Toro 131-3301 Service-Handbuch

FormNo.3389-123RevC

MultiPro®WMTurfSprayerFinishingKit

AutomaticWorkman®UtilityVehicle

ModelNo.131-3301

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

Hydraulicmotor1

Shaftguard1

Motorbracket1

Flange-headbolt(1/2x1-1/2inches)2

Flangenut(1/2inch)2

Anti-rotationbracket1

Flange-headbolt(5/16x3inches)1

Flatwasher1

Compressionspring2

Flangelocknut(5/16inch)1

Straighthydraulictting(7/8inch)2

Hydraulichose(1/2x17inches)2

Malecoupler2

Preparethehydraulicmotor.

Shaftcoupler1

Woodruffkey1

Square-headscrew4

Flange-headbolt(3/8x1inch)2

Flangenut(3/8inch)2

Installthehydraulicmotortothe

hydraulicpump.

4Nopartsrequired–Installthehydraulichosesfromthe

motortothehigh-owsystem.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3389-123*C

ProcedureDescriptionQty.Use

Malequick-connectcoupler1

Femalequick-connectcoupler1

Hydraulichose(3/8x61inches)1

Hydraulichose(3/8x79inches)1

Cabletie2

Tube-clamphalf2

Flange-headbolt(5/16x1-1/2inches)1

Installthehydraulichosesforthe

boom-liftcylinders.

Rockerswitch1

6Kitwire-harnessadapter1Installtherockerswitch.

Note:Removethecargoboxoratbedfromthevehiclebeforeinstallingthiskit;refertotheOperator’sManualforthevehicle.

Note:ForNon-TCmodels,installtheHigh-FlowHydraulicKitbeforeinstallingthiskit;contactyourAuthorizedToro

Distributoraboutpurchasingthiskit.

PreparingtheMachine

NoPartsRequired

Procedure

1.Movethemachinetoalevelsurface(AandBofFigure

1).

Figure1

2.Settheparkingbrake(CofFigure1).

3.Shutofftheengine(DofFigure1).

4.Removethekeyfromthekeyswitch(EofFigure1).

PreparingtheHydraulicMotor

Partsneededforthisprocedure:

1Hydraulicmotor

1Shaftguard

1Motorbracket

2Flange-headbolt(1/2x1-1/2inches)

2Flangenut(1/2inch)

1Anti-rotationbracket

1Flange-headbolt(5/16x3inches)

1Flatwasher

2Compressionspring

1Flangelocknut(5/16inch)

2Straighthydraulictting(7/8inch)

2Hydraulichose(1/2x17inches)

2Malecoupler

AssemblingtheBracketstothe

HydraulicMotor

1.Applymedium-dutythread-lockingcompoundtothe

threadsof2ange-headbolts(1/2x1-1/2inches).

2.Installtheshaftguardandthemotorbracketontothe

hydraulicmotorwith2ange-headbolts(1/2x1-1/2

inches)and2angenuts(1/2inch)asshowninFigure

Note:Torquetheboltsandnutsto67to83N∙m(91

to113ft-lb).

Figure2

1.Flangenut—1/2inch(2)4.Shaftguard

2.Hydraulicmotor5.Flange-headbolt—1/2x

1-1/2inches(2)

3.Motorbracket

3.Attachtheanti-rotationbrackettothemotorbracket

withaangeheadbolt(5/16x3inches),aatwasher,

2compressionsprings,andaangelocknut(5/16

inch)asshowninFigure3.

Note:Torquethenutuntil2threadsofthebolt

extendbeyondtheendofthenut.

Note:Ensurethatthebottomofthelocknutisush

withtheendofthespring.

Figure3

1.Flange-headbolt(5/16x3

inches)

4.Compressionsprings

2.Flatwasher5.Flangelocknut(5/16inch)

3.Anti-rotationbracket

AssemblingtheFittingsandHosesto

theHydraulicMotor

1.Installastraighthydraulictting(5/8inch)ontothe

port-Aofthehydraulicmotorandastraighthydraulic

tting(5/8inch)ontotheport-Bofthehydraulic

motor(Figure4).

Note:Torquethettingsto79to98N∙m(58to72

ft-lb).

Figure4

1.Straight-hydraulic

ttings—7/8inch(2)

3.Port-B(hydraulic-motor

case)

2.Port-A(hydraulic-motor

case)

4.Hydraulicmotor

2.Markthestraightendof1hydraulichose(1/2x17

inch)withapieceoftape(Figure5).

