Toro Reelmaster 3555 Series Bedienungsanleitung

FormNo.3456-907RevA

RearRollerBrushKit

Reelmaster®3555,5010,and5010-HSeries22-inchCuttingUnit

with5-inchor7-inchReelandUniversalGroomer

ModelNo.03658

ModelNo.03659

InstallationInstructions

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Thiskitismountedtothereelmowersonaride-onmachineandisintendedtobeusedbyprofessional,hired

operatorsincommercialapplications.Itisprimarilydesignedtokeeptherearrollerofthecuttingunitfreeof

grassanddebris,whichleadstoabetterafter-cutappearanceonwell-maintainedlawnsinparks,sportselds,

andoncommercialgrounds.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

DescriptionQty.Use

Nopartsrequired–Determinethepositionoftherollerbrushandreelmotors.

Roller-brushassembly5

Retainingring5

Rightbelt-cover/plateassembly2

Leftbelt-cover/plateassembly3

90-degreegreasetting5

Bolt(5/16x1/2inch)10

Carriagebolt(Model03658only)10

Weightplate(Model03658only)5

Locknut(Model03658only)10

Drivepulley5

Hex-drivebolt(5/16x1/2inch)5

Belt5

Shimwasher(asrequiredforbeltalignment)5

Installthekit.

Highheight-of-cutbrush(optional)—Installthehighheight-of-cutbrush—forHOCgreaterthan

2.5cm(1inch).

Important:UsetheRearRollerBrushKitonly

whencuttingintheheight-of-cutrangeof6to

25mm(1/4to1inch).Usethehighheight-of-cut

brushwhencuttingabove25mm(1inch).Referto

theprocedureforInstallingtheHighHeight-of-Cut

Brush(Optional).

Note:Determinetheleftandrightsidesofthecutting

unitfrombehindthecuttingunit.

Note:5-inchcuttingunitsdrivenbyelectricreel

motorsor7-inchcuttingunitsdrivenbyeitherelectric

orhydraulicreelmotorsneedtheadditionalEnd

WeightKit(Model03419).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3456-907*

Determiningthe

Roller-BrushOrientation

Allcuttingunitsareshippedwiththecounterweight

mountedtotheleftendofthecuttingunit.Referto

Figure1todeterminethepositionoftherollerbrush

andreelmotors.

g027187

Figure1

1.Cuttingunit15.Cuttingunit5

2.Cuttingunit26.Reelmotor

3.Cuttingunit37.Rightroller-brushdrive

assembly

4.Cuttingunit48.Leftroller-brushdrive

assembly

Note:Theseinstructionsandillustrationsshowthe

installationofthekitoncuttingunitswiththeuniversal

groomermountedontheleftendofthecuttingunit.

InstallingtheRollerBrush

InstallingtheRoller-Brush

Assembly

1.Ifthecuttingunitsareinstalledonthetraction

unit,parkthemachineonalevelsurface,

engagetheparkingbrake,shutofftheengine,

andremovethekey.

2.Removethegreasettingfortherollerfromthe

sideofthecuttingunitthathastheroller-brush

housing(Figure3).

g032170

Figure2

1.Greasetting

3.Installthe90-degreegreasettingsothatit

facesrearward(Figure2).

g221188

Figure3

1.6mm(1/4inch)spacer4.Flangelocknuts(remove)

2.Side-platemountingange5.Washers

3.90-degreegreasetting

4.Removethe2angelocknutsand10washers

securingeachrollerbrackettothesideplates,

aswellasany6mm(1/4inch)spacers

positionedonthetopsideoftheside-plate

mountingange(Figure3).

Note:Donotremovethebolts.Keeptheange

locknutsandwashersforfutureassembly.

5.Positiontheleftorrightroller-brush-assembly

mountingbracketsontotheroller-bracketbolts

(Figure4).

g032172

Figure4

1.Leftroller-brushassembly2.Roller-brushmounting

bracket

Important:Attachthemountingbrackets

fortheroller-brushassemblydirectlyto

thetopsurfaceoftheside-platemounting

angeofthecuttingunit.Donotputspacers

betweentheroller-brushmountingbrackets

andtheside-platemountinganges.Save

theadditional6mm(1/4inch)spacersfor

potentiallateruse.

