Toro 139-2638 Bedienungsanleitung

Form No. 3453-614 Rev C

Roll-Over Protection System Kit

TimeCutter®HD or Titan®Zero-Turn-Radius Riding Mower

Model No. 139-2638

Installation Instructions

Store this document with the Operator’s Manual for the traction unit.

Safety

Rollover Protection System

(ROPS) Safety

•The ROPS is an integral safety device. Do not

remove any of the ROPS components from the

machine.

•Ensure that the seat belt is attached and that you

can release it quickly in an emergency.

•Keep the roll bar in the fully raised and locked

position and always wear your seat belt whenever

the roll bar is up.

•Check carefully for overhead objects before you

drive under them, and do not contact them.

•Replace damaged ROPS components. Do not

repair or alter them.

•There is no rollover protection when the roll bar

is down.

•Wheels dropping over edges, over steep banks, or

into water can cause a rollover, which may result

in serious injury or death.

•Do not wear the seat belt when the roll bar is down.

•Lower the roll bar only when absolutely necessary;

raise it as soon as clearance permits.

•In the event of a rollover, take the machine to an

Authorized Service Dealer to inspect the ROPS.

•Use only Toro approved accessories and

attachments for the ROPS.

Safety and Instructional

Decals

Safety decals and instructions are

easily visible to the operator and are

located near any area of potential

danger. Replace any decal that is

damaged or missing.

decal107-3069

107-3069

1. Warning–there is no rollover protection when the roll bar is

down.

2. To avoid injury or death from a rollover accident, keep the

roll bar in the raised and locked position and wear the seat

belt. Lower the roll bar only when absolutely necessary; do

not wear the seat belt when the roll bar is down.

3. Read the Operator's Manual; drive slowly and carefully.

8111 Lyndale Avenue South

Bloomington, MN 55420

Printed in the USA

Installation

Loose Parts

Use the chart below to verify that all parts have been shipped.

Procedure Description Qty. Use

1No parts required –Prepare the machine.

Weight 5

Plate 1

Carriage bolt (3/8 x 2 inches) 2

Nut (3/8 inch) 2

Install the weights (machines with both

48in deck and bagger installed only).

Left lower roll bar 1

Right lower roll bar 1

Bolt (1/2 x 4 inches) 4

Washer 6

Locknut (1/2 inch) 6

Left support bracket 1

Right support bracket 1

Bolt (1/2 x 1-1/4 inches) 2

Bolt (1/2 x 1-3/4 inches) 2

Install the lower tubes and seat belt.

Left seat-belt bracket—Machines

without MyRide only 1

Right seat-belt bracket—Machines

without MyRide only 1

Seat-belt assembly 1

Seat-belt buckle 1

Bolt (1/2 x 1-1/4 inches) 4

Locknut (1/2 inch) 4

Self-tapping screw (1/4 x 5/8 inch) 2

Bolt (7/16 x 1-1/4 inches)—Machines

with MyRide only 2

Install the seat belt.

Roll bar 1

Side plate 4

Bolt (1/2 x 3 inches) 8

Flat spacer 4

Washer 6

Locknut (1/2 inch) 8

Bumper 3

Cylindrical spacer 4

Lanyard with pivot pin, washer, and

hairpin cotter 1

Install the roll bar.

Determine the left and right sides of the machine from the normal operating position.

Preparing the Machine

No Parts Required

Procedure

1. Park the machine on a level surface.

2. Disengage the PTO, engage the parking brake,

and move the motion-control levers outward to

the NEUTRAL-LOCK position.

3. Shut off the engine and remove the key.

Installing the Weights

Machines with Both 48in Deck and

Bagger Installed

Parts needed for this procedure:

5Weight

1 Plate

2Carriage bolt (3/8 x 2 inches)

2Nut (3/8 inch)

Procedure

1. Remove the retaining rod and suitcase weight

(Figure 1).

g305332

Figure 1

1. Retaining rod 2. Suitcase weight

2. Install the 5 weights under the weight tray

(Figure 2).

g305331

Figure 2

1. Nut (2) 3. Weight (5)

2. Weight tray 4. Carriage bolt (2)

3. Install the plate at the front of the weight tray

(Figure 3).

g305330

Figure 3

1. Plate

4. Install the suitcase weight behind the plate and

install the retaining rod (Figure 1).

Installing the Lower Tubes

and Seat Belt

Parts needed for this procedure:

1Left lower roll bar

1 Right lower roll bar

4Bolt (1/2 x 4 inches)

6 Washer

6Locknut (1/2 inch)

1Left support bracket

1 Right support bracket

2Bolt (1/2 x 1-1/4 inches)

2Bolt (1/2 x 1-3/4 inches)

Procedure

Note: The engine and left and right pods are not

shown in the gures.

1. Raise and support the machine so that the rear

wheels are off the ground.

2. Remove the rear wheels.

3. Loosely install the left and right lower roll bar

tubes using 2 bolts (1/2 x 4 inches), 2 washers,

and 2 locknuts (1/2 inch) for each tube (Figure

4).

Note: Ensure that the battery cables route

between the right pod and the right roll bar.

g222619

Figure 4

1. Bolt—1/2 x 4 inches (2) 4. Locknut (1/2 inch)

2. Washer (2) 5. Right lower roll bar

(installed)

3. Left lower roll bar tubes

4. Loosely install the left and right support brackets

using 1 bolt (1/2 x 1-1/4 inches), 1 locknut (1/2

inch), 1 bolt (1/2 x 1-3/4 inches), and 1 washer

for each bracket (Figure 5).

