Toro Groundmaster 1018 Bedienungsanleitung

FormNo.3431-366RevC

18in,21in,and26in;8-Blade,

11-Blade,and14-BladeCutting

Units

Greensmaster®1018,1021,and1026Mower

ModelNo.04823—SerialNo.400000000andUp

ModelNo.04824—SerialNo.400000000andUp

ModelNo.04832—SerialNo.400000000andUp

ModelNo.04833—SerialNo.400000000andUp

ModelNo.04834—SerialNo.400000000andUp

ModelNo.04842—SerialNo.400000000andUp

ModelNo.04843—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3431-366*C

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Introduction

Thiscuttingunitisdesignedforcuttingturfongreens

andsmallfairwaysofgolfcourses.Usingthisproduct

forpurposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g275747

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................3

GeneralSafety...................................................3

CuttingUnitSafety..............................................3

BladeSafety.......................................................3

SafetyandInstructionalDecals..........................3

Setup........................................................................4

1InstallingtheRoller..........................................4

2InstallingtheCuttingUnittotheTraction

Unit.................................................................4

3AdjustingtheCuttingUnit.................................4

ProductOverview.....................................................5

Specications....................................................5

Attachments/Accessories...................................5

Operation..................................................................5

Maintenance.............................................................6

CheckingtheReel-DriveshaftGrease

Point................................................................6

AdjustingtheBedknife-to-ReelContact..............7

SettingtheCuttingUnittoMatchTurf

Conditions.......................................................9

PerformingtheHeight-of-Cut

Adjustment.....................................................11

AdjustingtheClipRate.....................................12

AdjustingtheGrassShield................................13

ServicingtheBedbar........................................14

ServicingtheBedknife......................................15

BacklappingtheCuttingUnit.............................17

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingthemachine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepclearofanydischargeopening.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Beforeyouleavetheoperator’sposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowerthecuttingunit(s).

–Disengagethedrives.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey.

–Waitforallmovementtostop.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

CuttingUnitSafety

•Thecuttingunitisonlyacompletemachinewhen

installedonatractionunit.Readthetraction

unitOperator’sManualcarefullyforcomplete

instructionsonthesafeuseofthemachine.

•Stopthemachine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeinspecting

theattachmentafterstrikinganobjectorifthere

isanabnormalvibrationinthemachine.Makeall

necessaryrepairsbeforeresumingoperation.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Useonlyaccessories,attachments,and

replacementpartsapprovedbyToro.

BladeSafety

Awornordamagedbladecanbreak,andapieceof

thebladecouldbethrowntowardyouorbystanders,

resultinginseriouspersonalinjuryordeath.

•Inspectthebladeperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen

servicingtheblades.Onlyreplaceorsharpenthe

blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal120-9570

120-9570

1.Warning—stayawayfrommovingparts,keepallguards

andshieldsinplace.decal137-9706

137-9706

1.Cuttinghazardofthehandorfoot—shutofftheengine,

removethekeyordisconnectthesparkplug,waitforall

movingpartstostop,andreadtheOperator’sManual

beforeperformingmaintenance.

Setup

InstallingtheRoller

NoPartsRequired

Procedure

Thecuttingunitisshippedwithoutafrontroller.

ObtainarollerfromyourauthorizedT orodealerand

installitonthecuttingunit,asfollows:

1.Removetheplowbolt,washer,andangenut

securingoneoftheheight-of-cutarmstothe

cuttingunitsideplate(Figure3).

g275540

Figure3

1.Plowbolt5.Washer

2.Roller6.Flangenut

3.Height-of-cutarm7.Roller-mountingscrew

4.Adjustingscrew8.Cutting-unitassembly

2.Loosentheroller-mountingscrewsinthe

height-of-cutarms.

3.Slidetherollershaftintotheheight-of-cutarm

ontheoppositeendofthecuttingunit.

4.Slidetheheight-of-cutarmontotherollershaft.

5.Looselysecuretherollertothecuttingunitwith

theheight-of-cutarmandfastenerspreviously

removed.

6.Centertherollerbetweentheheight-of-cutarms.

7.Tightentheroller-mountingscrews.

8.Adjusttothedesiredheight-of-cutandtighten

theheight-of-cutarmmountingfasteners.

InstallingtheCuttingUnit

totheTractionUnit

NoPartsRequired

Procedure

Installthecuttingunittothetractionunit;referto

yourtractionunitOperator’sManualforinstallation

instructions.

AdjustingtheCuttingUnit

NoPartsRequired

Procedure

1.Accessthecuttingunitbyloweringthe

traction-unithandletotheground(Figure4).

g276933

Figure4

2.Adjustthebedknifetothereel;refertoAdjusting

theBedknifetotheReel(page8).

