Toro 110-2626 Bedienungsanleitung

FormNo.3393-926RevA

RemoteHydraulicsManifoldKit

Heavy-DutyWorkman®Vehicles

ModelNo.110-2626

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved*3393-926*A

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

110-2627

1.Warning3.Flowdirection—whenthe

liftleverisintheBposition

2.Hydraulicoil

pressure—124bar

4.Flowdirection—whenthe

liftleverisintheAposition

110-2628

1.Hydraulicmanifoldfuseblock—10Afuse

110-2629

1.Remotehydraulics2.Bedtilt

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparetoinstallthekit

2Nopartsrequired–Removethehood.

3Nopartsrequired–Removetheseats.

4Nopartsrequired–Removingthecoolanttank,ROPS

shield,andseatshroud.

5Nopartsrequired–Removethehydraulicliftlines.

6Nopartsrequired–Removethequickdisconnecthose

ttingsandthequickdisconnectbracket.

Hydrauliccontrolmanifold1

Straighthydraulictting(11/16x9/16x

3/8inch)1

45°hydraulictting1

90°hydraulictting3

Straighthydraulicttings(9/16x9/16x

3/8inch)2

Preparethehydrauliccontrolmanifold.

Flatmanifoldbracket1

Flangedmanifoldbracket(HDX-Auto

Workmanmodels)1

Bolt(5/16x3/4inch)2

Lockwasher(5/16inch)2

Installthemanifoldbracketand

Hydrauliccontrolmanifold.

Hose(3/8x95inch)2

3-positionswitch1

9CabletiesAR

Installthehydrauliclifthoses.

10Nopartsrequired–Connecttheliftcylinderhosestothe

manifold.

WiringHarness1

3-positionswitch1

11CabletiesAR

Installthewiringharness.

Fuseblock1

Fuse(12amp)1

Decal(fuseblock)1

Bolt(5/16x3/4inch)1

Locknut(5/16inch)1

Installthefuseblock.

3-positionswitch1

13CabletiesARInstallthemanifoldcontrolswitch.

Neutralswitch1

Locknut(10-24inch)1

Carriagebolt(10-24x5/8inch)1

14Switchplate1

Installthehydraulicliftleverneutral

switch.

ProcedureDescriptionQty.Use

15Nopartsrequired–Installtheseatshroud,ROPshield,and

coolanttank.

16Nopartsrequired–Installtheseatsandcenterconsole.

17Nopartsrequired–Installthehood.

18Nopartsrequired–Installthebed.

PreparingtoInstalltheKit

NoPartsRequired

Procedure

Note:Ifyouareinstallingtheremotehydraulicsmanifold

kitonaWorkmanmodelwithaserialnumberintherangeof

240000000through249999999,youmustreplacetheswitch

inthiskit.Purchasethenewswitch(ToroPartNo.105-0023)

fromyourToroDistributorandinstalltheswitch.

1.Movethemachinetoacleanandlevelsurface.

2.Shutofftheengine,settheparkingbrake,andremove

thekeyfromthekeyswitch.

3.Removethebedfromthemachine;refertothe

Operator’sManualforyourWorkmanmodelforthebed

removalprocedure.

4.Disconnectthebatteryasfollows:

A.Squeezethebatterycovertoreleasethetabsfrom

batterybase(Figure1).

Figure1

B.Removethebatterycoverfromthebatterybase

(Figure1).

C.Removetheterminalofthepositivebatterycable

fromthebatterypost(Figure2).

Note:Ensurethattheterminalpositivebattery

cabledoesnottouchthebatterypost.

G022071

1 2 3 4

Figure2

1.Terminalcover3.Batterypost

2.Positiveterminal4.Battery

5.Bleedthehydraulicpressurefromthemachinebyfully

movingtheliftcontrolforthecargoboxforwardand

backwardseveraltimes(Figure3).

Note:Youmustbleedthehydraulicpressurefromthe

machinewiththeengineshutoff.

