Toro ProLine 30159 Bedienungsanleitung

Operator’s Manual

IMPORTANT: Read this manual carefully. It contains information about your

safety and the safety of others. Also become familiar with the controls and

their proper use before you operate the product.

FORM NO. 3322–180

ProLine Mid-Size

13 HP

Traction Unit

Model No. 30159 – 990001 & Up

The Toro Company – 1998

Introduction

Thank you for purchasing a Toro product.

All of us at Toro want you to be completely satisfied

with your new product, so feel free to contact your

local Authorized Service Dealer for help with service,

genuine replacement parts, or other information you

may require.

Whenever you contact your Authorized Service

Dealer or the factory, always know the model and

serial numbers of your product. These numbers will

help the Service Dealer or Service Representative

provide exact information about your specific

product. You will find the model and serial number

plate located in a unique place on the product as

shown below

1m–4189

1. Model

and Serial Number Plate

For your convenience, write the product model and

serial numbers in the space below.

Model No:

Serial No.

Read this manual carefully to learn how to operate

and maintain your product correctly. Reading this

manual will help you and others avoid personal injury

and damage to the product. Although we design,

produce and market safe, state-of-the-art products,

you are responsible for using the product properly

and safely. You are also responsible for training

persons, who you allow to use the product, about safe

operation.

The warning system in this manual identifies

potential hazards and has special safety messages that

help you and others avoid personal injury, even death.

DANGER, WARNING and CAUTION are signal

words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

DANGER signals an extreme hazard that will cause

serious injury or death if the recommended

precautions are not followed.

WARNING signals a hazard that may cause serious

injury or death if the recommended precautions are

not followed.

CAUTION signals a hazard that may cause minor or

moderate injury if the recommended precautions are

not followed.

Two other words are also used to highlight

information. “Important” calls attention to special

mechanical information and “Note” emphasizes

general information worthy of special attention.

The left and right side of the machine is determined

from the normal operator’s position.

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

IMPORTANT: This engine is not equipped

with a spark arrester muffler. It is a violation

of California Public Resource Code Section

4442 to use or operate this engine on any

forest–covered, brush–covered or

grass–covered land. Other states or federal

areas may have similar laws.

Contents

Page

Safety 2.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safe Operating Practices 2

. . . . . . . . . . . . . .

Slope Chart 5

. . . . . . . . . . . . . . . . . . . . . . . . .

Safety and Instruction Decals 7

. . . . . . . . . .

Gasoline and Oil 8

. . . . . . . . . . . . . . . . . . . . . . . .

Recommended Gasoline

. . . . . . . . . . . . . .

Stabilizer/Conditioner 9

. . . . . . . . . . . . . . . .

Filling the Fuel Tank 9

. . . . . . . . . . . . . . . . .

Check Engine Oil Level 9

. . . . . . . . . . . . . . .

Set-Up 10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 10

. . . . . . . . . . . . . . . . . . . . . . . . .

Mount Control Panel and Fuel Tank 11

. . . . .

Install Shift Lever 11

. . . . . . . . . . . . . . . . . . .

Install Upper Handle 12

. . . . . . . . . . . . . . . . .

Connect Throttle Cable 12

. . . . . . . . . . . . . . .

Connect W

ire Harness

. . . . . . . . . . . . . . . .

Install Control Rods 13

. . . . . . . . . . . . . . . . . .

Operation 15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Think Safety First 15

. . . . . . . . . . . . . . . . . . .

Controls 15

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Parking Brake 16

. . . . . . . . . . . . . . . . . . . . . . .

Starting and Stopping

the Engine 17

. . . . . . . . . . . . . . . . . . . . . . . .

Operating Mower Blade Control (PTO) 18

. .

The Safety Interlock System 18

. . . . . . . . . . .

Driving Forward or Backward 19

. . . . . . . . . .

Lower Control Bar Operation 20

. . . . . . . . . .

Stopping the Machine 20

. . . . . . . . . . . . . . . .

Page

Maintenance 21

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Interval Chart 21

. . . . . . . . . . . . . . . .

Air Cleaner 22

. . . . . . . . . . . . . . . . . . . . . . . . .

Engine Oil 23

. . . . . . . . . . . . . . . . . . . . . . . . .

Spark Plug 25

. . . . . . . . . . . . . . . . . . . . . . . . .

Greasing and Lubrication 26

. . . . . . . . . . . . . .

Cleaning the Cooling System 27

. . . . . . . . . . .

Tire Pressure 27

. . . . . . . . . . . . . . . . . . . . . . . .

Brake 28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank 29

. . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Filter 30

. . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the Traction Belt 31

. . . . . . . . . . . .

Replacing the Drive Belt 30

. . . . . . . . . . . . . .