3.Adjusttheheightofcut;refertoAdjustingthe

HeightofCut(page11).

4.Adjustthegrassshield;refertoAdjustingthe

GrassShield(page13).

ProductOverview

Specications

Traction-unitcompatibilityThesecuttingunitsmountontheappropriately-sizedGreensmaster1018,1021and1026traction

units.

ModelNo.04823and04824ModelNo.04832,04833,and

04834

ModelNo.04842and04843

Cuttingwidth

46cm(18inches)53cm(21inches)66cm(26inches)

Height-of-cutAdjustthefrontrollerby2verticalscrewsandheldby2screwsandnuts.

1.5mm(0.062inch)to8mm

(0.312inch)

6mm(0.250inch)to16mm

(0.625inch)

16mm(0.625inch)

Height-of-cutrangePositionthetraction-unitdrum

intheLOWsetting.

Positionthetraction-unitdrum

intheHIGHsetting.

Positionthetraction-unitdrum

intheHIGHsettingandinstall

theHighHeightofCutKit.

ReelbearingsThereare2sealedstainlesssteel,deep-grooveballbearings.

FrontrollerThefrontrolleris6.3cm(2.5inches)indiameterwithavarietyofcongurationsselectedbythe

customer.

Bedknife

ThismachinecomesstandardwithanEdgeMaxMicrocutbedknife.Optionalbedkniveswitha

varietyofcongurationsareavailable.Thebedknifeisfastenedtoamachined,cast-ironbedbar

with11screws(Greensmaster1018),13screws(Greensmaster1021),or16screws(Greensmaster

1026).

BedknifeadjustmentThereisadual-screwadjustmenttothereelwithdetentscorrespondingto0.018mm(0.0007inch)

ofbedknifemovementforeachindexedposition.

GrassshieldTheshieldenhancesgrassdischargefromthereelinwetconditions.

CounterweightAcast-ironweightmountedoppositetothedrivelinebalancesthecuttingunit.

ModelNo.04823and04824ModelNo.04832,04833,and

04834

ModelNo.04842and04843

Netweight04823:23kg(51lb);04824:

24kg(54lb)

04832:24kg(52lb);04833:25

kg(55lb);04834:26kg(58lb)

04842:27kg(59lb);04843:

29kg(63lb)

CliprateRefertoyourtractionunitOperator’sManual.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedTorodistributororgoto

www.T oro.comforalistofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

Operation

RefertoyourtractionunitOperator’sManualfordetailedoperationinstructions.Beforeusingthecuttingunit

eachday,adjustthebedknife;refertoAdjustingtheBedknifeDaily(page7).Testthequalityofcutbycuttinga

testswathbeforeusingthecuttingunitonagreentoensurethatthenishedcutiscorrect.

Maintenance

Checkingthe

Reel-DriveshaftGrease

Point

ServiceInterval:Yearly

1.Removethehardwarethatsecuresthereel-drive

assemblytothesideplate(Figure5).

g284793

Figure5

1.Socket-headscrew4.Springwasher

2.Spacer5.Nut

3.Washer

2.Removethereel-driveassembly,atwashers,

springwashers,andspacersfromthesideplate

(Figure5).

3.Checktheinsideofthereeldriveshaft(Figure6)

foranyremaininggrease.

Ifyoudonotseeasufcientamountofgrease,

addmoregreasetothemaleandfemalespline

shaft.

g276424

Figure6

1.Reeldriveshaft

4.Usethepreviouslyremovedsocket-head

screws,washers,andspacerstosecurethe

reel-driveassemblytothesideplate.

5.Installthecuttingunittothetractionunit;referto

yourtractionunitOperator’sManual.

Adjustingthe

Bedknife-to-ReelContact

AdjustingtheBedknifeDaily

Priortomowingeachday,orasrequired,verifyproper

bedknife-to-reelcontact.Performthisprocedure

eventhoughqualityofcutisacceptable.

Note:Thisprocedurecanbeperformedwiththe

cuttingunitinstalledtothetractionunit.

1.Shutoffthetraction-unitengine.

2.Accessthecuttingunitbyloweringthe

traction-unithandletotheground(Figure7).

g276933

Figure7

3.Slowlyrotatethereelinareversedirection,

listeningforreel-to-bedknifecontact.

•Ifnocontactisevident,adjustthebedknife

asfollows

A.Turnthebedbaradjustingscrews

clockwise(Figure8),1clickatatime,

untilyoufeelandhearlightcontact.