Figure3

1.Forward3.Liftcontrol

2.Backward

RemovingtheHood

NoPartsRequired

Procedure

1.Whilegraspingthehoodintheheadlightopenings,lift

uponthehoodtoreleasethelowermountingtabs

fromtheslotsinthebumper(Figure4).

Figure4

1.Hood

2.Pivotthebottomofthehoodupwarduntilthetop

mountingtabscanbepulledfromtheframeslots

(Figure4).

3.Pivotthetopofhoodforwardandunplugthewire

connectorsfromtheheadlights(Figure4).

4.Removethehood.

RemovingtheSeats(HDand

HDXseriesmodels)

NoPartsRequired

RemovingtheCenter-ConsoleCovers

1.Ensurethattheparkingbrakeisset.

2.Removethecenterconsolecoversasfollows:

•ForWorkmanmodelswithanmanual

transmission—

A.shiftthedifferentiallocktotheLockposition

(Figure5).

B.removetheshifterhandleandjamnutfrom

thetransmission-shiftrod(Figure5).

Figure5

1.Transmission-shiftrod5.Controlknobs

2.Jamnut6.Differentiallockrod

3.Shifterhandle7.High—lowrangerod

4.Hydraulicbed-liftrod

•ForWorkmanmodelswithanautomatic

transmission—

A.movethetransmissionlevertotheL(low

forward)position(Figure6).

B.removethetransmissionleverknob(Figure

6).

C.movethespeed-rangelevertotheA(high

range)position(Figure6).

Figure6

1.Brakelever5.Transmissionlever(L

position)

2.Knob(hydraulic-liftlever)6.Hydraulic-liftlock(locked

position—left)

3.Knob(speed-rangelever)7.Speed-rangelever(A

position)

4.Knob(transmissionlever)

3.Movethehydraulic-liftlevertotheraisethebed

position,andsetthehydraulic-liftlock(Figure5and

Figure6).

4.Removetheremainingknobsfromconsoleleversby

rotatingtheknobscounterclockwise(Figure6).

5.ForWorkmanmodelswithanautomatictransmission

removetheshiftindicatorasfollow:

A.Removethe4hex-headscrewsthatsecurethe

shift-indicatorcovertotheseatshroud(Figure7).

Figure7

WorkmanmodelswithanAutomaticTransmission

1.Indicatorconnector4.Controlcover

2.Shift-indicatorcover5.Machine-harness

connector

3.Hex-headscrews

B.Liftshiftindicatorassemblyup,disconnect

electricalconnectorsofthemachineharnessand

indicator,andremovetheindicatorfromthe

machine.(Figure7).

6.Removethe6hex-headscrewsthatsecurethecontrol

covertotheseatshroud,andremovethecontrolcover

(Figure7andFigure8).

Figure8

WorkmanmodelswithaManualTransmission

1.Screw2.Coverplate

RemovingtheSeats

1.Removethe8socket-headboltsthatsecuretheseat

railsoftheseattothechassisandremovetheseats

(Figure9).

Figure9

1.Socket-headbolts3.Seat

2.Seatrail

2.Repeatstep1fortheotherseat(Figure9).

RemovingtheCoolantTank

(non-HDmodels),ROPS

Shield,andSeatShroud(HD

andHDXseriesmodels)

NoPartsRequired

RemovingtheCVTCoolingDuctand

CoolantTank

1.ForHDX-AutoWorkmanmodels,removetheCVT

coolingductasfollows:

A.RemovethehoseclampthatsecurestheCVT

coolingducttotheangeoftheCVTintakeat

thebackoftheROPSpanelonthepassengerside

(Figure10).

Figure10

1.CVTintake3.CVTcoolingduct

2.Hoseclamp

B.RemovetheCVTcoolingductfromtheangeof

theCVTintake(Figure10).

2.Fornon-HDmodels,liftthecoolanttankupandout

ofthesupportbracketonthebackoftheROPSshield

(Figure11).

