Total Protection Solutions 160 Bedienungsanleitung

Surge

Protective

Devices

Installation,

Operation and

Maintenance

Manual

TRANSTRACK™INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Total Protection

Solutions

TransTrack Series:

50, 100, 160 and 200

TRANSTRACK™INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Introduction

Before Installation

System Configuration Verification

Wiring Connection Diagrams

Upstream Over-Current Protection Device

Raceway

Wire Length and Conductor Routing

Mounting

Connection and Wiring Instructions

Phase, Neutral and Ground Connections

Connecting Form C Dry Contacts

Verification and Power Up

Troubleshooting

Technical Assistance

Returns and Warranty Procedures

Warranty Statement

4-6

6-7

TABLE OF CONTENTS

INTRODUCTION

Today’s sophisticated electronic equipment requires reliable surge protective devices. By selecting Joslyn®,Total Protection

Solutions™, TransTrack™devices, you have taken a critical step toward decreasing downtime and ensuring longer product life

for your equipment.

TransTrack is designed to protect facilities and sensitive electrical and electronic equipment against the harmful effects of

lightning strikes and internally generated electrical transients. These reliable surge protection devices fulfill the single-pulse

surge current capacity testing recommendations per NEMA LS-1, 1992, sections 2.2.9 and 3.9.

TransTrack combines easy installation with many special features to deliver more performance than any other device in its

class.

TransTrack is conveniently pre-wired with 24-inch, stranded #10 AWG pigtail conductors. To ensure optimum product

performance, install your TransTrack system in a location that minimizes wire lengths and wire bends. This positioning

maximizes surge suppression and filtering while providing added protection for the connected loads.

STRIPE COLOR MODULE TYPE

IMPORTANT SAFETY INSTRUCTIONS All work must be performed by licensed and qualified personnel. The electrical

system must be properly grounded in accordance with the U.S. National Electrical Code, state and local codes or other

applicable codes for this suppressor to function properly. Do not connect TransTrack to the line side of the main service

breaker or disconnecting means. This device is suitable for installation where the available short circuit current is

65,000 RMS symmetrical amperes at 480VAC or less.

TRANSTRACK™INSTALLATION, OPERATION AND MAINTENANCE MANUAL 3

INTRODUCTION

WARNING: HAZARDOUS VOLTAGES PRESENT Improper installation or misapplication may result in

serious personnel injury and/or damage to electrical system. Read the complete installation instructions before

proceeding with installation. Remove all power to the electrical panel before installing or servicing the

suppressor.

1. System Configuration Verification:

Confirm that the voltage(s) and service configuration shown on TransTrack product label are consistent with the voltage and

service configuration of the facility. A model number is on the bottom side of TransTrack. Each model number

corresponds to the configurations printed in the table below:

Example of a suppressor model number: TK-TT200-3Y208-F

BEFORE INSTALLATION

MODEL NUMBER NOMINAL L-N L-L CONFIGURATION

VOLTAGE VOLTAGE RANGE VOLTAGE RANGE

TK-TTxxx-1P240 204-264 N/A Single-Phase,

240 2-wire+ground

TK-TTxxx-1S240 102-132 204-264 Split-Phase,

120/240 3-wire+ground

TK-TTxxx-3Y208 102-132 177-229 Three-Phase WYE

120/208 4-wire+ground

TK-TTxxx-3Y380 220/380 187-264 323-460 Three-Phase WYE

4-wire+ground

TK-TTxxx-3Y415 204-264 353-457 Three-Phase WYE

240/415 4-wire+ground

TK-TTxxx-3Y480 236-305 408-528 Three-Phase WYE

277/480 4-wire+ground

TK-TTxxx-3D240 120/240 102-132 (A & C PHASES) 204-264 Three-Phase high-leg DELTA

177-229 (B PHASE) 4-wire+ground

TK-TTxxx-240NN N/A 204-264 Three-Phase DELTA

240 3-wire+ground

TK-TTxxx-380NN 380 N/A 323-460 Three-Phase DELTA

3-wire+ground

TK-TTxxx-480NN N/A 408-528 Three-Phase DELTA

480 3-wire+ground

-F suffix denotes enhanced transient filter (ETF) option.

