Toro TimeCutter Z Series Bedienungsanleitung

TORO TIMECUTTER Z SERVICE MANUAL

Table of Contents – Page 1 of 2

QUICK REFERENCE

SAFETY INFORMATION

GENERAL INFORMATION

THINK SAFETY FIRST

SPECIFICATIONS

ENGINE SPECIFICATIONS - (Z16-44 & Z17-44)

ENGINE SPECIFICATIONS - (Z17-52 & Z18-52)

BOLT TORQUES

MAINTENANCE SCHEDULE

Z16-44

Z17-44 & Z17-52

Z18-52

MODEL/SERIAL NUMBER LOCATION

GREASING AND LUBRICATION

SERVICE INTERVAL/SPECIFICATION

LUBRICATION POINTS

ENGINE

BRIGGS & STRATTON ENGINE

KOHLER ENGINE

KAWASAKI ENGINE

BRIGGS & STRATTON AIR CLEANER

KOHLER AIR CLEANER

KAWASAKI AIR CLEANER

SPARK PLUG

ENGINE REMOVE AND REPLACE

TRANSAXLE

TROUBLESHOOTING CHECKLIST

FLUIDS

REMOVE AND REPLACE TRANSAXLE

REASSEMBLY

CONTROL HANDLE-RETURN TO NEUTRAL ADJUSTMENT

PURGING THE SYSTEM

NEUTRAL ADJUSTMENT

TRACKING ADJUSTMENT

CONTROL HANDLE ADJUSTMENT

CHASSIS

REMOVE AND REPLACE DAMPERS

REMOVE AND REPLACE CONTROL LINKAGE

REPLACE CONTROL LINKAGE

REMOVE AND REPLACE BRAKE LINKAGE

REPLACE BRAKE LINKAGE

PARKING BRAKE ADJUSTMENT

REPLACE TRACTION BELT

TORO TIMECUTTER Z SERVICE MANUAL

Table of Contents – Page 2 of 2

MOWER DECKS: 44” AND 52” DECK ASSEMBLIES

BELT REMOVAL AND REPLACEMENT

MOWER DECK REMOVE AND REPLACE

MOWER DECK SIDE TO SIDE ADJUSTMENT

MOWER DECK FRONT TO REAR ADJUSTMENT

SPINDLE BEARING REPLACEMENT

ELECTRICAL SYSTEMS

SAFETY INTERLOCK SYSTEM

INTERLOCK COMPONENTS

ELECTRICAL COMPONENTS

ELECTRIC CLUTCH

ELECTRICAL SCHEMATICS

BRIGGS & STRATTON

KAWASAKI

KOHLER

TimeCutter®Z

TimeCutter®ZX

Service Manual

ABOUT THIS MANUAL

This service manual was written expressly for Toro service technician. The Toro Company has made every effort

to make the information in this manual complete and correct.

Basic mechanical/electrical skills are assumed. The Table of Contents lists the systems and the related topics

covered in this manual.

For additional information on the electrical system, please refer to the Toro Electrical Demystification Guide (492-

4404). For information on the hydrostatic drive units, refer to the Integrated Zero-Turn Transaxle Service and

Repair Manual (492-4737). For information specific to the engines used on this unit, refer to the appropriate

engine manufacturer’s service and repair instructions.

We are hopeful that you will find this manual a valuable addition to your service shop. If you have any questions or

comments regarding this manual, please contact us at the following address:

The Toro Company

Consumer Service Training Department

8111 Lyndale Avenue South

Bloomington, MN 55420

The Toro Company reserves the right to change product specifications or this manual without notice.

The automatic transmission and transaxle are sophisticated pieces of machinery. Maintain strict cleanliness

control during all stages of service and repair. Cover or cap all hose ends and fittings whenever they are exposed.

Even a small amount of dirt or other contamination can severely damage the system.

TABLE OF CONTENTS

TimeCutter™ Z Service Manual 1 - 1

QUICK REFERENCE SECTION

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SERVICE SECTION

Model/Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Greasing and Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mower Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 - 2 TimeCutter™ Z Service Manual

QUICK REFERENCE

Table of Contents

SAFETY INFORMATION

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3

Think Safety First. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3

SPECIFICATIONS

Engine Specifications - (Z16-44 & Z17-44) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4

Engine Specifications - (Z17-52 & Z18-52) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5

BOLT TORQUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6

MAINTENANCE SCHEDULE

Z16-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7

Z17-44 & Z17-52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8

Z18-52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9

SAFETY INFORMATION

TimeCutter™ Z Service Manual 1 - 3

This symbol means WARNING or

PERSONAL SAFETY INSTRUCTION

- read the instruction because it has to

do with your safety. Failure to comply

with the instruction may result in

personal injury or even death.