6.Securethebrush-assemblymountingbrackets

tothecutting-unitsideplateswiththepreviously

removednuts.

InstallingtheWeights

Installtheappropriateweightstothecuttingunits.

•5-inchhydrauliccuttingunits:asshowninFigure

5;partsincludedwithBrushKit(Model03658).

•5-inchelectriccuttingunits:needWeightKit

(Model03419)asshowninFigure6,discardthe

weightandfastenersincludedwiththebrushkit

(donotuse).

•7-inchhydraulicandelectriccuttingunits:need

WeightKit(Model03419)asshowninFigure6for

BrushKit(Model03659).

g032167

Figure5

WeightIncludedwithBrushKit(Model03658)

1.Weightplate3.Flangenuts(5/16inch),

torqueto20to26N∙m(15

to19ft-lb)

2.Carriagebolts(5/16x1

inch)

4.Weight

g032168

Figure6

WeightKit(Model03419)

1.Weightplate4.Washers(5/16inch)

2.Carriagebolts(5/16x2

inch)

5.Flangenuts(5/16inch)

3.Bolts(5/16x1/2inch)6.Weight

InstallingtheRoller-BrushPlate

1.Slideeachexcludersealoutwarduntilthelip

sealsareinlightcontactwitheachbearing

housing(Figure7).

g027192

Figure7

1.Bearinghousing2.Excluderseal

2.Removeanddiscardthecap.

g283369

Figure8

1.Cap

3.Installtheleftorrightroller-brushpivotplate

(Figure9).

Note:Ensurethattheidler-pulleyassemblyis

installedonthebottomasshowninFigure9.

g221189

Figure9

1.Roller-brushhousing4.Bolts

2.Retainingring5.Roller-brushpivotplate

assembly

3.Idler-pulleyassembly

4.Apply242Loctite(blue)tothe2bolts(5/16x1/2

inch)andusethemtomountthebrushplateto

theroller-brush-bearinghousing(Figure9).

Note:T orquetheboltsto20to26N∙m(15to

19ft-lb).

5.Securethebrushplatetotheroller-brush

housingwiththeretainingring(Figure9).

6.Ensurethattheroller-brushplateisparallelto

thecutting-unitsideplate.Ifitisnotparallel,

proceedasfollows:

A.Loosenthe2angelocknutssecuring

theroller-brushmountingbrackettothe

cutting-unitsideplate(Figure10).

B.Rotatetheroller-brush-bearinghousinguntil

thebrushplateisparalleltothecutting-unit

sideplate(Figure10).

C.Tightenthe2angelocknutssecuring

theroller-brushmountingbrackettothe

cutting-unitsideplate(Figure10).

g032002

Figure10

1.Loosentheseboltsforpositioningtherollerbrush.

2.Loosenthesenutsformakingtheroller-brushplateparallel.

PositioningtheRollerBrush

1.Loosenthe2boltssecuringeach

roller-brush-bearinghousingtotheroller-brush

mountingbracket(Figure10).

Note:Theboltsshouldbeloosefromthe

factory.

2.Positiontherollerbrushsothatitisjusttouching

orrestingontherearroller(Figure11).

Important:Theroller-brushshaftmustnot

contactthecutting-unitsideplate.

Important:Heavybrushcontactonthe

rollercausesprematurebrushwear.

g027303

Figure11

1.Bearinghousing(some

partsnotshown)

5.Lightcontact

2.Sideplate6.Rearroller

3.Rollerbrush7.Greasetting

4.Ensurethatthereis

clearancehere.

Note:Theroller-brushshaftmustbeparallel

totherearroller.

Important:Positionboth

roller-brush-bearinghousingssothat

theyareparalleltothegroundtoensure

clearancefortherear-rollergreasetting.

