Toro TimeCutter Z 79166 Bedienungsanleitung

Operator’s Manual

Original Instructions (EN)

Form No. 3353-493 Rev A

48in Vac-Bagger

TimeCutter)Z Riding Mower Attachment

Model No. 79166—Serial No. 250000001 and Up

W2005 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Printed in the USA

Contents

Page

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety and Instruction Decals 3. . . . . . . . . . . . . . .

Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing the Mower 5. . . . . . . . . . . . . . . . . . . . . .

Installing the Blower Assembly 6. . . . . . . . . . . . . .

Assemble the Bagger 8. . . . . . . . . . . . . . . . . . . . . .

Preparing the Machine 9. . . . . . . . . . . . . . . . . . . . .

Installing the Vac-Bagger onto the Machine 10. . . .

Removing the Bagger 11. . . . . . . . . . . . . . . . . . . . .

Operation 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Emptying the Grass Bags 15. . . . . . . . . . . . . . . . . . .

Clearing Obstructions from the Bagger 16. . . . . . . .

Operating and Bagging Tips 16. . . . . . . . . . . . . . . .

Maintenance 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspecting the Bagger Attachment 17. . . . . . . . . . .

Inspecting the Mower Blades 17. . . . . . . . . . . . . . .

Caring for the Grass Bags 17. . . . . . . . . . . . . . . . . .

Cleaning the Bagger Attachment 17. . . . . . . . . . . . .

Storing the Bagger Attachment 17. . . . . . . . . . . . . .

The Toro Total Coverage Guarantee 20. . . . . . . . . . . . .

Introduction

Read this manual carefully to learn how to operate and

maintain your product properly. The information in this

manual can help you and others avoid injury and product

damage. Although Toro designs and produces safe

products, you are responsible for operating the product

properly and safely.

Whenever you need service, genuine Toro parts, or

additional information, contact an Authorized Service

Dealer or Toro Customer Service and have the model and

serial numbers of your product ready. Figure 1 illustrates

the location of the model and serial numbers on the

product.

1376

Figure 1

1. Location of the model and serial numbers

Write the product model and serial numbers in the space

below:

Model No.

Serial No.

This manual identifies potential hazards and has special

safety messages that help you and others avoid personal

injury and even death. Danger, Warning, and Caution are

signal words used to identify the level of hazard.

However, regardless of the hazard, be extremely careful.

Danger signals an extreme hazard that will cause serious

injury or death if you do not follow the recommended

precautions.

Warning signals a hazard that may cause serious injury or

death if you do not follow the recommended precautions.

Caution signals a hazard that may cause minor or

moderate injury if you do not follow the recommended

precautions.

This manual uses two other words to highlight

information. Important calls attention to special

mechanical information and Note: emphasizes general

information worthy of special attention.

Safety

Safety and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near any

area of potential danger. Replace any decal that is damaged or lost.

93-7320

1. Crushing hazard of hand—do not remove the whole bagger from the machine; open the bagger top and then remove the bag(s) from the

bagger. Do not remove the bagger top when it is closed; open the bagger top and then remove it.

Molded into the blower housing

1. Cutting hazard of hand—do not place your hand into the impeller

housing.

2. Warning—remove the ignition key and read the instructions

before servicing or performing maintenance.

Molded into the blower belt cover

1. Entanglementhazard, belt—stay away from moving parts.

93-1122

Molded into the blower belt cover

1. Cutting hazard of hand or foot—stay away from moving parts.

2. Warning—remove the ignition key and read the instructions

before servicing or performing maintenance.

93-7317

1. Thrown object hazard—stay a safe distance from the machine.

2. Thrown object hazard, mower—keep the deflector in place.

3. Cutting/dismemberment of hand or foot—stay away from moving

parts.

Installation

Note: Determine the left and right sides of the machine from the normal operating position.

Note: The installation of this attachment requires the information found in the Operator’s Manual; you should have the

manual at hand to reference during the installation.

Loose Parts

Note: Use the chart below to identify parts used for assembly.

Description Qty. Use

Baffle, 48 inch

Carriage bolt, 5/16 x 7/8 inch

Washer, 5/16 inch

Locknut, 5/16 inch

Installing the grass baffle

Pivot support

Bolt, 5/16 x 3/4 inch

Locknut, 5/16 inch

Jam nut, 3/4 inch

Washer, 5/16 inch

Installing the blower pivot support

Pulley

Belt

Belt cover bracket

Screw 1/4-20 x 3/8 inch

Blower assembly

Blower belt cover

Screw 1/4-20 x 1/2 inch

Blower belt cover

Bolt 1/4-20 x 5/8 inch

Locknut 1/4 inch

Leveling brackets

Install the blower assembly

Locknut, 1/4 inch

Bolt, 1/4 x 3/4 inch

2Assembling the bagger

Weight

Bolt, 3/8 x 2-1/4 inch

Washer, 3/8 inch

locknuts, 3/8 inch

Installing the weight

Bagger support assembly

Bolt, 3/8 x 1 inch

Washer, 3/8 inch

Locknut, 3/8 inch

Installing the bagger support assembly

Description UseQty.