This manual is intended as a service and repair manual

only. The safety instructions provided herein are for

troubleshooting, service, and repair of the TimeCutter Z

zero radius tractor. The TimeCutter Z zero radius

tractor and attachment operator’s manuals contain

safety information and operating tips for safe operating

practices. Operator’s manuals are available through

your Toro parts source or:

The Toro Company

Publications Department

8111 Lyndale Avenue South

Bloomington, MN 55420

Avoid unexpected starting of engine...

Always turn off the engine and disconnect the spark

plug wire(s) before cleaning, adjusting, or repair.

Avoid lacerations and amputations...

Stay clear of all moving parts whenever the engine is

running. Treat all normally moving parts as if they were

moving whenever the engine is running or has the

potential to start.

Avoid burns...

Do not touch the engine, muffler, or other components

which may increase in temperature during operation,

while the unit is running or shortly after it has been

running.

Avoid fires and explosions...

Avoid spilling fuel and never smoke while working with

any type of fuel or lubricant. Wipe up any spilled fuel or

oil immediately. Never remove the fuel cap or add fuel

when the engine is running. Always use approved,

labeled containers for storing or transporting fuel and

lubricants.

Avoid asphyxiation...

Never operate an engine in a confined area without

proper ventilation.

Avoid injury from batteries...

Battery acid is poisonous and can cause burns. Avoid

contact with skin, eyes, and clothing. Battery gases can

explode. Keep cigarettes, sparks, and flames away

from the battery.

Avoid injury due to inferior parts...

Use only original equipment parts to ensure that

important safety criteria are met.

Avoid injury to bystanders...

Always clear the area of bystanders before starting or

testing powered equipment.

Avoid injury due to projectiles...

Always clear the area of sticks, rocks, or any other

debris that could be picked up and thrown by the

powered equipment.

Avoid modifications...

Never alter or modify any part unless it is a factory

approved procedure.

Avoid unsafe operation...

Always test the safety interlock system after making

adjustments or repairs on the machine. Refer to the

Electrical section in this manual for more information.

THINK SAFETY FIRST

SPECIFICATIONS

1 - 4 TimeCutter™ Z Service Manual

Specifications

Z16-44 Z17-44

ENGINE:

High Idle 3400 ± 100 RPM 3400 ± 100 RPM

Low Idle 1400 RPM 1400 RPM

Manufacturer Briggs & Stratton Kohler

Horsepower (kW) 16.5 HP (12.3kW) @ 3600 RPM 17 HP (12.7 kW) @ 3600 RPM

Fuel Unleaded Gasoline 87 octane min. Unleaded Gasoline 87 octane min.

FUEL SYSTEM:

Capacity 5 Gallon (18.9 L) 5 Gallon (18.9 L)

TRACTION SYSTEM:

Transaxles Twin Hydro-Gear IZT Hydrostatic

Transaxles

Twin Hydro-Gear IZT Hydrostatic

Transaxles

Transaxle Drive Belt drive with self-tensioning system Belt drive with self-tensioning system

Ground Speed Infinite, 0 to 6.5 MPH (10.5-km/hr) forward

0 to 3.4 MPH (5.5-km/hr) reverse

Infinite, 0 to 6.5 MPH (10.5-km/hr) forward

0 to 3.4 MPH (5.5-km/hr) reverse

TIRES:

Rear Drive Tires 18x10-8 4 ply with “Multitrac CS” Tread 18x10-8 4 ply with “Multitrac CS” Tread

Front Caster Tires 410/350 x 4 - 4.25 IS with “sawtooth” tread 410/350 x 4 - 4.25 IS with “sawtooth” tread

Tire Pressure 13 psi (90 kPa) rear, 35 psi (241 kPa) front 13 psi (90 kPa), rear 35 psi (241 kPa) front

ELECTRICAL

SYSTEM:

Battery Voltage 12 volt, negative ground 12 volt, negative ground

Battery Type BCI Group U1 BCI Group U1

DIMENSIONS:

Wheel Base 52.1 in. (132.3 cm) center of caster to

center of drive tires

52.1 in. (132.3 cm) center of caster to

center of drive tires

Overall Width 55 in. (139.7 cm) with deck deflector down

46.6 in. (118.4 cm) gate width with deck

deflector up

55 in. (139.7 cm) with deck deflector down

46.6 in. (118.4 cm) gate width with deck

deflector up

Overall Length 77.5 in. (196.9 cm) 77.5 in. (196.9 cm)

WEIGHT:

Net Weight 635 lbs. (approx.) 635 lbs. (approx.)

HEIGHT OF CUT:

Adjusts from 1.5” (3.8 cm) to

4.5” (11.4 cm) (7 positions)

Adjusts from 1.5” (3.8 cm) to

4.5” (11.4 cm) (7 positions)

SPECIFICATIONS

TimeCutter™ Z Service Manual 1 - 5

Specifications (cont’d)

Z17-52 Z18-52

ENGINE:

High Idle 3400 ± 100 RPM 3400 ± 100 RPM

Low Idle 1400 RPM 1400 RPM

Manufacturer Kohler Kawasaki

Horsepower (kW) 17 HP (12.7kW) @ 3600 RPM 18 HP (13.4kW) @ 3600 RPM

Fuel Unleaded Gasoline 87 octane min. Unleaded Gasoline 87 octane min.