Adjusting the Electric Clutch 31

. . . . . . . . . . .

Wiring Diagram 32

. . . . . . . . . . . . . . . . . . . . .

Cleaning and Storage 33

. . . . . . . . . . . . . . . . .

Troubleshooting 34

. . . . . . . . . . . . . . . . . . . . . . . . .

Warranty

Back Cover

. . . . . . . . . . . . . . . . . . . . . . . . . .

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      

 

Safety

This machine meets or exceeds safety

requirements B71.4–1990 of the American

National Standards Institute for commercial

mowers, in effect at time of production. However,

improper use or maintenance by the operator or

owner can result in injury. To reduce the potential

for injury, comply with these safety instructions

and always pay attention to the safety alert

symbol which means CAUTION, W

ARNING or

DANGER—“personal safety instruction.” Failure

to comply with the instruction may result in

personal injury.

Safe

Operating Practices

This product is capable of amputating hands and feet

and throwing objects. Always follow all safety

instructions to avoid serious injury or death.

POTENTIAL HAZARD

•Engine exhaust contains carbon monoxide,

which is an odorless, deadly poison.

WHAT CAN HAPPEN

•Carbon monoxide can kill you and is also

known to the State of California to cause

birth defects.

HOW TO AV

OID THE HAZARD

•Do not run engine indoors or in an enclosed

area.

This mower is designed for cutting and recycling

grass or, when equipped with a grass bag, for

catching cut grass. Any use for purposes other than

these could prove dangerous to user or bystanders.

Note: This engine is NOT equipped with a

spark arrester muffler. Use or operation

of this mower in the State of California

on any forest-covered, brush-covered

or unimproved grass-covered land,

without an approved spark arrester

muffler, is a violation of the law. Other

states may have similar laws.

General Operation

1. Read this manual carefully before operating the

mower. Become familiar with the controls and

proper use of the mower. Never allow children

under 16 years of age to operate the mower.

Never allow adults to operate mower without

proper instructions.

2. The operator of the mower is responsible for

keeping everyone, especially children and pets,

away from area of operation. The operator is

responsible for accidents or hazards occurring to

other people or their property.

3. Thoroughly inspect area where mower will be

used and remove sticks, stones, wire, and debris

that could be picked up and thrown by mower.

Watch for foreign objects while mowing.

4. Wear long pants and substantial shoes. Do not

operate mower while wearing open-toed shoes,

jewelry, loose clothing or when barefoot.

Safety

5. Check fuel level before starting engine. Because

fuel is highly flammable, handle it carefully.

A. Use an approved fuel container.

B. Fill fuel tank outdoors, not indoors.

NEVER ADD FUEL TO AN ENGINE

THAT IS RUNNING OR HOT.

C. Install gas cap on fuel container and gas

tank, and wipe up any spilled gasoline

before starting engine.

D. Do not smoke while refueling.

6. Keep all guards, shields, safety devices,

cover-deflector assembly, optional grass catcher,

optional side discharge chute or optional

discharge tunnel plug in place. Repair or replace

damaged parts, including decals. Check all

safety devices before each use.

7. Engine, blade and self–propelled drive

(self-propelled model) are designed to stop when

control bails are released. Ensure control and

brake function properly before each use of

mower.

8. Disengage the self-propelled mechanism or drive

clutch (self-propelled model) before starting the

engine.

9. Before using, always visually inspect to see that

the blades, blade fasteners and cutter assembly

are not worn or damaged. Replace worn or

damaged blades and fasteners in sets to preserve

balance.

While Operating

1. Do not run engine indoors.

2. Start the engine carefully according to

instructions and with feet well away from the

blade.

3. Always maintain secure footing. Keep a firm

grip on the handle and walk; never run. Never

operate mower in wet grass. Mow only in

daylight or in good artificial light.

4. Mow across the face of slopes; never up and

down. Use extreme caution when changing

direction on slopes. Do not mow excessively

steep slopes. W

ear skid resistant shoes on slopes.

5. Always wear safety glasses or eye shields during

operation to protect eyes from foreign objects

that may be thrown from the machine.

6. Keep face, hands, and feet away from the mower

housing and cutter blade when the engine is

running. Blade can cause injury to hands and

feet. Stay behind the handle until the engine

stops.

7. Use extreme caution when reversing or pulling

the mower towards you.

8. Since the blade rotates for a few seconds after

the control bar is released, stay behind the

handle until all moving parts stop.

9. After striking a foreign object or if mower

vibrates abnormally, stop engine and remove

wire from spark plug. Check mower for damage

and make all repairs before using mower again.

If major repairs are ever needed or if assistance

is desired, contact your local Authorized TORO

Service Dealer.

