Toro Z593-D Z Master 74264 Bedienungsanleitung

Count on it.

Form No. 3353-652 Rev D

Z593-D Z Master ®with 52in

or 60in TURBO FORCE ®Side

Discharge Mower

Model No. 74264--Serial No. 250000001 and Up

Model No. 74265--Serial No. 250000001 and Up

093

CALIFORNIA

Proposition 65 Warning

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects, or

other reproductive harm.

Important: This engine is not equipped

with a spark arrester muffler. It is a

violation of California Public Resource Code

Section 4442 to use or operate the engine

on any forest-covered, brush-covered, or

grass-covered land. Other states or federal

areas may have similar laws.

Figure 1

1. Model and serial number location

G000935

This spark ignition system complies with Canadian

ICES-002

The enclosed Engine Owner's Manual is

supplied for information regarding the US

Environmental Protection Agency (EPA) and

the California Emission Control Regulation of

emission systems, maintenance, and warranty.

Replacements may be ordered through the

engine manufacturer.

Model No.

Serial No.

This manual identifies potential hazards and has

safety messages identified by the safety alert

symbol (Figure 2), which signals a hazard that may

cause serious injury or death if you do not follow

the recommended precautions.

Introduction &

Figure 2

Read this information carefully to learn how to

operate and maintain your product properly and

to avoid injury and product damage. You are

responsible for operating the product properly

and safel>

You may contact Toro directly at xw,w,vToro.com

for product and accessory information, help

finding a dealer, or to register your product.

Whenever you need service, genuine Toro parts,

or additional information, contact an Authorized

Service Dealer or Toro Customer Service and have

the model and serial numbers of your product

read> Figure 1 identifies the location of the model

and serial numbers on the product. Write the

numbers in the space provided.

1. Safety alert symbol

This manual uses 2 other words to highlight

information. Important calls attention to special

mechanical information and Note emphasizes

general information worthy of special attention.

Contents

Introduction ....................................................... 2

Safety .................................................................. 4

Safe Operating Practices ...................... 4

Slope Chart ......................................... 7

Safety and Instructional Decals ............ 8

Product Overview. ............................................ 14

Controls ........................................... 14

Operation .......................................................... 15

Adding Fuel ...................................... 15

Checking the Engine Oil Level ........... 16

8111 Lyndale Avenue South

Bloomington, MN 55420

Printed in the USA.

