveris

orientedatthebottom.

13.Inserttheat-headscrewsthroughthe

reel-bearinghousingandsecurethemwith

locknuts.

14.Torquethelocknutsto31to37N∙m(23to27

ft-lb)(Figure6andFigure8).

Note:T ogainaccesstothelocknutsyoumay

needtomoveorremovethebedbar.

15.Mounttheadjustmentknobmountingblockto

theleftsideplatewiththebolt(3/8x5/8inch)

andcurvedwasheryouremovedpreviously

(Figure6).

16.IfyouareinstallingthiskitonaGreensmaster

800mowerwithaserialnumberpriorto

230999999,aGreensmaster1000mower

withaserialnumberpriorto229999999,or

aGreensmaster1600mowerwithaserial

numberpriorto260001401,installtheleft,

bedbar-adjusterframetothesideplatewiththe

boltsandwashersthatyouremovedpreviously

(Figure4).

InstallingtheDriveGear

Partsneededforthisprocedure:

1Shaftassembly

1Drivegear

–Syntheticgrease

Procedure

1.Removethereel-bearinglocknutfromthereel

shaft(Figure10).

Note:Thereel-bearinglocknuthas

right-handedthreads.

g022029

Figure10

1.Reel-bearinglocknut

2.Securethereelfromturningwithawoodblock.

3.Threadtheshaftassemblyontothereel-shaft

extension(Figure11).

g022024

Figure11

1.Shaftassembly3.Groove

2.Drivegear4.40-toothidlergear

4.Securethereelfromturningwithawoodblock

andtorquetheshaftassemblyto54to81N∙m

(40to60ft-lb).

5.Applysyntheticgrease(suppliedwiththekit)to

themalesplineoftheshaftassembly(Figure

11).

6.Slidethedrivegearwiththegrooveoriented

outwardontotheshaftassembly(Figure11).

7.Installthe40-toothidlergear(Figure11).

SettingtheGroomerfor

ForwardRotation(Optional)

Partsneededforthisprocedure:

1ForwardRotationKit(obtainseparately)

Procedure

Thegroomercomesdesignedtorotateintheopposite

directionofthereel.Optionally,youcansetittorotate

inthesamedirectionasthereelbyobtainingthe

ForwardRotationKitusingthefollowingprocedure:

1.Removethe2socket-headboltsandlocknuts

fromthecover(Figure12).

g020880

Figure12

1.Socket-headbolts—keep

one

2.Locknuts—discard

2.Keeponeoftheboltsanddiscardtherestofthe

fasteners.

3.Removethecentergearassembly,savingthe

gearanddiscardingthebushingandbolt(Figure

13).

g020881

Figure13

1.Bushing—discard3.Bolt—discard

2.Centergear—keep

4.Installthesocket-headboltyouremovedfrom

thecoverintotheholewherethecentergear

wasinstalled(Figure14).

g020882

Figure14

1.Socket-headboltpreviouslyremovedfromthecover

5.Presstthecentergearremovedpreviously

ontothehub(Figure15).

Important:Supporttheinnerraceofthe

gearbearingwhilepressingitontothehub.

g020883

Figure15

1.Gearassembly—fromthe

forwardrotationkit

3.Gearhub—fromthe

forwardrotationkit

2.Flange-headbolt—from

theforwardrotationkit

4.Centergearassembly

6.Installthecentergearandhubassemblyand

thegearassembly,fromtheforwardrotationkit,

tothecoverwith2ange-headboltsasshown

inFigure15.

Installingthe

Groomer-HousingCover

Partsneededforthisprocedure:

1Groomer-housingcoverassembly

1Gasket

5Flange-headbolt(1/4x3/4inch)

1Syntheticgrease(3.0oz)

Procedure

1.Coattheteethofthegearswiththesynthetic

greasesuppliedwiththekit.Usetheremaining

greasetollintheareaaroundthegears.