Figure5

1.Hydraulichose(1/2x17

inch)

3.Straight-hydraulictting

(port-A)

2.Tapemarker(hydraulic

hose—port-A)

4.Straight-hydraulictting

(port-B)

3.Assemblethe90-degreettingofthemarkedhydraulic

hoseontothestraightttinginport-Aofthehydraulic

motor(Figure5).

4.Assemblethe90-degreettingoftheotherhydraulic

hosesontothestraightttinginport-Bofthehydraulic

motor(Figure5)untilitisngertight.

Note:Youwilltorquethesettingslater;referto

step3in4InstallingtheHydraulicHosesfromthe

HydraulicMotortotheHigh-FlowHydraulicPorts

(page5).

5.Installamalequickcouplerontheotherendofeach

ofthe2hydraulichoses(Figure6).

Figure6

1.Malecoupler(2)3.Port-Bhydraulichose

2.Port-Ahydraulichose

Note:Torquethettingsto79to98N∙m(58to72

ft-lb).

InstallingtheHydraulicMotor

totheSprayerPump

Partsneededforthisprocedure:

1Shaftcoupler

1Woodruffkey

4Square-headscrew

2Flange-headbolt(3/8x1inch)

2Flangenut(3/8inch)

Procedure

Note:Ensurethatthetankskidisraisedsothatyoucan

installthehydraulicmotorfrombeneaththesprayer;referto

theOperator’sManualforthevehicle.

1.Installtheanti-rotationbrackettothefrontleftbracket

onthesprayerpumpwith2ange-headbolts(3/8x1

inch)and2angenuts(3/8inch)asshowninFigure7.

Note:Torquetheboltsandnutsto37to45N∙m(27

to33ft-lb).

Figure7

1.Sprayerpump3.Flange-headbolt—3/8x1

inch(2)

2.Anti-rotationbracket4.Flangenut—3/8inch(2)

2.InserttheWoodruffkeyintothekeyslotintheshaft

ofthehydraulicmotor(Figure8).

Figure8

Bottomview

1.Motor4.Pumpshaft

2.Woodruffkey5.Shaftofthehydraulic

motor

3.Square-headscrew(4)6.Shaftcoupler

3.AligntheslotintheshaftcouplerwiththeWoodruff

key,andsliptheshaftcouplerontotheshaftofthe

hydraulicmotor(Figure8).

4.Aligntheslotintheopenendoftheshaftcouplerwith

theWoodruffkeyinthesprayerpumpshaft(Figure8).

Note:EnsurethatthereisaWoodruffkeyinthekey

slotofthesprayerpumpshaft(Figure8).

5.Positionthecouplerevenlyoverthemotorandpump

shafts(Figure8).

6.Applymedium-duty,thread-lockingcompoundonthe

4square-headscrews,andsecuretheshaftcouplerto

bothshaftswiththescrews(Figure8).

InstallingtheHydraulicHoses

fromtheHydraulicMotorto

theHigh-FlowHydraulicPorts

NoPartsRequired

Procedure

1.Connectthefreeendofthehydraulichose

(hydraulic-motorport-B)thatyoumarkedwithtape

instep2ofAssemblingtheFittingsandHosesto

theHydraulicMotor(page3)tothetoport-Tofthe

quick-connectcouplerpanel(Figure9).

Figure9

1.Quick-connectcoupler

(port-T—couplerpanel)

3.Hydraulichose

(hydraulic-motorport-A)

2.Quick-connectcoupler

(port-P—couplerpanel)

4.Hydraulichose

(hydraulic-motor

port-B—markedwith

tape)

2.Connectthefreeendoftheotherhose(hydraulic-motor

portA)tothetoport-Pofthequick-connectcoupler

panel(Figure9).

3.Atthe2straightttingsinthehydraulicmotor,torque

theswivelnutsofthe90-degreettingsonthe2

hydraulichoses(Figure5)to50to64N∙m(37to47

ft-lb).

InstallingtheHydraulicHoses

fortheBoom-LiftCylinders

Partsneededforthisprocedure:

1Malequick-connectcoupler

1Femalequick-connectcoupler

1Hydraulichose(3/8x61inches)

1Hydraulichose(3/8x79inches)

2Cabletie

2Tube-clamphalf

1Flange-headbolt(5/16x1-1/2inches)

AssemblingtheQuick-Disconnect

FittingstotheHoses

Note:Ensurethatthetankskidisraisedandthatthe

cylinderlockisinplace.

