Toro ProLine 30165 Bedienungsanleitung

Operator’s Manual

English (GB)

Form No. 3323–880

ProLine

Mid–Size

12.5 HP Traction Unit

30165—200000001 & Up

The Toro Company – 1998

Introduction

Thank you for purchasing a Toro product.

All of us at Toro want you to be completely satisfied

with your new product, so feel free to contact your

local Authorized Service Dealer for help with service,

genuine replacement parts, or other information you

may require.

Whenever you contact your Authorized Service

Dealer or the factory, always know the model and

serial numbers of your product. These numbers will

help the Service Dealer or Service Representative

provide exact information about your specific

product. You will find the model and serial number

plate located in a unique place on the product as

shown below

1m–4189

1. Model

and Serial Number Plate

For your convenience, write the product model and

serial numbers in the space below.

Model No:

Serial No.

Read this manual carefully to learn how to operate

and maintain your product correctly. Reading this

manual will help you and others avoid personal injury

and damage to the product. Although we design,

produce and market safe, state-of-the-art products,

you are responsible for using the product properly

and safely. You are also responsible for training

persons, who you allow to use the product, about safe

operation.

The warning system in this manual identifies

potential hazards and has special safety messages that

help you and others avoid personal injury, even death.

DANGER, WARNING and CAUTION are signal

words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

DANGER signals an extreme hazard that will cause

serious injury or death if the recommended

precautions are not followed.

WARNING signals a hazard that may cause serious

injury or death if the recommended precautions are

not followed.

CAUTION signals a hazard that may cause minor or

moderate injury if the recommended precautions are

not followed.

Two other words are also used to highlight

information. “Important” calls attention to special

mechanical information and “Note” emphasizes

general information worthy of special attention.

The left and right side of the machine is determined

from the normal operator’s position.

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

IMPORTANT: This engine is not equipped

with a spark arrester muffler. It is a violation

of California Public Resource Code Section

4442 to use or operate this engine on any

forest–covered, brush–covered or

grass–covered land. Other states or federal

areas may have similar laws.

Contents

Page

Safety 2.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Slope Chart 4. . . . . . . . . . . . . . . . . . . . . . . . .

Symbols Glossary

5. . . . . . . . . . . . . . . . . . .

Symbols Glossary

6. . . . . . . . . . . . . . . . . . .

Symbols Glossary

7. . . . . . . . . . . . . . . . . . .

Gasoline and Oil 8. . . . . . . . . . . . . . . . . . . . . . . .

Recommended Gasoline

8. . . . . . . . . . . . . .

Stabilizer/Conditioner 9. . . . . . . . . . . . . . . .

Filling the Fuel Tank 9. . . . . . . . . . . . . . . . .

Check Engine Oil Level 9. . . . . . . . . . . . . . .

Set-up 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 10. . . . . . . . . . . . . . . . . . . . . . . . .

Mount Control Panel and Fuel Tank 11. . . . .

Install Shift Lever 11. . . . . . . . . . . . . . . . . . .

Install Upper Handle 12. . . . . . . . . . . . . . . . .

Connect Throttle Cable 12. . . . . . . . . . . . . . .

Connect W

ire Harness

13. . . . . . . . . . . . . . . .

Install Control Rods 13. . . . . . . . . . . . . . . . . .

Operation 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Think Safety First 15. . . . . . . . . . . . . . . . . . .

Controls 15. . . . . . . . . . . . . . . . . . . . . . . . . . .

Parking Brake 16. . . . . . . . . . . . . . . . . . . . . . .

Starting and Stopping

the Engine 17. . . . . . . . . . . . . . . . . . . . . . . .

Operating Mower Blade Control (PTO) 18. .

The Safety Interlock System 18. . . . . . . . . . .

Driving Forward or Backward 19. . . . . . . . . .

Lower Control Bar Operation 20. . . . . . . . . .

Stopping the Machine 20. . . . . . . . . . . . . . . .

Page

Maintenance 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Interval Chart 21. . . . . . . . . . . . . . . .

Air Cleaner 22. . . . . . . . . . . . . . . . . . . . . . . . .

Engine Oil 23. . . . . . . . . . . . . . . . . . . . . . . . .

Spark Plug 25. . . . . . . . . . . . . . . . . . . . . . . . .

Greasing and Lubrication 26. . . . . . . . . . . . . .

Tire Pressure 26. . . . . . . . . . . . . . . . . . . . . . . .

Brake 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank 28. . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Filter 29. . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the Drive Belt 29. . . . . . . . . . . . . .

Cleaning the Cooling System 29. . . . . . . . . . .

Replacing the Traction Belt 30. . . . . . . . . . . .

Adjusting the Electric Clutch 30. . . . . . . . . . .

Wiring Diagram 31. . . . . . . . . . . . . . . . . . . . .

