Toro Z580-D Z Master 74266 Bedienungsanleitung

FormNo.3364-184RevB

Z580-DZMaster®

witha132cmor152cmTURBOFORCE®

SideDischargeMower

ModelNo.74264TE—SerialNo.310000001andUp

ModelNo.74265TE—SerialNo.310000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedto

beusedbyresidentialhomeownersorprofessional,

hiredoperators.Itisdesignedprimarilyforcutting

grassonwell-maintainedlawnsonresidential

orcommercialproperties.Itisnotdesignedfor

cuttingbrushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroRidingMowerSafety....................................5

SoundPressure.....................................................6

SoundPower........................................................6

VibrationLevel....................................................6

SlopeIndicator.....................................................7

SafetyandInstructionalDecals.............................8

ProductOverview......................................................15

Controls.............................................................15

Operation...................................................................16

AddingFuel.......................................................16

BiodieselReady..................................................17

FillingtheFuelTank...........................................17

CheckingtheEngineOilLevel............................17

SwitchingtheFuelTanks....................................17

UsingtheRolloverProtectionSystem

(ROPS)..........................................................18

ThinkSafetyFirst...............................................19

OperatingtheParkingBrake...............................20

StartingandStoppingtheEngine........................20

OperatingthePowerTakeOff(PTO).................22

TheSafetyInterlockSystem................................22

DrivingForwardorBackward.............................23

StoppingtheMachine.........................................24

AdjustingtheHeight-of-Cut...............................24

AdjustingtheAnti-ScalpRollers.........................24

AdjustingtheFlowBafe...................................25

PositioningtheFlowBafe.................................26

UsingtheLiftAssistLever..................................26

PositioningtheSeat............................................27

UnlatchingtheSeat.............................................27

PushingtheMachinebyHand.............................27

UsingtheSideDischarge....................................28

OperatingwiththeOverheatSensor...................28

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

TransportingMachines.......................................28

LoadingMachines..............................................29

UsingtheZStand®............................................29

OperatingTips...................................................31

Maintenance...............................................................32

RecommendedMaintenanceSchedule(s)................32

Lubrication.............................................................33

GreasingandLubrication...................................33

GreasingtheMowerDeckandBelt

Idlers..............................................................33

EngineMaintenance...............................................35

ServicingtheAirCleaner....................................35

ServicingtheEngineOil.....................................36

FuelSystemMaintenance.......................................39

ServicingtheFuelFilter......................................39

ServicingtheFuelTank......................................40

ElectricalSystemMaintenance................................41

ServicingtheBattery...........................................41

ServicingtheFuses.............................................42

DriveSystemMaintenance.....................................43

AdjustingtheTracking........................................43

CheckingtheTirePressure.................................44

CheckingtheWheelHubSlottedNut..................44

AdjustingtheCasterPivotBearing......................45

ServicingtheGearBox.......................................45

AdjustingtheElectricClutch..............................45

CoolingSystemMaintenance..................................47

ServicingtheCoolingSystem..............................47

BrakeMaintenance.................................................48

AdjustingtheParkingBrake................................48

BeltMaintenance....................................................49

InspectingtheBelts............................................49

ReplacingtheMowerBelt...................................49

ReplacingthePTODriveBelt.............................49

ReplacingthePumpDriveBelt...........................50

ReplacingandTensioningtheAlternator

Belt................................................................51

ControlsSystemMaintenance.................................52

AdjustingtheControlHandleNeutral

Position..........................................................52

HydraulicSystemMaintenance...............................53

ServicingtheHydraulicSystem...........................53

SettingtheHydraulicPumpNeutral

Position..........................................................55

MowerDeckMaintenance......................................57

LevelingtheMoweratThreePositions................57

ServicingtheCuttingBlades...............................58

ReplacingtheGrassDeector.............................60

Cleaning.................................................................61

CleaningUndertheMower.................................61

WasteDisposal...................................................61

Storage.......................................................................62

CleaningandStorage..........................................62

Troubleshooting.........................................................63

Schematics.................................................................65

Safety

ThismachinemeetsorexceedsEuropeanStandardsin

effectatthetimeofproduction.However,improper

useormaintenancebytheoperatororownercan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafetyalertsymbol,whichmeans

CAUTION,WARNING,orDANGER-"personalsafety

instruction."Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard

EN836:1997.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Training

•Readtheinstructionscarefully.Befamiliarwiththe

controlsandtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethelawnmower.Localregulations

canrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets

arenearby.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtootherpeopleor

theirproperty.