10. Stop the engine and wait for all moving parts to

stop before adjusting the height-of-cut.

11. Stop the blade when pushing the mower outside

the lawn area.

12. Stop engine before leaving the operator’s

position—behind the handle. Disconnect wire

from spark plug if mower will be unattended.

13. Do not touch engine while it is running or

shortly after it is stopped because engine will be

hot enough to cause a burn.

14. Refuel only when engine is cool.

15. If mower must be lifted to be transported, turn

off engine and stay behind the handle until all

moving parts stop. Disconnect spark plug wire.

Safety

Maintenance And Storage

1. Perform only those maintenance instructions

described in this manual. If major repairs are

ever needed or if assistance is desired, contact

your local Authorized TORO Service Dealer.

2. Before mower is cleaned, inspected, serviced, or

adjusted, stop engine and disconnect wire from

spark plug. Keep wire away from plug to prevent

accidental starting.

3. To ensure the mower is in safe operating

condition, frequently check and keep all nuts,

bolts, and screws tight. Ensure blade bolt is

tightened to 85–110 ft-lb (115–149 Nm

4. When servicing blade, refer to blade

maintenance section for correct installation and

servicing procedures.

5. To reduce fire hazard, keep engine free of

excessive grease, grass, leaves, and

accumulations of dirt.

6. Allow engine to cool before storing mower in

any enclosure. Do not store mower with gasoline

in fuel tank, near any open flame or where

gasoline fumes may be ignited by a spark.

7. Do not overspeed the engine by changing

governor settings.

8. At the time of manufacture, the mower

conformed to the safety standards in effect for

rotary mowers. To assure best performance and

continued safety certification of the mower, use

genuine TORO replacement parts and

accessories. Replacement parts and accessories

made by other manufacturers may result in

non–conformance with the safety standards, and

that could be dangerous.

Safety

Slope

Chart

Read all safety instructions on pages 2–7.

Safety

and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near

any area of potential danger. Replace any decal that is damaged or lost.

ON UPPER CONTROL BAR

(Part No. 82-2290)

ON CONTROL PANEL

  (Part No. 82-7730)

ON CONTROL PANEL

 (Part No. 71-1280)

ON LOWER CONTROL BAR

(Part No. 82-2280)

ON CONTROL PANEL

(Part No. 65-3090)

ON CONTROL PLATE

  (Part No. 82-7750)

 ON REAR FRAME

(Part No. 95-2814)

 ON PARKING BRAKE LE ER

(Part No. 52-2010)

 ON ENGINE NEAR MUFFLER

(Part No. 63-8440)

Gasoline and Oil

Recommended

Gasoline

Use UNLEADED Regular Gasoline suitable for

automotive use (85 pump octane minimum). Leaded

regular gasoline may be used if unleaded regular is

not available.

IMPORTANT: Never use methanol, gasoline

containing methanol, or gasohol containing

more than 10% ethanol because the fuel

system could be damaged. Do not mix oil with

gasoline.

POTENTIAL HAZARD

•In certain conditions gasoline is extremely

flammable and highly explosive.

WHAT CAN HAPPEN

•A fire or explosion from gasoline can burn

you, others, and cause property damage.

HOW TO AV

OID THE HAZARD

•Use a funnel and fill the fuel tank outdoors,

in an open area, when the engine is cold.

Wipe up any gasoline that spills.

•Do not fill the fuel tank completely full.

Add gasoline to the fuel tank until the level

is 1/4” to 1/2” (6 mm to 13 mm) below the

bottom of the filler neck. This empty space

in the tank allows gasoline to expand.

•Never smoke when handling gasoline, and

stay away from an open flame or where

gasoline fumes may be ignited by a spark.

•Store gasoline in an approved container

and keep it out of the reach of children.

Never buy more than a 30-day supply of

gasoline.

POTENTIAL HAZARD

•When fueling, under certain circumstances,

a static charge can develop, igniting the

gasoline.

WHAT CAN HAPPEN

•A fire or explosion from gasoline can burn

you and others and cause property damage.

HOW TO AV

OID THE HAZARD

•Always place gasoline containers on the

ground away from your vehicle before

filling.

•Do not fill gasoline containers inside a

vehicle or on a truck or trailer bed because

interior carpets or plastic truck bed liners

may insulate the container and slow the

loss of any static charge.

•When practical, r

emove gas–power

equipment from the truck or trailer and

refuel the equipment with its wheels on the

round.

•If this is not possible, then refuel such

equipment on a truck or trailer from a

portable container, rather than from a

gasoline dispenser nozzle.

•If a gasoline dispenser nozzle must be used,

keep the nozzle in contact with the rim of

the fuel tank or container opening at all

times until fueling is complete.

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