Cleaning and Storage 32. . . . . . . . . . . . . . . . .

Troubleshooting 33. . . . . . . . . . . . . . . . . . . . . . . . .

Safety

Toro designed this lawn mower for cutting and

mulching grass, or, when equipped with a grass bag,

for catching cut grass. Any use for purposes other

than these could prove dangerous to the operator or to

bystanders.

Note: This engine is not equipped with a spark

arrester muffler. Operating this mower on any

forest-covered, brush-covered, or unimproved

grass-covered land without an approved spark arrester

muffler may violate your state law.

POTENTIAL HAZARD

•Engine exhaust contains carbon monoxide,

which is an odorless, deadly poison.

WHAT CAN HAPPEN

•Carbon monoxide can kill you and is also

known to the State of California to cause

birth defects.

HOW TO AV

OID THE HAZARD

•Do not run engine indoors or in an enclosed

area.

To ensure maximum safety, best performance, and

to gain knowledge of the product, it is essential

that you and any other operator of the lawn

mower read and understand the contents of this

manual before the motor is ever started. Pay

particular attention to the safety alert symbol

which means CAUTION, WARNING, OR

DANGER — “personal safety instruction.” Read

and understand the instruction because it has to

do with safety. Failure to comply with instruction

may result in personal injury.

General

Lawn Mower Safety

The following instructions have been adapted from

the ANSI/OPEI standard B71.1—1998 and ISO

standard 5395:1990(E). Information or terminology

specific to Toro lawn mowers is enclosed in

parenthesis.

This cutting machine is capable of amputating hands

and feet and throwing objects. Failure to observe the

following safety instructions could result in serious

injury or death.

Training

•Read the instructions carefully. Be familiar with

the controls and the proper use of the equipment

before starting.

•See manufacturer’s instructions for proper

operation and installation of accessories. Only use

accessories approved by the manufacturer.

•Never allow children or people unfamiliar with

these instructions to use the mower. Local

regulations may restrict the age of the operator.

•Never mow while people, especially children, or

pets are nearby. Stop mower if anyone enters the

area.

Tragic accidents can occur if the operator is not alert

to the presence of children. Children are often

attracted to the mower and the mowing activity.

Never assume that children will remain where you

last saw them.

•Keep children out of the mowing area and under

the watchful care of a responsible adult.

•Be alert and turn mower off if children enter the

area.

•Use extra care when approaching blind corners,

shrubs, trees, or other objects that may obscure

vision.

•Keep in mind that the operator or user is

responsible for accidents or hazards occurring to

other people or their property.

Preparation

•While mowing, always wear substantial footwear

and long trousers.

•Do not operate the equipment when barefoot or

wearing open sandals.

•Always wear safety goggles or safety glasses with

side shields when operating mower.

•Thoroughly inspect the area where the equipment

is to be used and remove all stones, sticks, wires,

bones, and other foreign objects.

•Warning: Gasoline is highly flammable. Take

the following precautions:

– Store fuel in containers specifically

designed for this purpose.

Safety

– Refuel outdoors only and do not smoke

while refuelling.

– Add fuel before starting the engine. Never

remove the cap of the fuel tank or add

gasoline while the engine is running or

when the engine is hot.

– If gasoline is spilled, do not attempt to start

the engine but move the machine away

from the area of spillage and avoid creating

any source of ignition until gasoline vapors

have dissipated.

– Replace all fuel tank and container caps

securely.

– If the fuel tank has to be drained, do this

outdoors.

•Replace faulty mufflers.

•Before using, always visually inspect to see that

the blades, blade bolts, and cutter assembly are not

worn or damaged. Replace worn or damaged

blades and bolts in sets to preserve balance.

•On multibladed machines, take care as rotating

one blade can cause other blades to rotate.

Operation

•Do not operate the engine in a confined space

where dangerous carbon monoxide fumes can

collect.

•Mow only in daylight or in good artificial light.

•Always be sure of your footing on slopes.

•Walk; never run.

•Keep a firm hold on the handle.

•For wheeled rotary machines, mow across the face

of slopes, never up and down.

•Exercise extreme caution when changing direction

on slopes.

•Do not mow excessively steep slopes.

•Use extreme caution when reversing or pulling the

mower towards you.

•Before and while moving backwards, look behind

and down for small children.

•Stop the blade(s) if the mower has to be tilted for

transportation when crossing surfaces other than

grass and when transporting the mower to and

from the area to be mowed.

•Never operate the mower with damaged or

missing guards or shields, or without safety

devices; for example, deflectors and/or grass

catchers in place.

•Do not change the engine governor settings or

overspeed the engine.

•Disengage all blade and drive clutches before

starting the engine.

•Start the engine or switch on the motor carefully

according to instructions and with feet well away

from the blade(s).