•Donotcarrypassengers.

•Alldriversshouldseekandobtainprofessional

andpracticalinstruction.Suchinstructionshould

emphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe

controllevers.Themainreasonsforlossof

controlare:

◊insufcientwheelgrip,especiallyonwet

grass;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

Preparation

•Whilemowing,alwayswearsubstantialfootwearand

longtrousers.Donotoperatetheequipmentwhen

barefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment

istobeusedandremoveallobjectswhichmaybe

thrownbythemachine.

•Warning–Fuelishighlyammable.

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile

theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultysilencers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

blades,bladeboltsandcutterassemblyarenotworn

ordamaged.Replacewornordamagedbladesand

boltsinsetstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingone

bladecancauseotherbladestorotate.

Operation

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebeforechanging

directions.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall

bladeattachmentclutchesandshiftintoneutral.

•Donotuseonslopesgreaterthan15degrees.

•Rememberthereisnosuchthingasasafeslope.

Travelongrassslopesrequiresparticularcare.To

guardagainstoverturning:

–-donotstoporstartsuddenlywhenonaslope;

–-useslowspeedsonslopesandduringtight

turns;

–-stayalertforhumpsandhollowsandother

hiddenhazards;

•Usecarewhenpullingloadsorusingheavy

equipment.

–-Useonlyapproveddrawbarhitchpoints.

–-Limitloadstothoseyoucansafelycontrol.

–-Donotturnsharply.Usecarewhenreversing.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischarge

ofmaterialtowardbystandersnorallowanyonenear

themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguardsor

withoutsafetyprotectivedevicesinplace.

•Donotchangetheenginegovernorsettingsor

overspeedtheengine.Operatingtheengineat

excessivespeedcanincreasethehazardofpersonal

injury.

•Beforeleavingtheoperator’sposition:

–disengagethepowertake-offandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,

anddisconnectthesparkplugwire(s)orremovethe

ignitionkey

–beforeclearingblockagesoruncloggingchute;

–beforechecking,cleaningorworkingonthe

lawnmower;

–afterstrikingaforeignobject.Inspectthe

lawnmowerfordamageandmakerepairsbefore

restartingandoperatingtheequipment;ifthe

machinestartstovibrateabnormally(check

immediately).

•Disengagedrivetoattachmentswhentransporting

ornotinuse.

•Stoptheengineanddisengagedrivetoattachment

–beforerefuelling;

–beforeremovingthegrasscatcher;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s

position.

•Reducethethrottlesettingduringenginerun-out

and,iftheengineisprovidedwithashut-offvalve,

turnthefueloffattheconclusionofmowing.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank

insideabuildingwherefumescanreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandfuelstorageareafreeof

grass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,thisshouldbe

doneoutdoors.

•Onmulti-bladedmachines,takecareasrotatingone

bladecancauseotherbladestorotate.

•Whenmachineistobeparked,storedorleft

unattended,lowerthecuttingmeansunlessapositive

mechanicallockisused.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecicto

Toroproductsorothersafetyinformationthatyoumust

knowthatisnotincludedintheCENstandard.

•Engineexhaustcontainscarbonmonoxide,whichis

anodorless,deadlypoisonthatcankillyou.Donot

runengineindoorsorinanenclosedarea.