The ETF option is not recommended for applications employing a Ground Fault Current Interrupting (GFCI) breaker.

TRANSTRACK™INSTALLATION, OPERATION AND MAINTENANCE MANUAL

WARNING: Check to ensure that a proper bond is installed between neutral and ground at the transformer

upstream from all 3-phase WYE, 3-phase high-leg DELTA, split-phase or single-phase TransTrack device (see

NEC article 250). If the transformer is not accessible, check the main service disconnect/panel for the N-G

bond. Lack of a proper bond will damage TransTrack and void the warranty.

TRANSTRACK

TK-TTxxx-1S240

20 AMP, 2-POLE

CIRCUIT BREAKER

GREEN/

YELLOW

PHASE B

PHASE A

WHITE

2. Wiring Connection Diagrams

Figures 1-5 show the electrical relationship between TransTrack and these five basic service configurations: Single-phase,

2-wire, Split-phase, 3-wire; Three-phase, 4-wire WYE, Three-phase, 3-wire DELTA and Three-phase, 4-wire high-leg DELTA.

TRANSTRACK

TK-TTxxx-1P240

EARTH

GROUND

CONDUCTORS

FURNISHED WITH

TRANSTRACK

L1 NNG

PHASE A

20 AMP, 1-POLE

CIRCUIT BREAKER

GREEN/

YELLOW

WHITE

XOBOND

TRANSTRACK

TK-TTxxx-3Yxxx

XOBOND

EARTH

GROUND

CONDUCTORS

FURNISHED WITH

TRANSTRACK

GREEN/

WHITE

PHASE A

ORN

20 AMP, 3-POLE

CIRCUIT BREAKER

PHASE B

PHASE C

TRANSTRACK

TK-TTxxx-xxxNN

EARTH

GROUND

CONDUCTORS

FURNISHED WITH

TRANSTRACK

PHASE A

ORN

BRED

20 AMP, 3-POLE

CIRCUIT BREAKER

GREEN/

YELLOW

PHASE B

PHASE C

TRANSTRACK™INSTALLATION, OPERATION AND MAINTENANCE MANUAL 5

Fig. 1: 1-Phase, 2-Wire Fig. 2: Split Phase, 3-Wire

Fig. 4: 3-Phase, 3-Wire DELTAFig. 3: 3-Phase, 4-Wire WYE

Connections to the SPD are clearly identified. Connections are made via pigtail leads supplied with the unit. For 3 phase

units phases A, B and C are black wires, which are marked “PHASE A”, “PHASE B” and “PHASE C” respectively. For split

phase units, the phase connections are marked “PHASE A” and “PHASE B”. For single phase units, the phase connection

is marked “PHASE A”. The neutral is a white wire and the ground is a green/yellow wire.

TRANSTRACK

TK-TTxxx-3D240

XOBOND

EARTH

GROUND

CONDUCTORS

FURNISHED WITH

TRANSTRACK

Note: High Leg must be B Phase

NNG

WHITE

PHASE A

20 AMP, 3-POLE

CIRCUIT BREAKER

ORANGE

PHASE C

GREEN/

YELLOW

Fig. 4: 3-Phase, 4-Wire DELTA

1. Phase, Neutral, and Ground Connections

Phase, Neutral* and Ground: Following all applicable National Electrical Code standards as well as state and local codes,

connect the phase, neutral* and ground conductors from upstream overcurrent protection device to TransTrack. Ensure that

the conductor lengths are kept as short and straight as possible. On all high-leg delta systems, the Phase B conductor of the

suppressor (color-coded orange according to NEC) must be connected to the high-leg.

*DELTA-connected TransTrack does not have a neutral conductor.

6. Mounting

Four 5/16-inch holes are provided for mounting the TransTrack.

7 1/2"

6 3/4"

3/8"

HUB

FIG. 6

Mounting Hole Detail

TRANSTRACK™INSTALLATION, OPERATION AND MAINTENANCE MANUAL

CONNECTION AND WIRING INSTRUCTIONS

3. Upstream Over-Current Protection Device

TransTrack must be connected in parallel with the electrical system. It must be connected to an overcurrent protection

device (circuit breaker or fused switch) rated 20A maximum. The advantage of using a dedicated overcurrent protection

device for the suppressor is that it allows the suppressor to be de-energized during service without disturbing the electrical

service to the rest of the facility.