Switching the Fuel Tanks ................... 16

Using the Rollover Protection

System (ROPS) .................. 16

Think Safety First .............................. 18

Operating the Parking Brake .............. 18

Starting and Stopping the

Engine .............................. 19

Operating the Power Take Off

<TO) ............................... 21

The Safety Interlock System ............... 21

Driving Forward or Backward ............ 22

Stopping the Machine ........................ 22

Adjusting the Height-of-Cut .............. 23

Adjusting the Anti-Scalp

Rollers ............................... 23

Adjusting the Flow Baffle ................... 24

Positioning the Flow Baffle ................ 24

Positioning the Seat ........................... 25

Unlatching the Seat ............................ 26

Pushing the Machine by Hand ............ 26

Using the Side Discharge ................... 26

Transporting Machines ...................... 27

Loading Machines ............................. 27

Operating Tips .................................. 28

Maintenance ...................................................... 30

Recommended Maintenance

Schedule(s) ............................... 30

Lubrication ................................................ 31

Greasing and Lubrication ................... 31

Greasing the Mower Deck and Belt

Idlers ................................. 32

Engine Maintenance .................................. 32

Servicing the Air Cleaner ................... 32

Servicing the Engine Oil .................... 33

Fuel System Maintenance .......................... 36

Servicing the Fuel Filters .................... 36

Servicing the Fuel Tank ...................... 37

Electrical System Maintenance ................... 37

Servicing the Battery .......................... 37

Servicing the Fuses ............................ 39

Drive System Maintenance ......................... 40

Adjusting the Trac -tdng ....................... 40

Checking the Tire Pressure ................. 41

Chec "tdng the Wheel Hub Slotted

Nut ................................... 41

Adjusting the Caster Pivot

Bearing .............................. 42

Servicing the Gear Box ...................... 42

Cooling System Maintenance ..................... 43

Servicing the Cooling System ............. 43

Brake Maintenance .................................... 44

Adiusting the Parking Brake ............... 44

Belt Maintenance ....................................... 44

Inspecting the Belts ........................... 44

Replacing the Mower Belt .................. 44

Replacing the PTO Drive Belt ............ 45

Replacing the Pump Drive

Belt ................................... 46

Replacing and Tensioning the

Alternator Belt ................... 46

Controls System Maintenance .................... 48

Adjusting the Control Handle

Neutral Position ................ 48

Hydraulic System Maintenance .................. 49

Servicing the Hydraulic

System ............................... 49

Setting the Hydraulic Pump

Neutral Position ................ 51

Mower Deck Maintenance ......................... 53

Leveling the Mower at Three

Positions ........................... 53

Servicing the Cutting Blades ............... 55

Replacing the Grass Deflector ............ 58

Cleaning .................................................... 58

Cleaning Under the Mower ................ 58

Waste Disposal .................................. 58

Storage .............................................................. 59

Cleaning and Storage ......................... 59

Troubleshooting ................................................ 60

Schematics ........................................................ 63

Safety

Improper use or maintenance by the operator or

owner can result in injur 7To reduce the potential

for injur B comply with these safeDTinstructions

and always pay attention to the safety alert symbol,

which means CAUTION, WARNING, or

DANGER-"personal safety instruction." Failure

to comply with the instruction may result in

personal injury or death.

This product is capable of amputating hands and

feet and throwing objects. Always follow all safety

instructions to avoid serious injury or death.

This product is designed for cutting and recycling

grass or, when equipped with a grass bagger, for

catching cut grass. A W use for purposes other

than these could prove dangerous to user and

bystanders.

Safe Operating Practices

The following instructions are from ANSI

standard B71.4-2004.

Training

• Read the Operator's Manual and other training

material. If the operator(s) or mechanic(s) can

not read English it is the owner's responsibility

to explain this material to them.

• Become familiar with the safe operation of the

equipment, operator controls, and safety signs.

• All operators and mechanics should be trained.

The owner is responsible for training the users.

• Never let children or untrained people operate

or service the equipment. Local regulations

may restrict the age of the operator.

• The owner/user can prevent and is responsible

for accidents or injuries occurring to himself

or herself, other people or property.

Preparation

• Evaluate the terrain to determine what

accessories and attachments are needed to

properly and safely perform the job. Only use

accessories and attachments approved by the

manufacturer.

• Wear appropriate clothing including hard hat,

safety glasses and hearing protection. Long

hair, loose clothing or jewelry may get tangled

in moving parts.

Inspect the area where the equipment is to be

used and remove all objects such as rocks, toys

and wire which can be thrown by the machine.

Use extra care when handling diesel and other

fuels. They are flammable and vapors are

explosNe.

- Use only an approved container

- Never refuel or drain the machine indoors.

- Never remove gas cap or add fuel with

engine running. Allow engine to cool

before refueling. Do not smoke.

Check that operator's presence controls,

safety switches and shields are attached and

functioning properly. Do not operate unless

they are functioning properly.

Operation

•Never run an engine in an enclosed area.

• Only operate in good light, keeping away from

holes and hidden hazards.

Be sure all drives are in neutral and paring

brake is engaged before starting engine. Start

the engine only from the operator's position.

Use seat belts.

Never raise mower with the blades running.

Never operate without the PTO shield, or

other guards securely in place. Be sure all

interlocks are attached, adjusted properly and

functioning properly.

Never operate with the discharge deflector

raised, removed or altered, unless using a grass

catcher.

Do not change the engine governor setting or

overspeed the engine.

Stop on level ground, lower implements,

disengage drives, engage paring brake, shut

off engine before leaving the operator's

position for any reason including emptying the

catchers or unclogging the chute.

Stop equipment and inspect blades after

stri_ng objects or if an abnormal vibration

occurs. Make necessary repairs before

resuming operations.

Keep hands and feet away from the cutting

units.

• Never carry passengers and keep pets and

bystanders away.

• Be alert, slow down and use caution when

maMng turns. Look behind and to the side

before changing directions.

• Slow down and use caution when crossing

roads and sidewalks. Stop blades if not

movdng.

• Be aware of the mower discharge direction and

do not point it at anyone.