Discharge tube

Grass bags

Bagger top assembly

Installing the bagger assembly

Registration card 1Fill out and return to Toro.

Operator’s manual 1Read before operating the machine and

vac-bagger.

Preparing the Mower

Remove the Discharge Chute

1. Remove the bolt and nut securing the discharge chute

to the mower deck (Fig. 2). Remove the discharge

chute and spring assembly. Retain all parts for future

installation.

m–8290

Figure 2

1. Mount bracket, discharge

chute

2. Spring, hooked ends down

3. Spacer

4. Discharge chute, bracket

5. Discharge chute

6. Bolt

7. Locknut

8. Carriage bolt,

5/16 x 5/8 inch

9. Locknut, 5/16 inch

2. Remove the two carriage bolts and locknuts securing

the mounting bracket to the mower (Fig. 2). Remove

the mounting bracket.

3. Install the two carriage bolts and locknuts into the

open mower deck holes. Retain all parts for future

installation.

Installing the Grass Baffle

Install the 48 inch grass baffle to the existing grass baffle

with two carriage bolts (5/16 x 3/4 inch), two washers

(5/16 inch) and two locknuts (5/16 inch) as shown in

Figure 3. Use the washer in the larger, upper hole when

installing the 48 inch baffles to the existing baffle.

m–8281

Figure 3

1. Mower deck

2. 48 inch baffle

3. Grass baffle, existing

4. Carriage bolt,

5/16 x 3/4 inch

5. Washer, 5/16 inch

6. Locknut, 5/16 inch

Installing the Blower Pivot Support

1. Slide the pivot support over the threaded stud welded

to the front of the mower near the discharge opening.

Use the inside slot on the pivot support so that the

pivot support is closest to the discharge opening

(Fig. 4).

Note: If necessary, remove any hardware in the mower

deck interfering with the pivot support. Retain all

hardware.

2. Align the pivot support parallel with the front curved

edge of the mower deck and tight up against the top of

the mower. (Fig. 4).

3. Secure the pivot support to the mower with a

5/16 x 3/4 inch bolt and a 5/16 inch flange nut (Fig. 4).

4. Place a 3/8 inch jam nut and 3/8 inch washer snug onto

the stud. Do not overtighten the jam nut (Fig. 4).

5. Remove the mower belt cover from the right side

pulley (Fig. 4).

Note: Save all parts and hardware for use when removing

the blower.

m–8282

Figure 4

1. Pivot support

2. Threaded stud

3. Bolt, 5/16 x 3/4 inch

4. Flange nut, 5/16 inch

5. Washer, 3/8 inch

6. Jam nut, 3/8 inch

7. Mower belt cover

8. Fastener

Installing the Blower Assembly

Installing the Blower Pulley

1. Pull on the mower idler assembly to release belt

tension and remove the blade drive belt from the right

side pulley; refer to the machine Operator’s Manual

for instructions.

Note: Block the blade with a piece of wood to stop it from

turning while you remove the pulley nut. If the blade

slips, hold the hex portion of the spindle with a wrench.

2. Remove the nut and lock washer from the right–hand

blade spindle. Remove the single pulley.

Note: When the nut is removed the shaft is free to drop

out of the spindle. Be sure to support the spindle and blade

from the bottom side.

3. Slide the new double pulley onto the spindle shaft with

the small pulley, facing up. Secure it with the

previously removed 5/8 inch lock washer and nut (Fig.

5).

4. Tighten the nut to 50–75 ft. lb. (68–101 Nm).

5. Install the existing mower belt onto the bottom pulley

(Fig. 5).

6. Pull on the mower idler assembly and install the

existing mower belt by rotating it onto the idler pulley.

Note: Check that mower belt is properly located on the

idler and pulleys.

m–8283

Figure 5

1. New double pulley, small

pulley on top.

2. Lock washer and nut,

5/8 inch

3. Mower belt

Installing the Blower

1. Install the mower to the machine; refer to Operator’s

Manual.