Note:Ensurethatthecenterboomsectionisinstalled;refer

totheInstallationInstructionsforthesprayer.

1.Assemblethemalequick-connectcouplerontothe

malehosetting(Figure10)ofthehydraulichose(3/8

x79inches).

Figure10

1.Hydraulichose(3/8x79

inches)

4.Femalequick-connect

coupler

2.Hydraulichose(3/8x61

inches)

5.Malequick-connect

coupler

3.Malehosetting

2.Assemblethefemalequick-connectcouplerontothe

malehosetting(Figure10)ofthehydraulichose(3/8

x61inches).

3.Torquethequickdisconnectttingandthehoseto24

to30N∙m(18to22ft-lb)

RoutingtheHydraulicHoses

1.Attheboom-liftmanifold,notethetankhydraulichose

atport-Tandthepressurehydraulichoseatport-Pof

themanifold(Figure11).

Figure11

1.Boom-liftmanifold3.Hydraulichose—pressure

(port-Ptting)

2.Hydraulichose—tank

(port-Ttting)

4.Frontofthemachine

2.Routethehydraulichose(3/8x79inches)andthe

hydraulichose(3/8x61inches)alongtheleftframe

channelofthemachineasshowninFigure12

Note:Youwillsecurethehosesinlateralaterstep.

Figure12

1.Flange-headbolt(5/16x

1-1/2inches)

4.Hydraulichose(3/8x79

inches)

2.Tube-clamphalves5.Leftframechannel

(machine)

3.Cabletie6.Hydraulichose(3/8x61

inches)

InstallingtheHydraulicHoses

1.Connectthemalequick-connectcouplerofthe

hydraulichose(3/8x79inches)intothefemale

quick-connectcouplerofthepressurehoseforthe

boom-liftmanifoldthatyouidentiedinstep1as

showninFigure13.

Figure13

1.Hydraulichose(3/8

x79inches—male

quick-connectcoupler)

4.Boom-liftmanifold

hose—tank(male

quick-connectcoupler

2.Boom-liftmanifold

hose—pressure(female

quick-connectcoupler)

5.Frontofthemachine

3.Hydraulichose(3/8

x61inches—female

quick-connectcoupler)

2.Connectthefemalequick-connectcouplerofthe

hydraulichose(3/8x61inches)ontothemale

quick-connectcouplerofthetankhoseforthe

boom-liftmanifoldthatyouidentiedinstep1as

showninFigure13.

3.RemovethecapfromtheT-ttinginthehydraulictube

nexttothehydraulic-oillterasshowninFigure14.

Figure14

1.Cap3.90°tting—hydraulichose

(3/8x61inches)

2.T-tting(hydraulictube)4.Hydraulic-oillter

4.Assemblethe90°ttingofthehydraulichose(3/8x

61inches)totheT-tting(Figure14)andtorquethe

swivelnutofthehoseto37to45N∙m(27to33ft-lb).

5.RemovethecapfromtheT-ttingofthehydraulic

tubettingnexttotheengine-airlterasshownin

Figure15.

Figure15

1.T-tting(hydraulictube)3.Cap

2.Engine-airlter4.Hydraulichose(3/8x79

inches)

6.Assemblethestraightttingofthehydraulichose(3/8

x79inches)ontothehydraulictubettingandtorque

theswivelnutofthehoseto37to45N∙m(27to33

ft-lb).

7.Securethehoseswithange-headbolt(5/16x1-1/2

inches),2tube-clamphalves,and2cabletiesatthe

locationsshowninFigure12ofRoutingtheHydraulic

Hoses(page6).

InstallingtheRockerSwitch

Partsneededforthisprocedure:

1Rockerswitch

1Kitwire-harnessadapter

Procedure

Note:Ensurethatthecontrolconsoleandtheelectrical

harnessareinstalled;refertotheInstallationInstructionsfor

thesprayer.

1.Connectthe3-pinconnectorofthewire-harness

adaptertothe3-socketconnectorlabeledCLOSED

LOOPCONTROLKITfortheconsole-wireharness

(Figure16).

Figure16

1.Wire-harnessadapter2.3-socketconnector

(labeledCLOSED

LOOPCONTROL

KIT—console-wire

harness)

2.Connecttherockerswitchintothe8-socketconnector

ofthewire-harnessadapter.

3.Installtherockerswitchintotheopeninginthecontrol

console(Figure17)untiltheswitchsnapsintoplace.

Figure17

1.Rockerswitch2.Controlconsole

Notes:

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