Toro Z Master G3 Bedienungsanleitung

FormNo.3360-647RevC

ZMasterG3witha152cmTURBO

FORCE®SideDischargeMower

ModelNo.74925TE—SerialNo.290000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

ThissparkignitionsystemcomplieswithCanadian

ICES-002

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroRidingMowerSafety....................................5

SoundPressure.....................................................6

SoundPower........................................................6

Vibration..............................................................6

SlopeChart..........................................................7

SafetyandInstructionalDecals.............................8

ProductOverview......................................................13

Controls.............................................................14

Specications.....................................................15

Operation...................................................................15

AddingFuel.......................................................15

CheckingtheEngineOilLevel............................17

BreakingInaNewMachine................................17

UsingtheRolloverProtectionSystem

(ROPS)..........................................................17

ThinkSafetyFirst...............................................17

OperatingtheParkingBrake...............................18

OperatingtheMowerBladeControlSwitch

(PTO)............................................................19

OperatingtheThrottle.......................................19

OperatingtheChoke..........................................19

OperatingtheIgnitionSwitch.............................20

UsingtheFuelShut-OffValve............................20

StartingandStoppingtheEngine........................20

TheSafetyInterlockSystem................................22

DrivingForwardorBackward.............................22

StoppingtheMachine.........................................24

AdjustingtheHeightofCut................................24

AdjustingtheAnti-ScalpRollers.........................25

AdjustingtheFlowBafeCamLocks..................26

PositioningtheFlowBafe.................................26

PositioningtheSeat............................................27

UsingtheDriveWheelReleaseValves.................27

UsingtheSideDischarge....................................28

TransportingMachines.......................................28

LoadingMachines..............................................29

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

UsingtheZStand®............................................30

OperatingTips...................................................31

Maintenance...............................................................32

RecommendedMaintenanceSchedule(s)................32

Lubrication.............................................................33

GreasingandLubrication...................................33

WheretoGreasetheMower...............................33

LubricateCasterWheelHubs.............................34

EngineMaintenance...............................................35

ServicingtheAirCleaner....................................35

ServicingtheEngineOil.....................................36

ServicingtheSparkPlug.....................................39

CheckSparkArrester(ifequipped)......................40

FuelSystemMaintenance.......................................40

ReplacingtheFuelFilter.....................................40

ServicingtheFuelTank......................................41

ElectricalSystemMaintenance................................41

ServicingtheBattery...........................................41

ServicingtheFuses.............................................43

DriveSystemMaintenance.....................................44

CheckingtheSeatBelt........................................44

CheckingtheRolloverProtectionSystem

(ROPS)Knobs...............................................44

AdjustingtheTracking........................................44

CheckingtheTirePressure.................................45

CheckingtheWheelHubSlottedNut..................45

AdjustingtheCasterPivotBearing......................45

UsingtheClutchShim........................................46

CoolingSystemMaintenance..................................48

CleaningtheEngineScreenandEngineOil

Cooler............................................................48

CleaningtheEngineCoolingFinsand

Shrouds..........................................................48

CheckandCleantheHydraulicUnit

Shrouds..........................................................48

BrakeMaintenance.................................................49

AdjustingtheParkingBrake................................49

BeltMaintenance....................................................50

InspectingtheBelts............................................50

ReplacingtheMowerBelt...................................50

ReplacingtheHydraulicPumpDrive

Belt................................................................51

ControlsSystemMaintenance.................................52

AdjustingtheControlHandlePosition................52

AdjustingtheMotionControlLinkage................53

AdjustingtheMotionControlDamper...............54

AdjustingtheMotionControlNeutralLock

Pivot..............................................................54

HydraulicSystemMaintenance...............................55

ServicingtheHydraulicSystem...........................55

MowerDeckMaintenance......................................57

LevelingtheMowerDeck...................................57

ServicingtheCuttingBlades...............................59

RemovingtheMowerDeck................................61

ReplacingtheGrassDeector.............................62

Cleaning.................................................................63

CleaningUndertheMower.................................63

WasteDisposal...................................................63

Storage.......................................................................64

CleaningandStorage..........................................64

Troubleshooting.........................................................65

Schematics.................................................................67

Safety

ThismachinemeetsorexceedsEuropeanStandardsin

effectatthetimeofproduction.However,improper

useormaintenancebytheoperatororownercan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafetyalertsymbol,whichmeans