2. Install the blower by lowering the pivot pin into the

pivot support (Fig. 6).

m–8284

Figure 6

1. Pivot pin 2. Pivot support

3. Open the latch and swing the blower out away from

the mower, install the blower belt around the idler and

blower pulleys as shown (Fig. 7). Install the other end

of the belt over the blower drive pulley on the mower

spindle.

m–8285

Figure 7

1. Idler pulley bracket and

pulley

2. Top (wide) side of belt

against bottom pulley

3. “V” side of belt into top

pulley groove

4. With the belt installed, swing the blower toward the

mower until the blower latch locks over the pin at the

back of the mower (Fig. 8).

Important You may have to lift the blower slightly for

the latch to close. Ensure that the latch operates smoothly

and closes completely.

1840

Figure 8

1. Blower latch 2. Pin

Installing the Belt Covers

1. Attach the belt cover bracket to the mower deck with

two 1/4 x 3/8 inch screws (Fig. 9).

2. Attach the front of the mower belt cover loosely to the

belt cover bracket with two 1/4 x 1/2 inch screws.

Attach the back of the mower belt cover loosely to the

mower deck with a 1/4 x 3/8 inch screw (Fig. 9).

Note: Do not tighten the screws as adjustment must be

made later.

2m–8286

Figure 9

1. Belt cover bracket

2. Screw, 1/4 x 3/8 inch

3. Mower belt cover

4. Screw, 1/4 x 1/2 inch

3. Mount the blower belt cover using two 1/4 x 5/8 inch

bolts and two 1/4 inch locknuts (Fig. 10). Tighten the

locknuts slightly so light drag is felt on the belt cover

when it is tilted upward. The cover must close freely

when assembled.

4. Adjust the mower belt cover by sliding it so the blower

belt cover just touches the blower, but still opens

freely. Tighten the mower belt cover mounting screws.

2 & 3

m–8287

Figure 10

1. Blower belt cover

2. Bolt, 1/4 x 5/8 inch

3. Locknut ,1/4 inch

4. Mower belt cover

Installing the Leveling Brackets

1. Replace the two left side mower leveling brackets

(slotted) with two new leveling brackets (hole). Secure

them with the existing washers and hairpin cotters

(Fig. 11).

Note: Save the slotted leveling bracket for future side

discharge operation.

m–8288

Figure 11

1. Hole leveling bracket 2. Washer and hairpin cotter

2. Check the mower level front-to-rear and side-to-side;

refer to the Operator’s Manual for instructions.

Assemble the Bagger

If necessary, install the bagger frame to the cover. Attach

the frame assembly to the bagger cover with two bolts

(1/4 x 3/4 inch) and two locknuts (1/4 inch) (Fig. 12).

41849

Figure 12

1. Frame assembly

2. Bagger cover

3. Bolt, 1/4 x 3/4 inch

4. Locknut, 1/4 inch

Preparing the Machine

Installing the Weight

The bagger adds a lot of weight to the rear of the

machine and may cause an unstable condition

which could result in a loss of control.

•Install the front weight.

Caution

Attach the weight to the front of the machine with two

bolts (3/8 x 2-1/4 inch), four washers (3/8 inch), and two

locknuts (3/8 inch) as shown in Figure 13.

m–6686

Figure 13

1. Footrest frame

2. Bolt, 3/8 x 2-1/4 inch

3. Front weight

4. Washer, 3/8 inch

5. Nut, 3/8 inch

Installing the Bagger Support Assembly

Attach the bagger support assembly to the machine frame

with four bolts (3/8 x 1 inch), four washers (3/8 inch), and

four locknuts (3/8 inch) as shown in Figure 14.

m–6686

Figure 14

1. machine frame

2. Support

3. Bolt, 3/8-16 x 1 inch

4. Washer, 3/8 inch

5. Locknut, 3/8 inch

Installing the Vac-Bagger onto

the Machine

Installing the Bagger Assembly

1. Carefully lift the bagger top assembly and slide it onto

the bagger support assembly (Fig. 15). The bagger top

assembly is easier to install if two people work

together.

m–7330

Figure 15

1. bagger top assembly 2. Support assembly

If you remove the spring-loaded bagger top when

it is closed (in the down position), the top may

suddenly fly open and you or someone else may be

bruised, pinched, or injured in another way.

Always open (raise) the bagger top before you

remove or install it on the quick-attach bracket.

Caution

2. Install the bags by sliding the bag frame hooks onto

the retaining brackets (Fig. 16).

1373

Figure 16

1. Bag frame hook 2. Retaining bracket

3. Lower the cover onto the bags. Then push down on

both bag retainer handles until they lock on the bag

frame (Fig. 17).

1376

Figure 17

1. Bagger top 2. Bag retainer handles

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