Toro TITAN Bedienungsanleitung

FormNo.3442-428RevA

TITAN®MaxServiceManual

Published:XX2020

8111LyndaleAvenueSouth

Bloomington,MN55420

OriginalInstructions(EN)

Contactusatwww.Toro.com.

AllRightsReserved

RevisionHistory

RevisionHistoryPage2TITAN®MaxServiceManual

3442-428RevA

Preface

ThisservicemanualwaswrittenexpresslyforToroservicetechnicians.TheT oroCompanyhasmade

everyefforttomaketheinformationinthismanualcompleteandcorrect.

Basicshopsafetyknowledgeandmechanical/electricalskillsareassumed.TheT ableofContentslists

thesystemsandtherelatedtopicscoveredinthismanual.

Wearehopefulthatyouwillndthismanualavaluableadditiontoyourserviceshop.Ifyouhaveany

questionsorcommentsregardingthismanual,pleasecontactusatthefollowingaddress:

TheToroCompany

RLC/SWSCustomerCareDepartment

8111LyndaleAvenueSouth

Bloomington,MN55420

TheT oroCompanyreservestherighttochangeproductspecicationsormakechangestothismanual

withoutnotice.

TITAN®MaxServiceManualPage3Preface

3442-428RevA

ServiceProcedureIcons

ThefollowingiconsappearthroughoutthisServiceManualtobringattentionto

specicimportantdetailsofaserviceprocedure.

CriticalProcess

Thisiconisusedtohighlight:

•Installingsafetyequipment(shields,guards,seatbelts,brakes,andR.O.P .S.

components)thatmayhavebeenremoved

•Dimensionsorsettingsthatmustbemaintainedforpropermachineoperation

•Aspecicfastenertighteningsequence

•Componentorientationthatmaynotbeobvious

CriticalTorque

Thisiconisusedtohighlightanassemblytorquerequirementthatisdifferent

thanwhatisrecommendedintheStandardT orqueT ables.

FluidSpecications

Thisiconisusedtohighlightuidspecicationsandcapacitiesthatareless

common,andmaynotappearonthemachineservicedecalorinthemachine

Operator’sManual.

Note:RefertotheservicedecalonthemachineandthemachineOperator’s

Manualforcommonlyuseduidspecicationsandcapacities.

PrefacePage4TITAN®MaxServiceManual

3442-428RevA

TableofContents

Preface................................................................................................................3

Chapter1:Safety............................................................................................1–1

SafetyInstructions.......................................................................................1–2

Chapter2:SpecicationsandMaintenance....................................................2–1

Specications...............................................................................................2–2

TorqueSpecications...................................................................................2–3

Chapter3:Troubleshooting.............................................................................3–1

GeneralTroubleshooting..............................................................................3–3

Chapter4:Engine...........................................................................................4–1

GeneralInformation.....................................................................................4–2

ServiceandRepairs.....................................................................................4–3

Chapter5:Chassis..........................................................................................5–1

GeneralInformation.....................................................................................5–2

ServiceandRepairs.....................................................................................5–3

Chapter6:MowerDeck...................................................................................6–1

GeneralInformation.....................................................................................6–2

ServiceandRepairs.....................................................................................6–3

Chapter7:HydrostaticDriveSystem...............................................................7–1

GeneralInformation.....................................................................................7–2

ServiceandRepairs.....................................................................................7–3

Chapter8:ElectricalSystem...........................................................................8–1

GeneralInformation.....................................................................................8–2

ServiceandRepairs.....................................................................................8–3

AppendixA......................................................................................................A–1

ElectricalDrawingAbbreviations...................................................................A–2

KohlerEngineElectricalSchematic..............................................................A–3

TITAN®MaxServiceManualPage5Preface

3442-428RevA

PrefacePage6TITAN®MaxServiceManual

3442-428RevA

Chapter1

Safety

TableofContents

SafetyInstructions................................................................................................................................1–2

ThinkSafetyFirst...............................................................................................................................1–2

TITAN®MaxServiceManualPage1–1Safety

3442-428RevA

SafetyInstructions

DANGER

Thissafetysymbolmeansdanger.Whenyouseethissymbol,

carefullyreadtheinstructionsthatfollow.Failuretoobeythe

instructionscouldcauseseriouspermanentinjury,disability,or

death.

WARNING

Thissafetysymbolmeanswarning.Whenyouseethissymbol,

carefullyreadtheinstructionsthatfollow.Failuretoobeythe

instructionscanresultinseriousinjury.