CAUTION,WARNING,orDANGER-"personal

safetyinstruction."Failuretocomplywiththe

instructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard

EN836:1997.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Training

•Readtheinstructionscarefully.Befamiliarwiththe

controlsandtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethelawnmower.Localregulations

canrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets

arenearby.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtootherpeopleor

theirproperty.

•Donotcarrypassengers.

•Alldriversshouldseekandobtainprofessional

andpracticalinstruction.Suchinstructionshould

emphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe

controllevers.Themainreasonsforlossof

controlare:

◊insufcientwheelgrip,especiallyonwet

grass;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

Preparation

•Whilemowing,alwayswearsubstantialfootwearand

longtrousers.Donotoperatetheequipmentwhen

barefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment

istobeusedandremoveallobjectswhichmaybe

thrownbythemachine.

•Warning–Fuelishighlyammable.

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile

theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultysilencers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

blades,bladeboltsandcutterassemblyarenotworn

ordamaged.Replacewornordamagedbladesand

boltsinsetstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingone

bladecancauseotherbladestorotate.

Operation

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebeforechanging

directions.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall

bladeattachmentclutchesandshiftintoneutral.

•Donotuseonslopesgreaterthan15degrees.

•Rememberthereisnosuchthingasasafeslope.

Travelongrassslopesrequiresparticularcare.To

guardagainstoverturning:

–-donotstoporstartsuddenlywhenonaslope;

–-useslowspeedsonslopesandduringtight

turns;

–-stayalertforhumpsandhollowsandother

hiddenhazards;

•Usecarewhenpullingloadsorusingheavy

equipment.

–-Useonlyapproveddrawbarhitchpoints.

–-Limitloadstothoseyoucansafelycontrol.

–-Donotturnsharply.Usecarewhenreversing.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischarge

ofmaterialtowardbystandersnorallowanyonenear

themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguardsor

withoutsafetyprotectivedevicesinplace.

•Donotchangetheenginegovernorsettingsor

overspeedtheengine.Operatingtheengineat

excessivespeedcanincreasethehazardofpersonal

injury.

•Beforeleavingtheoperator’sposition:

–disengagethepowertake-offandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,

anddisconnectthesparkplugwire(s)orremovethe

ignitionkey

–beforeclearingblockagesoruncloggingchute;

–beforechecking,cleaningorworkingonthe

lawnmower;

–afterstrikingaforeignobject.Inspectthe

lawnmowerfordamageandmakerepairsbefore

restartingandoperatingtheequipment;ifthe

machinestartstovibrateabnormally(check

immediately).

•Disengagedrivetoattachmentswhentransporting

ornotinuse.

•Stoptheengineanddisengagedrivetoattachment

–beforerefuelling;

–beforeremovingthegrasscatcher;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s

position.

•Reducethethrottlesettingduringenginerun-out

and,iftheengineisprovidedwithashut-offvalve,

turnthefueloffattheconclusionofmowing.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank

insideabuildingwherefumescanreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandfuelstorageareafreeof

grass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,thisshouldbe

doneoutdoors.

•Onmulti-bladedmachines,takecareasrotatingone

bladecancauseotherbladestorotate.

•Whenmachineistobeparked,storedorleft

unattended,lowerthecuttingmeansunlessapositive

mechanicallockisused.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecicto

Toroproductsorothersafetyinformationthatyoumust

knowthatisnotincludedintheCENstandard.

•Engineexhaustcontainscarbonmonoxide,whichis

anodorless,deadlypoisonthatcankillyou.Donot

runengineindoorsorinanenclosedarea.