Note: Ensure that the battery ground cable

routes under the right support bracket and other

cables route above the right support bracket

(Figure 6).

g222622

Figure 5

1. Right support bracket

(installed)

4. Left support bracket

2. Bolt (1/2 x 1-3/4 inches) 5. Locknut (1/2 inch)

3. Washer (2) 6. Bolt (1/2 x 1-1/4 inches)

g239269

Figure 6

1. Right pod 3. Battery ground cable

2. Right support bracket 4. Cable

Installing the Seat Belt

Parts needed for this procedure:

1Left seat-belt bracket—Machines without MyRide only

1Right seat-belt bracket—Machines without MyRide

only

1Seat-belt assembly

1Seat-belt buckle

4Bolt (1/2 x 1-1/4 inches)

4Locknut (1/2 inch)

2Self-tapping screw (1/4 x 5/8 inch)

2Bolt (7/16 x 1-1/4 inches)—Machines with MyRide

only

Machines without MyRide

1. Install the left and right seat-belt brackets using

1 bolt (1/2 x 1-1/4 inches), 1 locknut (1/2 inch),

and 1 self-tapping screw (1/4 x 5/8 inch) for

each bracket (Figure 7). Torque the bolts to 102

N∙m (75 ft-lb).

g222620

Figure 7

1. Locknut (1/2 inch) 3. Self-tapping screw (1/4 x

5/8 inch)

2. Right seat-belt bracket 4. Bolt (1/2 x 1-1/4 inches)

2. Install the seat-belt assembly and buckle to the

brackets using 2 bolts (1/2 x 1-1/4 inches) and 2

locknuts (1/2 inch) as shown in Figure 8. Torque

the bolts to 102 N∙m (75 ft-lb).

g222621

Figure 8

1. Locknut (1/2 inch) 4. Bolt (1/2 x 1-1/4 inches)

2. Seat-belt buckle 5. Left seat-belt bracket

3. Right seat-belt bracket 6. Seat-belt assembly

Machines with MyRide

Install the seat-belt assembly and buckle to the seat

as shown in Figure 9.

•For seats with a welded nut, use 2 bolts (7/16 x

1-1/4 inches). Torque the bolts to 68 N∙m (50 ft-lb).

•For seats without a welded nut, use 2 bolts (1/2 x

1-1/4 inches) and 2 locknuts (1/2 inch). Torque the

bolts to 102 N∙m (75 ft-lb).

g388437

Figure 9

1. Seat-belt assembly 3. Locknut (seats without

welded nut only)

2. Bolt 4. Seat-belt buckle

Installing the Roll Bar

Parts needed for this procedure:

1 Roll bar

4Side plate

8Bolt (1/2 x 3 inches)

4 Flat spacer

6 Washer

8Locknut (1/2 inch)

3 Bumper

4Cylindrical spacer

1 Lanyard with pivot pin, washer, and hairpin cotter

Procedure

Note: Leave the bolts loose enough so that the parts

are free to shift around.

1. Install 2 side plates to both sides of the roll bar

using 3 bolts (1/2 x 3 inches), 2 at spacers, 3

washers, 1 cylindrical spacer, and 3 locknuts

(1/2 inch) on each side (Figure 10).

g222814

Figure 10

1. Bolt—1/2 x 3 inches (3) 5. Roll bar

2. Washer (3) 6. Bumper

3. Side plate (2) 7. Locknut—1/2 inch (3)

4. Flat spacer (2) 8. Cylindrical spacer

2. Install a bumper in the center of the roll bar

(Figure 10).

3. Install a bumper and cylindrical spacer to both

lower roll bar tubes (Figure 11).

g222812

Figure 11

1. Cylindrical spacer 2. Bumper

4. With the assistance of a second person, attach

the roll bar assembly and the lanyard washer

to the lower roll bar tubes using a bolt (1/2 x

3 inches) and locknut (1/2 inch) on each tube

(Figure 12).

g222813

Figure 12

1. Bolt (1/2 x 3 inches) 3. Locknut (1/2 inch)

2. Pivot pin

5. Raise the roll bar into the upright position and

lock it into place using the pivot pin and hairpin

cotter on both sides of the roll bar (Figure 13).

g222859

Figure 13

6. Torque all 1/2-inch bolts to 102 N∙m (75 ft-lb).

7. Install the rear tires. Torque the lug nuts to 95 to

122 N∙m (70 to 90 ft-lb).

8. Lower the machine to the ground.

Operation

Using the

Rollover-Protection System

WARNING

To avoid injury or death from rollover: keep

the roll bar in the fully raised, locked position

and use the seat belt.

Ensure that the seat is secured to the

machine.

WARNING

There is no rollover protection when the roll

bar is in the down position.

• Lower the roll bar only when absolutely

necessary.

• Do not wear the seat belt when the roll bar

is in the down position.

• Drive slowly and carefully.

• Raise the roll bar as soon as clearance

permits.

• Check carefully for overhead clearances

(i.e., branches, doorways, electrical wires)

before driving under any objects, and do

not contact them.

Important: Ensure that the seat is secured to

the machine.

Raising the Roll Bar

g222859

Figure 14

Lowering the Roll Bar

g222897

Figure 15

Maintenance

Checking the Seat Belt

Service Interval: Before each use or daily

Inspect the seat belt for wear, cuts, and proper

operation of the retractor and buckle. Replace the

seat belt if it is damaged.

Checking the Rollover

Protection System (ROPS)

Service Interval: Before each use or daily

Visually inspect the ROPS for loose hardware or any

other possible problem. Tighten the hardware or

correct the problem before operating.

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