Figure11

1.Coolanttank3.Supportbracket

2.Coolant-tankbracket

3.Setthecoolanttankuprightontotheengine/chassis.

RemovingtheROPSPanelandSeat

Shroud

1.Removethe6carriageboltsand6nutsthatsecurethe

ROPSpaneltothemountingbracketsontheROPS

bar(Figure12).

Figure12

1.Nuts3.ROPSpanel

2.Mountingbracket(ROPS

bar)

4.Carriagebolts

2.RemovetheROPSpanelfromthemachine(Figure12)

3.Lifttheseatshroudupandremoveitfromthemachine

(Figure13).

Figure13

1.Seatshroud

RemovingtheHydraulicLift

Lines

NoPartsRequired

DisconnectingtheHydraulicLiftHoses

(3000and4000seriesWorkman)

Disconnecttheextendandretracthosesfromthestraight

ttingsthatareconnectedtothemaleandfemalequick

couplersatthequickdisconnectbracketfortheliftcylinders.

RemovingtheHydraulicLiftTubes(HD,

HDX,andHDXAutoseriesWorkman)

1.Disconnectthetubenutsfortheextendandretract

tubesfromthestraightttingsthatareconnected

tothemaleandfemalequickcouplersatthequick

disconnectbracketfortheliftcylinders(Figure14).

Note:Allowthehydraulicuidtodrainfromthe

tubesintoadrainpan.

Figure14

1.Backofthemachine3.Tube(liftcylinder—retract

circuit)

2.Tube(liftcylinder—extend

circuit)

4.Quickdisconnectbracket

2.Removethe5/16x1-1/2inchboltandclampthat

securestheextendandretracttubestothetubesupport

bracket.

3.Disconnecttheextendandretracttubesatthelift

cylindercontrolvalve(Figure15).

Figure15

1.Frontofthemachine3.Tube(liftcylinder—retract

circuit)

2.Liftcylindercontrolvalve4.Tube(liftcylinder—extend

circuit)

4.Removethetubesfromthemachine.

Note:Discardthetubes.

RemovingtheQuick

DisconnectHoseFittings

andtheQuickDisconnect

Bracket

NoPartsRequired

RemovingtheQuickDisconnectHose

Fittings

1.Aligndrainpanunderthettingsatthequick

disconnectbracketattherightrearofthemachine

(Figure16).

Figure16

1.Quickdisconnectbracket3.Quickdisconnecttting

(female—extendcircuit)

2.Quickdisconnecttting

(male—retractcircuit)

2.Removethe2liftcylinderhosesfromthequick

disconnectbracket(Figure16).

3.Removethe90°ttingsandthequickdisconnect

ttingsfromtheendofthe2liftcylinderhoses(Figure

16).

Note:Temporarilyinstallaplugintotheendofeach

hose.

RemovingtheQuickDisconnect

Bracket

1.Removethe2angedheadboltsand2angedlocknuts

thatsecurethequickdisconnectbrackettotheange

ofthetransmissionsupportofthemachine(Figure17)

Note:Retaintheangedheadboltandanged

locknutforinstallationofthemanifoldbracketin8

InstallingtheManifoldBracketandHydraulicControl

Manifold(page12).

Figure17

1.Flangedheadbolt3.Flangedheadnut

2.Quickdisconnectbracket

2.Removethebracketfromthemachine(Figure17).

3.Removethestraightttingsandthequickdisconnect

couplingfromthequickdisconnectbracket.

Note:Retainthemaleandfemalequickdisconnect

couplingsandstraightttings;discardthebracket.

PreparingtheHydraulic

ControlManifold

Partsneededforthisprocedure:

1Hydrauliccontrolmanifold

1Straighthydraulictting(11/16x9/16x3/8inch)

145°hydraulictting

390°hydraulictting

2Straighthydraulicttings(9/16x9/16x3/8inch)

PreparingtheHydraulicControl

Manifold(non-HDX-AutoWorkman

models)

Note:EnsurethattheO-ringsareinstalledonthettings

andlubricatedwithhydraulicuidfromthemachinebefore

installingthettingsintothemanifold.