•Keephands,feet,hairandlooseclothingawayfrom

attachmentdischargearea,undersideofmowerand

anymovingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhich

maybehotfromoperation.Allowtocoolbefore

attemptingtomaintain,adjust,orservice.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyesandclothing.Protectyour

face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks

andamesawayfrombattery.

•UseonlygenuineTororeplacementpartstoensure

thatoriginalstandardsaremaintained.

•UseonlyToro-approvedattachments.Warrantymay

bevoidedifusedwithunapprovedattachments.

SlopeOperation

•Donotmowslopesgreaterthan15degrees.

•Donotmowneardrop-offs,ditches,steepbanks

orwater.Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,death

ordrowning.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcausesliding

andlossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmer

neardrop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs,

etc.fromthemowingarea.Tallgrasscanhide

obstacles.

•Watchforditches,holes,rocks,dips,andrisesthat

changetheoperatingangle,asroughterraincould

overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecause

themowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing

downhill.Weighttransfertothefrontwheelsmay

causedrivewheelstoslipandcauselossofbraking

andsteering.

•Alwaysavoidsuddenstartingorstoppingona

slope.Iftireslosetraction,disengagethebladesand

proceedslowlyofftheslope.

•Followthemanufacturer’srecommendationsfor

wheelweightsorcounterweightstoimprovestability.

•Useextremecarewithgrasscatchersorother

attachments.Thesecanchangethestabilityofthe

machineandcauselossofcontrol.

SoundPressure

Thisunithasamaximumsoundpressurelevelatthe

operator’searof92dBA,basedonmeasurementsof

identicalmachinesperEN11094andEN836.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof105

dBA,basedonmeasurementsofidenticalmachinesper

EN11094.

Vibration

Thisunitdoesnotexceedahand/armvibrationlevelof

3.2m/s2,basedonmeasurementsofidenticalmachines

perEN1033.Thisunitdoesnotexceedawholebody

vibrationlevelof0.8m/s2,basedonmeasurementsof

identicalmachinesperEN1032.

SlopeChart

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

58-6520

1.Grease

93-7818

1.Warning—readtheOperator’sManualforinstructionson

torquingthebladebolt/nutto115-149N•m(85-110ft-lb).

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

99-8939

1.ReadtheOperator’s

Manual.

3.Removetheignitionkey

andreadtheinstructions

beforeservicingor

performingmaintenance.

2.Heightofcut

106–2655

1.Warning-donottouchorapproachmovingbelts;remove

theignitionkeyandreadtheinstructionsbeforeservicing

orperformingmaintenance.

106-5517

1.Warning—donottouchthehotsurface.

107-3069

1.Warning—thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarintheraisedandlockedpositionandweartheseat

belt.Lowertherollbaronlywhenabsolutelynecessary;do

notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator’sManual;driveslowlyandcarefully.

107-3969

1.Warning—readtheOperator’sManual.

2.Crushinghazard,mower—engagetheparkingbrake,stop

theengine,andremovetheignitionkeybeforeworking

underthemower.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator’s

Manual.

10.Containslead;donot

discard.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

110-2067

110-2068

1.ReadtheOperator’sManual.

112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin

place.

114–4465

1.Hydraulicuidservice

interval—50hours

4.ReadtheOperator’s

Manualbeforeservicingor

performingmaintenance

2.Tirepressureservice

interval—50hours

5.Lubricateservice

interval—50hours

3.Lubricateservice

interval—500hours

114-4466

1.Main,25A3.Charge,25A

2.PTO,10A4.Auxiliary,15A

114–4467

1.Parkingbrake—engaged2.Parking

brake—disengaged

114–4469

1.Storedenergyhazard—lowerthemowerdeckandlock

theheight-of-cutpositionat76mmbeforeservicingor

performingmaintenance.

114–4499

1.Wheellugnuts3.Readtheinstructions

beforeservicingor

performingmaintenance;

checktorqueaftertherst

100hoursofoperation

andthenevery500hours.

2.Wheelhubslottednut

114-9834

1.PowerT ake-off(PTO)4.Continuousvariable

setting

2.Choke5.Slow

3.Fast

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