• Do not operate the mower under the influence

of alcohol or drugs.

• Use extreme care when loading or unloading

the machine into a trailer or truck.

Use care when approaching blind corners,

shrubs, trees, or other objects that may obscure

vision.

Slope Operation

• Do not mow slopes greater than 15 degrees.

• Do not mow near drop-offs, ditches, steep

banks or water. Wheels dropping over edges

can cause rollovers, which may result in serious

injur 5 death or drowning.

• Do not mow slopes when grass is wet. Slippery

conditions reduce traction and could cause

sliding and loss of control.

• Do not make sudden turns or rapid speed

changes.

• Use a walk behind mower and/or a hand

trimmer near drop-offs, ditches, steep banks

or water.

• Reduce speed and use extreme caution on

slopes.

• Remove or mark obstacles such as rocks, tree

limbs, etc. from the movdng area. %11 grass

can hide obstacles.

• \Vatch for ditches, holes, rocks, dips, and rises

that change the operating angle, as rough

terrain could overturn the machine.

Avoid sudden starts when mowing uphill

because the mower may tip backwards.

Be aware that loss of traction may occur going

downhill. Weight transfer to the front wheels

may cause drive wheels to slip and cause loss

of bra_ng and steering.

• Always avoid sudden starting or stopping on

a slope. If tires lose traction, disengage the

blades and proceed slovdy off the slope.

•Follow the manufacturer's recommendations

for wheel weights or counterweights to

improve stabilit 7

• Use extreme care with grass catchers or other

attachments. These can change the stabiliD- of

the machine and cause loss of control.

Using the Rollover Protection System

(ROPS)

• Keep the roll bar in the raised and locked

position and use the seat belt when operating

the machine.

• Be certain that the seat belt can be released

quickly in the extent of an emergenc>

• Be aware there is no rollover protection when

the ro11bar is down.

• Check the area to be mowed and never fold

the ROPS in areas where there are slopes, drop

offs or water.

• Lower the rollbar only when absolutely

necessar> Do not wear the seat belt with the

roll bar folded down.

Check carefully for overhead clearances (i.e.

branches, doorways, electrical wires) before

driving under any objects and do not contact

them.

Maintenance and storage

• Disengage drives, lower implement, set

paring brake, stop engine and remove key

or disconnect spark plug wire. \Vait for all

movement to stop before adjusting, cleaning

or repairing.

• Clean grass and debris from cutting units,

drives, mufflers, and engine to help prevent

fires. Clean up oil or fuel spillage.

•Let engine cool before storing and do not store

near flame.

• Shut off fuel while storing or transporting. Do

not store fuel near flames or drain indoors.

• Park machine on level ground. Never allow

untrained personnel to service machine.

• Use jack stands to support components when

required.

Carefully release pressure from components

with stored energ}_

Disconnect battery or remove spark plug wire

before making any repairs. Disconnect the

negative terminal first and the positive last.

Reconnect positive first and negative last.

Use care when checking blades. Wrap the

blade(s) or wear gloves, and use caution when

servicing them. Only replace blades. Never

straighten or weld them.

Keep hands and feet away from moving parts.

If possible, do not make adjustments with the

engine running.

Charge batteries in an open well ventilated

area, away from spark and flames. Unplug

charger before connecting or disconnecting

from batter 7 Wear protective clothing and use

insulated tools.

Keep all parts in good working condition and

all hardware tightened. Replace all worn or

damaged decals.

Use only Toro approved attachments.

Warranty may be voided if used with

unapproved attachments.

Fold along appropriate line

edge.

sLOPE

TillS IS A 5+SLOPE

Safety and Instructional

Decals

Safety decals and instructions are easily visible to the operator and are located near any

area of potential danger. Replace any decal that is damaged or lost.

1-523552

_i_ CAUTION

ROTATING BLADES!

STOP ENGINE BEFORE

REACHING UNDERNEATH.

1-11143.-_3

1-643253

54-9220

KEEPHANDSandFEETAWAY

43-8480

1. Crease

I!1

58-6520

66-1340

65-2690

68-8340

103-1636

98-4387

1. Warning--wear hearing protection.

98-5954

106-7492

105-7798

107-1613

106-9989

107-1622

107-1857

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