3.Tightenthe2boltssecuringeach

roller-brush-bearinghousingtotheroller-brush

mountingbrackets.

InstallingtheDrivePulley

1.Restrainthereelforinstallation;referto

RestrainingtheReelforInstallingThreaded

Inserts(page12).

2.Installthedrivepulleyontothegroomershaft

(Figure12).

g192352

Figure12

1.Drivepulley2.Flange-headbolt—torque

to20to26N∙m(15to19

ft-lb)

3.Apply242Loctite(blue)totheange-headbolt

andusethebolttosecurethepulleytothe

driveshaft;refertoFigure12.

4.Torquetheboltto20to26N∙m(15to19ft-lb)

Important:Ifyoudonotproperlytorquethe

bolt,theboltwillcomeloose.

InstallingtheBelt

1.Installthebeltontothepulleysasfollows:

•Loopthebeltaroundthedrivepulleyand

thenoverthetopoftheidlerpulley(Figure

13).

g192353

Figure13

1.Drivepulley3.Belt

2.Idler-pulleyassembly4.Drivenpulley

•Startthebeltonthedrivenpulley(Figure

14).

•Useadeep-wellsocket(9/16inch)torotate

thebrushassemblyandguidethebeltonto

thedrivenpulley(Figure14).

g020390

Figure14

1.Belt2.9/16-inchdeep-wellsocket

Important:Ensurethattheribsonthebelt

areproperlyseatedinthegroovesineach

pulleyandthatthebeltisinthecenterofthe

idlerpulley.

2.Pushdownontheidlerpulleytoensurethatthe

idler-pulleyassemblypivotsfreely.

CompletingtheInstallation

1.Checkthealignmentofthebeltandpulleysas

follows:

Note:Thebeltmustbeproperlytensionedprior

tocheckingthealignment.

•Layastraightedgealongtheouterfaceof

thedrivepulley(Figure15).Donotlaythe

straightedgeacrossboththedrivepulleyand

thedrivenpulley.

•Theouterfacesofthedrivepulleyandthe

drivenpulleyshouldbeinlinewithin0.76

mm(0.030inch).

•Ifthepulleysarenotaligned,referto

CheckingandAdjustingthePulleyAlignment

(page9).

•Ifthepulleysarealigned,continuewiththe

installation.

•Donotusetheidlerpulleytocheckthe

alignment.

Important:Thebeltmayfailprematurely

ifthepulleysarenotproperlyaligned.

g192350

Figure15

2.Slidethebeltcoverontothemountingboltsand

securethecoverwith2angenuts(Figure16).

Ensurethatthesetscrewisinstalledinthe

upperhole.

Important:Donotovertightenthenutsas

damagetothecovermayoccur.

g221190

Figure16

1.Setscrewinstalled3.Setscrewremoved

2.Beltcover4.Nuts

3.Lubricatethegreasettingsoneachofthe

rollerbrushbearinghousingswithNo.2lithium

grease(Figure17).

Note:Wipeoffanyexcessgrease,specically

aroundtheexcluderseals.

g031843

Figure17

InstallingtheHigh

Height-of-CutBrush

(Optional)

Installthehighheight-of-cutbrush(soldseparately)

whentheheightofcutis2.5cm(1inch)ormore(5or

morespacersinstalledbelowtheside-platepad).

1.Ifarollerbrushisinstalledonthecutting

unit,removethe2bolts,washers,andnuts

securingthenon-drive-bearinghousingtothe

bearing-housingmountingbracket(Figure18

andFigure19).

g221191

Figure18

1.Non-drive-bearinghousing

2.Bolts

3.Washers

4.Nuts

2.Slidethenon-drive-bearinghousingandthe

excludersealoffthebrushshaft(Figure19).

g027201

Figure19

1.Non-drive-bearinghousing3.Brushshaft

2.Excluderseal

3.Removethe2J-boltsandthenuts(Figure20).

4.Slidetheexistingbrushoffthebrushshaft

(Figure20).

5.Loosenthe2bolts,washers,andnutssecuring

thedrive-bearinghousingtothebearing-housing

mountingbracket(Figure20).