2.Placethegasketoverthedowelpinsonthe

groomerhousing(Figure16).

g020848

Figure16

1.Actuatorpininthegroove

onthedrivegear

3.Flange-headbolt

2.Clutchassembly4.Gasket

3.Installthecoverontothegroomerhousing,

insertingtheactuatorpinoftheclutchassembly

intothegrooveofthedrivegear(Figure16).

4.Securethecoverwith5ange-headbolts

(Figure16)andtorquethemto9.6to10.5N∙m

(85to95in-lb).

InstallingtheGroomer

ontheRightSideofthe

Machine

Partsneededforthisprocedure:

1BearingAdapter

2Spacer

1Groomer-plateassembly

1Adapterring

2Bolt(1/4x3-3/4inches)

2Starwasher

2Fastenerretainer

1Weight

Procedure

1.Removethe4boltssecuringthereel-drive-belt

covertotheright,sideplateandremovethe

cover(Figure17).

g017184

Figure17

1.Reel-drive-beltcover

2.Loosentheidlerpulleytorelievethebelttension

andremovethereel-drivebeltfromthepulleys

(Figure18).

g017185

Figure18

1.Reeldrivebelt3.Drivepulley

2.Idlerpulley4.Flat-headscrew

3.Usinga1/2inchdriveratchetandextension,

removethedrivepulleyfromthereelshaft

(Figure18).

Note:Thedrivepulleyhasright-handthreads.

4.Securethereelfromturningwithawoodblock.

5.Removethe2at-headscrewsandnuts

securingthegroomerarmcovertothebearing

housingandsideplate(Figure18).

6.Removethegroomerarmcover(Figure19);

retaintheat-headscrewsanddiscardthe

spacersunderthecover.

7.IfyouareinstallingthiskitonaGreensmaster

800mowerwithaserialnumberpriorto

230999999,aGreensmaster1000mower

withaserialnumberpriorto229999999,or

aGreensmaster1600mowerwithaserial

numberpriorto260001401,removethe2bolts

andwasherssecuringtherightbedbaradjuster

frametothesideplate.

8.Removethecurvedwasherandthebolt(3/8x

5/8inch)fromtheadjustment-knob,mounting

block(Figure19).

9.Insertanadapterringintothereel-bearing

housing(Figure19).

g020847

Figure19

1.Flat-headscrew4.Spacer7.Bolt

2.Groomerarmcover5.Adjustment-knob,mountingblock8.Adapterring

3.Bearingadapter6.Curvedwasher9.Groomer-plateassembly

10.Insertthe2at-headscrews(3/8x2inch)

throughthegroomerarmcoverandthebearing

adapterandputaspacerovereachscrew

(Figure19).

11.Installthegroomerarmcover,bearingadapter,

spacers,andgroomer-plateassemblyto

thereel-bearinghousing,slidingtheadapter

throughthebronzebushinginthegroomerplate

assemblyandintothereelbearinghousing

(Figure19).

12.Installthelocknutsontheat-headscrewsand

torquethemto31to37N∙m(23to27ft-lb).

13.Securethemountingblockofthegroomer

adjustmentknobassemblytotherightsideplate

withthebolt(3/8x5/8inch)andcurvedwasher

removedpreviously(Figure19).

14.IfyouareinstallingthiskitonaGreensmaster

800mowerwithaserialnumberpriorto

230999999,aGreensmaster1000mower

withaserialnumberpriorto229999999,or

aGreensmaster1600mowerwithaserial

numberpriorto260001401,installtheright,

bedbar-adjusterframetothesideplatewiththe

boltsandwashersyouremovedpreviously.

15.Usinga1/2inchdriveratchetandextension,

installthedrivepulley(right-handthreads)tothe

reelshaft(Figure20).

g017188

Figure20

1.Drivepulley3.Quick-uplever

2.Idlerpulley4.Microadjustmentknob

16.Securethereelfromturningwithawoodblock.

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