1.InstalltheAandBportttingsintothemanifoldas

follows:

•For2000and3000seriesWorkman

Installthe2straighthydraulicttingthatyou

removedinstep3ofRemovingtheQuick

DisconnectBracket(page10)intoportsAandB

ofthemaniod(Figure18).

Figure18

1.PortB(hydrauliccontrol

manifold)

3.PortA(hydrauliccontrol

manifold)

2.Straighthydraulictting

•ForHD,HDX,andHDX-DWorkman

A.Install1ofthestraighthydraulicttingsthat

youremovedinstep3ofRemovingtheQuick

DisconnectBracket(page10)intoportBof

thehydrauliccontrolmanifold(Figure19).

Inhaltsverzeichnis

Andere Toro Nutzfahrzeug Handbücher

Toro

Toro 7264 Bedienungsanleitung

Toro

Toro Groundsmaster 7210 Bedienungsanleitung

Toro

Toro Workman GTX Bedienungsanleitung

Toro

Toro Workman MDX-D Bedienungsanleitung

Toro

Toro Workman MD Bedienungsanleitung

Toro

Toro Workman MD Bedienungsanleitung

Toro

Toro 07352 Bedienungsanleitung

Toro

Toro Workman GTX EFI Bedienungsanleitung

Toro

Toro UTV500AAC00000 Bedienungsanleitung

Toro

Toro 07277 Workman 2110 Bedienungsanleitung

Toro

Toro Workman 3300-D Bedienungsanleitung

Toro

Toro Top Dresser 1800 Bedienungsanleitung

Toro

Toro UTV 700 EFI Handbuch

Toro

Toro 07252TC Workman 1100 Bedienungsanleitung

Toro

Toro 7379 Bedienungsanleitung

Toro

Toro 07297 Bedienungsanleitung

Toro

Toro Workman UTX Bedienungsanleitung

Toro

Toro 07413LT Bedienungsanleitung

Toro

Toro Ultra Buggy 2500 Bedienungsanleitung

Toro

Toro 7266 Bedienungsanleitung

Toro

Toro 07385 Workman HDX-D Bedienungsanleitung

Toro

Toro Workman GTX Series Bedienungsanleitung

Toro

Toro Groundsmaster 7200 Series Bedienungsanleitung

Toro

Toro 7360 Bedienungsanleitung

Beliebte Nutzfahrzeug Handbücher anderer Marken

Polaris

Polaris ACE 900 SP Bedienungsanleitung

TrailMax

TrailMax T-12-UR Bedienungsanleitung

Floe

Floe Cargo Max 9.5-73 Bedienungsanleitung

Taylor-Dunn

Taylor-Dunn B0-050-00 Handbuch

Taylor-Dunn

Taylor-Dunn ET 3000 Bedienungsanleitung

Kayo

Kayo S70 Bedienungsanleitung

Range Road

Range Road RR608 Bedienungsanleitung

Landoll

Landoll 900D Series Bedienungsanleitung

pronovost

pronovost PUMA-10000 Bedienungsanleitung

SSI SCHAEFER

SSI SCHAEFER WEASEL LITE Bedienungsanleitung

Club Car

Club Car TURF 272 2005 Handbuch

Cushman

Cushman Turf Truckster 84069 Bedienungsanleitung

BERG

BERG Large Trailer Bedienungsanleitung

Cub Cadet

Cub Cadet Big Country 641 Bedienungsanleitung

Westward

Westward Go-4 XTR Bedienungsanleitung

Club Car

Club Car Carryall I 1999 Bedienungsanleitung

Etnyre

Etnyre Street Flusher Bedienungsanleitung

Landoll

Landoll 340 Bedienungsanleitung