CAUTION

Thissafetysymbolmeanscaution.Whenyouseethissymbol,

carefullyreadtheinstructionsthatfollow.Failuretoobeythe

instructionscanresultinminortomoderateinjuryand/ordamage

topropertyorequipment.

ThinkSafetyFirst

Avoidunexpectedstartingofengine…

Alwaysturnofftheengine,removetheignitionkeyanddisconnectthesparkplug

wire(s)beforecleaning,adjusting,orrepair.

Avoidlacerationsandamputations…

Stayclearofallmovingpartswhenevertheengineisrunning.Treatallnormally

movingpartsasiftheyweremovingwhenevertheengineisrunningorhas

thepotentialtostart.

Avoidburns…

Donottouchtheengine,mufer,orothercomponents,whichmaybehotduring

operation,whiletheunitisrunningorshortlyafterithasbeenrunning.

Avoidresandexplosions…

Useextremecareinhandlingfuel.Itisammableanditsvaporsareexplosive.

Extinguishallcigarettes,cigars,pipes,andothersourcesofignition.Avoid

spillingfuelandneversmokewhileworkingwithanytypeoffuelorlubricant.

Wipeupanyspilledfueloroilimmediately.Neverremovethefuelcaporadd

fuelwhentheengineisrunning.Alwaysuseapproved,labeledcontainersfor

storingortransportingfuelandlubricants.Donotaddordrainfuelinanenclosed

space.Donotstorethemachineorfuelcontainerwherethereisanopename,

spark,orpilotlight,suchasonawaterheaterorotherappliance.

Avoidasphyxiation…

Donotoperateanengineinaconnedareawithoutproperventilation.

Avoidinjuryfrombatteries…

Safety:SafetyInstructionsPage1–2TITAN®MaxServiceManual

3442-428RevA

ThinkSafetyFirst(continued)

Batteryacidispoisonousandcancauseburns.Avoidcontactwithskin,eyes

andclothing.Batterygasescanexplode.Keepcigarettes,sparksandames

awayfromthebattery.

Avoidinjuryduetoinferiorparts…

Useonlyoriginalequipmentpartstoensurethatimportantsafetycriteriaaremet.

Avoidinjurytobystanders…

Alwayscleartheareaofbystandersbeforestartingortestingpowered

equipment.

Avoidinjuryduetoprojectiles…

Alwayscleartheareaofsticks,rocksoranyotherdebristhatcouldbepickedup

andthrownbythepoweredequipment.

Avoidmodications…

Neveralterormodifyanypartunlessitisafactoryapprovedprocedure.

Avoidunsafeoperation…

Alwaystestthesafetyinterlocksystemaftermakingadjustmentsorrepairson

themachine.RefertotheElectricalsectioninthismanualformoreinformation.

Avoidelectricalshock…

Nevertouchelectricalwiresorcomponentswhiletheengineisrunning.They

canbesourcesofshock.De-energizethesystemifyouarehavingtodorepairs.

Iftestingelectricalcomponentsensureyouareworkinginadryenvironment.

HydraulicSystem...

Releaseallpressureinthehydraulicsystembeforeperforminganyworkon

thesystem.Keepyourbodyandhandsawayfrompin-holeleaksornozzles

thatejecthydraulicuidunderhighpressure.Donotuseyourhandstosearch

forleaks.Hydraulicuidescapingunderpressurecanhavesufcientforceto

penetrateundertheskinandcauseseriousinjury.Seekmedicalattentionright

awayifhydraulicuidgetsintheskin.

PersonalProtectiveEquipment…

Tiebacklonghair,anddonotwearlooseclothingorjewelry.Useappropriate

personalprotectiveequipment(PPE)forprotectingyourselffrompotential

hazardsintheenvironmentinwhichyouwillwork.Eachprocessoutlinedinthis

manualmayneeddifferentPPEtoprotecttheserviceperson.Usetheproper

PPEforthetaskathand.

Tools…

Alltoolsshouldbeinproperworkingorder.Donotusetoolsthatarebrokenorin

disrepair.Usethepropertoolfortheproperapplication.

Lifts,Hoists,andJacks…

Alllifts,hoists,andjacksshouldbeusedinaccordancewiththemanufacturer

information.Inspectlifts,hoists,andjackspriortouse.Donotoverloadlifts,

hoists,andjacks.Donotworkunderasuspendedload.Ensurechockblocks

areusedonequipmentthatcanmove.Useliftsorjacksandjackstandsthat

areratedtosupportthetotalweightofthemachineandanyattachments.Do

notrelyonjackstosupportthemachine.Ifyouareunsureoftheoperationof

anylifts,hoists,andjacksdonotuse.