Note:Thebedbaradjustingscrews

havedetentscorrespondingto0.018

mm(0.0007inch)bedknifemovement

foreachindexedposition.

g014595

Figure8

1.Bedbaradjustingscrew

B.Insertalongstripofcuttingperformance

paper(ToroPartNo.125-5610)between

thereelandbedknife,perpendicularto

thebedknife(Figure10),thenslowly

rotatethereelforward;itshouldcutthe

paper;ifnot,repeatstepsAandBuntil

itdoes.

•Ifexcessivecontact/reeldragisevident,

backlap,refacethefrontofthebedknife,or

grindthecuttingunittoachievethesharp

edgesneededforprecisioncutting(Referto

theToroManualforSharpeningReeland

RotaryMowers,FormNo.09168SL).

Important:Lightcontactispreferredatall

times.Ifyoudonotmaintainlightcontact,

thebedknife/reeledgeswillnotsufciently

self-sharpen,anddullcuttingedgeswill

resultafteraperiodofoperation.Ifyou

maintainexcessivecontact,bedknife/reel

wearwillbeaccelerated,unevenwearcan

result,andthequalityofcutmaydecline.

Note:Asthereelbladescontinuetorunagainst

thebedknife,aslightburrwillappearonthefront

cuttingedgesurfacealongthefulllengthofthe

bedknife.Occasionallyrunaleacrossthefront

edgetoremovethisburrtoimprovecutting.

Afterextendedrunning,aridgewilleventually

developatbothendsofthebedknife.Round

offthesenotchesorlethemushwiththe

cuttingedgeofthebedknifetoensuresmooth

operation.

AdjustingtheBedknifetotheReel

Usethisprocedureduringinitialcutting-unitsetupand

aftergrinding,backlapping,ordisassemblingthereel.

Thisisnotadailyadjustment.

Note:Thisprocedurecanbeperformedwiththe

cuttingunitinstalledtothetractionunit.

1.Shutoffthetraction-unitengine.

2.Accessthecuttingunitbyloweringthe

traction-unithandletotheground(Figure9).

g276933

Figure9

3.Rotatethereelsothat1ofthebladescrosses

thebedknifeedgebetweentherstandsecond

bedknifescrewheadslocatedontherightside

ofthecuttingunit.

4.Makeanidentifyingmarkonthebladewhereit

crossesthebedknifeedge.

Note:Thiswillmakelateradjustmentseasier.

5.Inserta0.05mm(0.002inch)shimbetweenthe

bladeandthebedknifeedgeatthepointmarked

instep4.

6.Turntherightbedbaradjustingscrew(Figure8)

untilyoufeellightpressureontheshimwhen

slidingitside-to-side.Removetheshim.

7.Fortheleftsideofthecuttingunit,slowlyrotate

thereelsothattheclosestbladecrossesthe

bedknifeedgebetweentherstandsecond

screwheads.

8.Repeatsteps4through6fortheleftsideofthe

cuttingunitandleftbedbaradjustingscrew.

9.Repeatsteps5and6untilthereislightpressure

atthecontactpointsonboththeleftandright

sidesofthecuttingunit.

10.Toobtainlightcontactbetweenthereeland

bedknife,turneachbedbaradjustingscrew

clockwise3clicks.

Note:Eachclickonthebedbaradjustingscrew

movesthebedknife0.018mm(0.0007inches).

Donotovertightentheadjustingscrews.

Turningtheadjustingscrewclockwisemoves

thebedknifeedgeclosertothereel.Turningthe

adjustingscrewcounterclockwisemovesthe

bedknifeedgeawayfromthereel.

11.Insertalongstripofcuttingperformancepaper

(ToroPartNo.125-5610)betweenthereeland

bedknife,perpendiculartothebedknife(Figure

10),thenslowlyrotatethereelforward;itshould

cutthepaper;ifnot,turneachbedbaradjusting

screwclockwise1clicksandrepeatthisstep

untilitcutsthepaper.

g276305

Figure10

Note:Ifexcessivecontact/reeldragisevident,

backlap,refacethefrontofthebedknife,orgrind

thecuttingunittoachievethesharpedgesneeded

forprecisioncutting(RefertotheToroManualfor

SharpeningReelandRotaryMowers,FormNo.

09168SL).

SettingtheCuttingUnittoMatchTurfConditions

Usethefollowingtablestodeterminetheproperbedknifeandrollerthatisneededtomatchyourturfconditions.

ContactyourauthorizedTorodistributortoacquireadditionalbedknivesandrollers.

RefertoAdjustingtheClipRate(page12)forinstructionstosettheappropriatecliprateforyourturfconditions.