•Keephands,feet,hairandlooseclothingawayfrom

attachmentdischargearea,undersideofmowerand

anymovingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhich

maybehotfromoperation.Allowtocoolbefore

attemptingtomaintain,adjust,orservice.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyesandclothing.Protectyour

face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks

andamesawayfrombattery.

•UseonlygenuineTororeplacementpartstoensure

thatoriginalstandardsaremaintained.

•UseonlyToro-approvedattachments.Warrantymay

bevoidedifusedwithunapprovedattachments.

SlopeOperation

•Donotmowslopesgreaterthan15degrees.

•Donotmowneardrop-offs,ditches,steepbanks

orwater.Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,death

ordrowning.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcausesliding

andlossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmer

neardrop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs,

etc.fromthemowingarea.Tallgrasscanhide

obstacles.

•Watchforditches,holes,rocks,dips,andrisesthat

changetheoperatingangle,asroughterraincould

overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecause

themowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing

downhill.Weighttransfertothefrontwheelsmay

causedrivewheelstoslipandcauselossofbraking

andsteering.

•Alwaysavoidsuddenstartingorstoppingona

slope.Iftireslosetraction,disengagethebladesand

proceedslowlyofftheslope.

•Followthemanufacturer’srecommendationsfor

wheelweightsorcounterweightstoimprovestability.

•Useextremecarewithgrasscatchersorother

attachments.Thesecanchangethestabilityofthe

machineandcauselossofcontrol.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’s

earof92dBA,whichincludesanUncertaintyValue(K)

of1dBA.

Thesoundpressurelevelwasdeterminedaccordingto

theproceduresoutlinedinEN836.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof105

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=2.7m/s2

Measuredvibrationlevelforlefthand=3.3m/s2

UncertaintyValue(K)=1.7m/s2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinEN836.

WholeBody

Measuredvibrationlevel=0.75m/s2

UncertaintyValue(K)=0.38m/s2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinEN836.

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

58-6520

1.Grease

93-7010

1.Thrownobjecthazard—

2.Thrownobjecthazard,mower—keepthedeectorinplace.

3.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts.

93-7818

1.Warning—readtheOperator’sManualforinstructionson

torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

93-8069

1.Hotsurface/burnhazard—stayasafedistancefromthe

hotsurface.

98-1977

1.Entanglementhazard,belt—stayawayfrommovingparts.

98-4387

1.Warning—wearhearingprotection.

99-8939

1.ReadtheOperator’s

Manual.

3.Removetheignitionkey

andreadtheinstructions

beforeservicingor

performingmaintenance.

2.Heightofcut

104-2449

107-1866

1.Slidingandlossofcontrolhazardandtippinghazard,

drop-offs—donotoperatethemachineneardrop-offs,

slopesgreaterthan15degrees,orwater;keepasafe

distancefromdrop-offs;donotturnsharplywhiletraveling

fast,instead,slowdownandturngradually;iftherollbar

israised,weartheseatbelt;iftherollbarislowered,do

notweartheseatbelt.

107-2114

107-2131

1.Hydraulicoillevel2.Warning—donottouch

thehotsurface.

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarintheraisedandlockedpositionandweartheseat

belt.Lowertherollbaronlywhenabsolutelynecessary;do

notwearthetheseatbeltwhentherollbarisdown.

3.ReadtheOperator’sManual;driveslowlyandcarefully.

107-3961

1.Heightofcutinmillimeters

107-3962

1.Heightofcutinmillimeters

107-3968

1.Disengage3.Parkingbrake

2.Engage

107-3969

1.Warning—readtheOperator’sManual.

2.Crushinghazard,mower—engagetheparkingbrake,stop

theengine,andremovetheignitionkeybeforeworking

underthemower.

107-7719

1.Cutting/dismembermenthazard,fanandentanglement

hazard,belt—stayawayfrommovingparts.

2.Beforestartingtheengine,cleangrassanddebrisfromthe

mowerbeltandpulleys,inserttheignitionkey,andstart

theengine.

108-5955

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