FUEL SYSTEM:

Capacity 5 Gallon (18.9 L) 5 Gallon (18.9 L)

TRACTION SYSTEM:

Transaxles Twin Hydro-Gear IZT Hydrostatic

Transaxles

Twin Hydro-Gear IZT Hydrostatic

Transaxles

Transaxle Drive Belt drive with self-tensioning system Belt drive with self-tensioning system

Ground Speed Infinite, 0 to 6.5 MPH (10.5-km/hr) forward

0 to 3.4 MPH (5.5-km/hr) reverse

Infinite, 0 to 6.5 MPH (10.5-km/hr) forward

0 to 3.4 MPH (5.5-km/hr) reverse

TIRES:

Rear Drive Tires 18x10-10-10.5 4 ply with “Multitrac CS”

Tread

18x10-10-10.5 4 ply with “Multitrac CS”

Tread

Front Caster Tires 410/350 x 4 - 4.25 IS with “sawtooth” tread 410/350 x 4 - 4.25 IS with “sawtooth” tread

Tire Pressure 13 psi (90 kPa) rear, 35 psi (241 kPa) front 13 psi (90 kPa) rear, 35 psi (241 kPa) front

ELECTRICAL SYSTEM:

Battery Voltage 12 volt, negative ground 12 volt, negative ground

Battery Type BCI Group U1 BCI Group U1

DIMENSIONS:

Wheel Base 52.1 in. (132.3 cm) center of caster to

center of drive tires

52.1 in. (132.3 cm) center of caster to

center of drive tires

Overall Width 65 in. (165.1 cm) with deck deflector down

58 in. (147.3 cm) gate width with deck

deflector up

65 in. (165.1 cm) with deck deflector down

58 in. (147.3 cm) gate width with deck

deflector up

Overall Length 77.5 in. (196.9 cm) 77.5 in. (196.9 cm)

WEIGHT:

Net Weight 680 lbs. (approx.) 680 lbs. (approx.)

HEIGHT OF CUT:

Adjusts from 1.5” (3.8 cm) to 4.5” (11.4 cm)

(7 positions)

Adjusts from 1.5” (3.8 cm) to 4.5” (11.4 cm)

(7 positions)

A1-6 TimeCutter ZX Service Manual

ZX 17K-44 ZX 17-44

Engine: 17 hp Kohler® OHV, CV490S 17 hp Briggs & Stratton OHV, 31F777

High Idle 3400 + 100 RPM 3400 + 100 RPM

Low Idle 1400 RPM N/A

Horse Power 17 (12.7kW) @3600 RPM 17 (12.7kW) @3600 RPM

Cubic Centimeter’s (cc’s) 490 Dispacement 500 Dispacement

Fuel Unleaded Gasoline 87 octane min. Unleaded Gasoline 87 octane min.

Oil Capacity 2 qts. (1.9 L) 1.75 qt. (1.7 L)

Charge coil 12v - 15 amp 12v - 16 amp

Construction:

Front Frame Welded 1x2x.120” structural steel tube Welded 1x2x.120” structural steel tube

Rear Frame Welded 7 & 10 ga. High strength steel Welded 7 & 10 ga. High strength steel

Frame Assembly Front & rear frames bolted together. Front & rear frames bolted together.

Deck Right side discharge, 44 in. cut, three

blade mid-mounted rotary. Drawn 13

gauge steel with welded mounting

brackets and gauge wheel brackets.

Frame supported.

Right side discharge, 44 in. cut, three

blade mid-mounted rotary. Drawn 13

gauge steel with welded mounting

brackets and gauge wheel brackets.

Frame supported.

Fuel System: Single fuel tank fender type mounted on

the left side.

Single fuel tank fender type mounted on

the left side.

Capacity 5 Gallons (18.9 L)

Fuel tank shut off

In-line fuel ﬁlter

5 Gallons (18.9 L)

Fuel tank shut off

In-line fuel ﬁlter

Traction System:

Transaxles Twin Hydro-Gear IZT Hydrostatic

Transaxles

Twin Hydro-Gear IZT Hydrostatic

Transaxles

Transaxle Drive Belt Drive with self-tensioning system Belt Drive with self-tensioning system

Ground speed forward Inﬁnite, 0 to 6.5-MPH (10.5-km/hr) Inﬁnite, 0 to 6.5-MPH (10.5-km/hr)

Ground speed reverse 0 to 3.4-MPH (5.5-km/hr) 0 to 3.4-MPH (5.5-km/hr)

Transport rods Allows unit to be moved without engine

running.

Allows unit to be moved without engine

running.

Attachment Drive:

Clutch Electric Electric

Type Vertical Drive with Single Deep B-Groove

Pulley

Vertical Drive with Single Deep B-Groove

Pulley

Speciﬁcations cont.

SPECIFICATIONS

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