6.Slidethehighheight-of-cutbrushontothebrush

shaft(Figure20).

7.Clampthebrushontotheshaftwiththe2J-bolts

andnutspreviouslyremoved(Figure20).

Important:Insertthethreadedendofthe

J-boltsthroughtheouterholesofthebrush

shaftwhilehookingthecurvedendsofthe

J-boltsintotheinnerholes.

8.TorquetheJ-boltlocknutsto2to3N∙m(20to

25in-lb).

g221192

Figure20

1.Highheight-of-cutbrush4.Nuts

2.J-bolts5.Existingbrush

3.Loosenthesebolts.

9.Installtheexcludersealandthe

non-drive-bearinghousingontothebrush

shaft(Figure19).

10.Mountthenon-drive-bearinghousingtothe

bearing-housingmountingbracketwiththe2

bolts,washers,andnutspreviouslyremoved.

Note:Becarefulnottoknockthesealspring

off.

11.Tightenthe2bolts,washers,andnutssecuring

thedrive-bearinghousingtothebearing-housing

mountingbracket.

Maintenance

•Ensurethatthebrushisparalleltotherollerwith

1.5mm(0.060inch)clearancetolightcontact.

•Greasethettingsevery50hoursandafterevery

washing.

•Whenreplacingarollerbrush,torquetheJ-bolts

to2to3N∙m(20to25in-lb).

•Whenreplacingthebrush-shaft-drivenpulley,

torquethenutto36to45N∙m(27to33ft-lb).

•Whenreplacingthebrush-drivepulley,apply242

Loctite(blue)andtorquetheboltto20to26N∙m

(15to19ft-lb).

Note:Therollerbrush,theidlerbearing,andthebelt

areconsideredconsumableitems.

CheckingandAdjustingthe

PulleyAlignment

1.Thedrivenpulley(attheroller-brushshaft)can

moveinorout(Figure21).

Note:Makenoteofwhichwaythepulleyneeds

tomove.

g193169

Figure21

1.Drivepulley3.Drivenpulley

2.Idlerpulleyassembly4.Driven-pulleynut

2.Whilerotatingthereel,whichrotatesthedrive

pulley,prythebeltoffthedrivepulley(Figure21

Note:Wearapaddedgloveoruseaheavyrag

torotatethereel.

3.Removethelocknutsecuringthedrivenpulley

tothebrushshaft(Figure21orFigure22).

Note:Usea1/2-inchwrenchontheroller-brush

shaftatstokeepitfromrotating.

4.Removethedrivenpulleyfromtheshaft(Figure

22).

5.Ifthepulleyneedstomoveout,adda0.8mm

(0.032inch)thickwasher(Figure22).

Note:Ifthepulleyneedstomovein,remove

theexisting0.8mm(0.032inch)thickwasher.

6.Installthepulley.

g193168

Figure22

1.Locknut4.Spacer

2.Drivenpulley5.Brushshaftats

3.Washer—0.8mm(0.032

inch)thick

7.Whileholdingtheatsoftheroller-brushshaft,

securethedrivenpulleyontheshaftwiththe

angenut(3/8-16)previouslyremoved.

Note:Seatthelocknut;thentorqueitto36to

45N∙m(27to33ft-lb).

8.Installthebeltontothepulleysasfollows:

A.Loopthebeltaroundthedrivepulleyand

thenoverthetopoftheidlerpulley(Figure

23).

g192351

Figure23

1.Drivepulley3.Drivenpulley

2.Belt4.Idler-pulleyassembly

B.Startthebeltonthedrivenpulley(Figure

23).

C.Usea9/16-inchdeep-wellsockettorotate

thebrushassemblyandguidethebeltonto

thedrivenpulley(Figure24).

g020390

Figure24

1.Belt2.9/16-inchdeep-wellsocket

Important:Ensurethattheribsonthebelt

areproperlyseatedinthegroovesineach

pulleyandthatthebeltisinthecenterofthe

idlerpulley.

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