•Do not tilt when starting the engine or switching

on the motor, unless the mower has to be tilted for

starting. In this case, do not tilt it more than

absolutely necessary and lift only the part which is

away from the operator.

•Do not start the engine when standing in front of

the discharge chute.

•Do not put hands or feet near or under rotating

parts. Keep clear of the discharge opening at all

times.

•Never pick up or carry a mower while the engine

is running.

•Stop the engine and disconnect the spark plug lead

– before clearing blockages or unclogging

chute;

– before checking, cleaning, or working on

the mower;

– after striking a foreign object. Inspect the

mower for damage and make repairs before

restarting and operating the mower;

– if mower starts to vibrate abnormally (check

immediately).

•Stop the engine

– whenever you leave the mower;

– before refuelling.

Safety

•Reduce the throttle setting during engine run-out

and, if the engine is provided with a shut-off

valve, turn the fuel off at the conclusion of

mowing.

•Stop the blade(s) when crossing gravel drives,

walks, or roads.

•Shut the engine (motor) off and wait until the

blade comes to complete stop before removing

grass catcher

•Do not operate the mower while under the

influence of alcohol or drugs.

•If the equipment should start to vibrate

abnormally, stop the engine (motor) and check

immediately for the cause. Vibration is generally a

warning of trouble.

Slopes are a major factor related to slip and fall

accidents which can result in a severe injury. If you

feel uneasy on a slope, do not mow it.

•Watch for holes, ruts, or bumps. Tall grass can

hide obstacles.

•Do not mow near drop-offs, ditches, or

embankments. The operator could lose footing or

balance.

•Do not mow on wet grass. Reduced footing could

cause slipping.

Maintenance and Storage

•Keep all nuts, bolts (especially blade attachment

bolts), and screws tight to be sure the equipment is

in safe working condition.

•Never store the equipment with gasoline in the

tank inside a building where fumes may reach an

open flame or spark.

•Allow the engine to cool before storing in any

enclosure.

•To reduce the fire hazard, keep the engine,

muffler, battery compartment, and gasoline storage

area free of grass, leaves, or excessive grease.

•Check the grass catcher frequently for wear or

deterioration.

•Replace worn or damaged parts for safety.

•Use extra care when handling gasoline; vapors are

explosive.

•tamper with safety devices. Check their proper

operation regularly.

•Keep the mower free of grass, leaves, or other

debris build-up. Clean up oil or fuel spillage.

•Stop and inspect the equipment if you strike an

object. Repair, if necessary, before restarting.

•Never attempt to make wheel height adjustments

while the engine (motor) is running.

•Always disconnect electric mowers (live operated)

before cleaning, repairing, or adjusting.

•Grass catcher components are subject to wear,

damage, and deterioration, which could expose

moving parts or allow objects to be thrown.

Frequently check components and replace with

manufacturer’s recommended parts when

necessary.

•Mower blades are sharp and can cut. Wrap the

blade(s) or wear gloves, and use extra caution

when servicing them.

•Do not change the engine governor setting or

overspeed the engine.

•To ensure the best performance and safety,

purchase only genuine Toro replacement parts and

accessories.

Do not use “will fit” parts and

accessories; they may cause a safety hazard.

Safety

Slope

Chart

Read all safety instructions on pages 2–9.

Safety

Symbols

Glossary

Safety alert triangle–

Read operator

’

s manual

Caustic liquids, chemical

burns to fingers or hand

First aid, flush with water

Fire, open light & smoking

prohibited

Eye protection must

be worn

Caution, toxic risk

Shut off engine & remove

key before preforming

Safety alert symbol

symbol within triangle

indicates a hazard

Consult technical manual

for proper service procedures

maintenance or repair work

Fire or open flame

Explosion

Do not dispose of lead

battery in garbage

Stay a safe distance

from the machine

Stay safe distance

from machine

Stay safe distance

from machine

Stay safe distance

from machine

Keep children away

from battery

Safety

Symbols Glossary

Cutting of foot

Severing of toes & fingers,

Thrown or flying objects,

Do not open or

remove safety shields

while engine is running

Blade retaining bolts must be

Torqued to 1

15–149 N.m

Cutting of fingers or hand

Severing of toes or foot,

mower blade

Machine being transported

rotary mower blade

whole body exposure

mower blade

Severing of fingers or hand,

Thrown or flying objects,

whole body exposure

Keep guards and safety

sheilds in place

Discharge door

lever operation

Blade engagment

control operation

Fuel shut off

control operation

Hot surface, burns to

fingers or hands

Blade cutting element-

height adjustment (mm)

Machine rollover

To operate machine on a

riding mower

slope, use with 16kg weight

Stop engine before

leaving operator position

kit & operate with deck lowered

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