Bedknives

PartNumberDescriptionTractionUnitHeight-of-CutRangeComments

98-7261MicrocutGreensmaster

1018

1.57–3.1mm

(0.062–0.125inch)

Lessaggressive

117-1530EdgeMaxMicrocutGreensmaster

1018

1.57–3.1mm

(0.062–0.125inch)

StandardGreensmaster1018

98-7260TournamentGreensmaster

1018

3.1–6.0mm

(0.125–0.250inch)

Lessaggressive

117-1532EdgeMaxTournamentGreensmaster

1018

3.1–6.0mm

(0.125–0.250inch)

Longerwearing

110-2300ExtendedMicrocutGreensmaster

1018

1.57–3.1mm

(0.062–0.125inch)

Lessaggressive

110-2301LowCutGreensmaster

1018

6.0mm(0.250inch)andupMoreaggressive

139-4318EdgemaxShort

Microcut

Greensmaster

1018

1.57–3.1mm

(0.062–0.125inch)

Moreaggressive

139-4319EdgemaxShort

Tournament

Greensmaster

1018

3.1–6.0mm

(0.125–0.250inch)

Moreaggressive

93-4262MicrocutGreensmaster

1021

1.57–3.1mm

(0.062–0.125inch)

Lessaggressive

115-1880EdgeMaxMicrocutGreensmaster

1021

1.57–3.1mm

(0.062–0.125inch)

StandardGreensmaster1021

93-4263TournamentGreensmaster

1021

3.1–6.0mm

(0.125–0.250inch)

Lessaggressive

115-1881EdgeMaxTournamentGreensmaster

1021

3.1–6.0mm

(0.125–0.250inch)

Longerwearing

93-4264LowCutGreensmaster

1021

6.0mm(0.250inch)andupMoreaggressive

108-4302ExtendedTournamentGreensmaster

1021

3.1–6.0mm

(0.125–0.250inch)

Lessaggressive

108-4303ExtendedMicrocutGreensmaster

1021

1.57–3.1mm

(0.062–0.125inch)

Lessaggressive

139-4320EdgemaxShort

Microcut

Greensmaster

1021

1.57–3.1mm

(0.062–0.125inch)

Moreaggressive

139-4321EdgemaxShort

Tournament

Greensmaster

1021

3.1–6.0mm

(0.125–0.250inch)

Moreaggressive

94-6392HighCutGreensmaster

1021

6.0mm(0.250inch)andupTees

63-8610FairwayGreensmaster

1021

8.0mm(0.310inch)andupMoreaggressive

112-9275MicrocutGreensmaster

1026

Lessthan3.1mm

(0.125inch)

Lessaggressive

94-5885TournamentGreensmaster

1026

3.1–6.0mm

(0.125–0.250inch)

Lessaggressive

104-2646HighCutGreensmaster

1026

6.0mm(0.250inch)andupTees

Bedknives(cont'd.)

93-9015LowCutGreensmaster

1026

6.0mm(0.250inch)andupStandardGreensmaster1026

117-1548EdgemaxTournamentGreensmaster

1026

1.52to3.1mm(0.060

to0.122)

Longerwearing

139-4322EdgemaxShort

Microcut

Greensmaster

1026

1.57–3.1mm

(0.062–0.125inch)

Moreaggressive

139-4323EdgemaxShort

Tournament

Greensmaster

1026

3.1–6.0mm

(0.125–0.250inch)

Moreaggressive

139-4324EdgemaxMicrocutGreensmaster

1026

1.57–3.1mm

(0.062–0.125inch)

Longerwearing

107-8181FairwayGreensmaster

1026

8.0mm(0.310inch)andupMoreaggressive

Rollers

PartNumberDescriptionTractionUnitMaterial

04804NestedWiehleGreensmaster1018Aluminum

04814FullGreensmaster1018Aluminum

04148LongFrontNarrowWiehleGreensmaster1018Aluminum

04805NestedWiehleGreensmaster1021Aluminum

04815FullGreensmaster1021Aluminum

04825WideWiehleGreensmaster1021Aluminum

04141LongFrontNarrowWiehleGreensmaster1021Aluminum

04249SplitFullGreensmaster1021Steel

04250SplitNarrowWiehleGreensmaster1021Aluminum

04267PaspalumGreensmaster1021Aluminum

04806NestedWiehleGreensmaster1026Aluminum

04816FullGreensmaster1026Aluminum

04826WideWiehleGreensmaster1026Aluminum

04146LongFrontNarrowWiehleGreensmaster1026Aluminum

139-4345SplitFullGreensmaster1026Steel

139-4350SplitNarrowWiehleGreensmaster1026Aluminum

Note:Eachrollerhasa63.5mm(2.5inch)diameter.

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