FireExtinguishers…

TITAN®MaxServiceManualPage1–3Safety:SafetyInstructions

3442-428RevA

ThinkSafetyFirst(continued)

Theproperclassofreextinguishershouldbeusedincaseofre.

ClassAextinguishersareforordinarycombustiblematerialssuchaspaper,

wood,cardboard,andmostplastics.Thenumericalratingonthesetypesof

extinguishersindicatestheamountofwateritholdsandtheamountofreitcan

extinguish.Geometricsymbol(greentriangle).

ClassBresinvolveammableorcombustibleliquidssuchasgasoline,

kerosene,greaseandoil.ThenumericalratingforclassBextinguishers

indicatestheapproximatenumberofsquarefeetofreitcanextinguish.

Geometricsymbol(redsquare).

ClassCresinvolveelectricalequipment,suchasappliances,wiring,circuit

breakersandoutlets.NeverusewatertoextinguishclassCres-theriskof

electricalshockisfartoogreat!ClassCextinguishersdonothaveanumerical

rating.TheCclassicationmeanstheextinguishingagentisnon-conductive.

Geometricsymbol(bluecircle).

ABCreextinguishersareadrychemicaltypeusedformultiplepurposes.See

aboveinformationfordescription.Ensurereextinguishersareserviceableand

replaceanythataredischargedoroutofinspectiondates

Safety:SafetyInstructionsPage1–4TITAN®MaxServiceManual

3442-428RevA

Andere Handbücher für TITAN

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Toro Rasenmäher Handbücher

Toro

Toro 74805 Bedienungsanleitung

Toro

Toro 22198 Bedienungsanleitung

Toro

Toro Z Master 8000 Series Bedienungsanleitung

Toro

Toro GrandStand 74553 Bedienungsanleitung

Toro

Toro TimeCutter 5000C Bedienungsanleitung

Toro

Toro 73580 Bedienungsanleitung

Toro

Toro TimeCutter SS 5000 Bedienungsanleitung

Toro

Toro 20067 Bedienungsanleitung

Toro

Toro Recycler 21050B Bedienungsanleitung

Toro

Toro Super Bagger Bedienungsanleitung

Toro

Toro 30360 Bedienungsanleitung

Toro

Toro Recycler 20793 Bedienungsanleitung

Toro

Toro Recycler 20016 Bedienungsanleitung

Toro

Toro Groundsmaster 360 Bedienungsanleitung

Toro

Toro 20493 Bedienungsanleitung

Toro

Toro 30071 Bedienungsanleitung

Toro

Toro TimeCutter MX 5025 Bedienungsanleitung

Toro

Toro Recycler 20372 Bedienungsanleitung

Toro

Toro ProCore 648 Bedienungsanleitung

Toro

Toro 74906 Bedienungsanleitung

Toro

Toro TURBO FORCE 39678 Bedienungsanleitung

Toro

Toro 03805 Bedienungsanleitung

Toro

Toro Groundsmaster 3500-D Bedienungsanleitung

Toro

Toro Z Master 75990 Bedienungsanleitung

Beliebte Rasenmäher Handbücher anderer Marken

RHINO

RHINO 1958 Bedienungsanleitung

Wolf Garten

Wolf Garten Compact plus 40 B Bedienungsanleitung

Cub Cadet

Cub Cadet LTX 1045 Bedienungsanleitung

Craftsman

Craftsman 917.378461 Bedienungsanleitung

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Bedienungsanleitung

Challenge

Challenge CH18V2 Betriebsanleitung

TALEN TOOLS

TALEN TOOLS AVR HGM30 Bedienungsanleitung

DEWEZE

DEWEZE ATM-725 Bedienungsanleitung

Weed Eater

Weed Eater 180083 Bedienungsanleitung

Husqvarna

Husqvarna Poulan Pro PP185A42 Bedienungsanleitung

Better Outdoor Products

Better Outdoor Products Quick Series Bedienungsanleitung

Cub Cadet

Cub Cadet 23HP Z-Force 60 Betriebsanleitung

MTD

MTD 795, 792, 791, 790 Bedienungsanleitung

Dennis

Dennis FT 610 Bedienungsanleitung

AIRFORCE

AIRFORCE F-15 Gen 3 Bedienungsanleitung

MTD

MTD 126-220-000 Bedienungsanleitung

Stihl

Stihl RMA 443 PV Bedienungsanleitung

Yard-Man

Yard-Man 3700-0 Bedienungsanleitung