4. Raceway

To route TransTrack conductors to the panel being protected, choose from any of these materials: (1) non-metallic flexible

conduit, (2) metallic flexible conduit, (3) rigid conduit or (4) a nipple. The TransTrack enclosure is provided standard with

a 3/4-inch hub which will accept rigid or IMC conduit. A plastic flexible conduit with fitting and a 3-inch nipple are available

as options.

5. Wire Length and Conductor Routing

Use the supplied 24-inch, #10 AWG leads. Trim leads to suit the application but do NOT splice to add length to the leads.

Refer to Figures 1 through 4 for the color code of the TransTrack leads. Terminate the leads as shown. TransTrack’s perform-

ance will be severely limited if the conductors are (a) too long, (b) are of too small a wire gauge, (c) have too many bends or

(d) have sharp bends. The factors lisited above should be addressed during the design of an installation to reserve a suitable

place for TransTrack next to its point of connection to the electrical system. The selected mounting location should allow for

the shortest possible conductor runs and a direct route with a minimum of bends. If bends are required, they should be

sweeping bends. Do not make sharp 90º bends for appearance purposes because they will severely decrease the effectiveness

of TransTrack. Binding or twisting conductors together using tie-wraps or electrical tape increases the protection perform-

ance of the device.

2. Connecting Form C Dry Contacts

TransTrack units come standard with Form “C” dry contacts. The relay contacts are rated 110V DC/125V AC with maximum

switching power of 30W DC/62.5VA AC. Use butt splices within the panelboard to connect the Form “C” leads to the user’s

monitoring circuits. Alternatively, install a junction box between the TransTrack and the panelboard to connect Form “C”

leads to user’s monitoring circuits. If the Form “C” contacts are not used, user has the option of either cutting off the leads

or coiling up the leads and saving them for potential future use. Consult applicable local codes to ensure proper installation.

3. Verification and Power Up

Apply power to TransTrack by closing the circuit breaker or molded-case switch feeding the suppressor. Verify that all “Phase

Protection Status” indicating lights are illuminated.

Call Joslyn Technical Support if you experience either of these conditions:

• Circuit breaker trips and cannot be reset

• One or more lights on TransTrack are not illuminated

* No user-serviceable parts inside.

Our staff is ready to support you and answer any questions.

Monday through Friday, 8:00 a.m. to 5:00 p.m. (EST) 800-647-1911.

TransTrack products are warranted for a period of 25 years from date of purchase. In the event that any module or subassem-

bly within the suppressor fails to perform as specified during the warranty period, call our Technical Support at 800-647-

1911 to obtain a Return Material Authorization number. We will immediately ship a replacement for the defective parts free

of charge (installation labor and site preparations excluded). Return the defective parts to Joslyn within 30 days of receiving

the replacement. Failure to return the defective parts will result in billing for the replacement parts. To help

expedite the return procedures, please have the following information at hand when you contact Joslyn:

FIG. 7

Detail of Form “C” contacts

TRANSTRACK

TROUBLESHOOTING

INFORMATION EXAMPLE

Model Number TK-TT200-3Y208-F

Serial Number 23115-4103-001

Date of Purchase October 17, 2003 (41st week)

Sales Order Number 23115

Description of Failure Phase A light is off

Desired Action from Joslyn Replace

TRANSTRACK™INSTALLATION, OPERATION AND MAINTENANCE MANUAL 7

TECHNICAL ASSISTANCE

RETURNS AND WARRANTY PROCEDURES

During the applicable warranty period, any Total Protection Solutions™surge protector device which fails due to defect in

materials, workmanship, or any electrical anomaly, including lightning, shall be repaired or replaced at Joslyn’s discretion.

Prior to shipment of any suspect or known defective product to Joslyn a Return Material Authorization (RMA) number

must be obtained. An official Joslyn RMA number and shipping instructions can be obtained from the distributor where the

product was originally purchased. Distributors can obtain the official Joslyn RMA number by contacting the Joslyn Customer

Service Department at 800-647-1911. Products arriving at Joslyn without an official RMA number will not be accepted and

will be returned freight collect to the original point of shipment.

Products being returned with an official Joslyn RMA number should be shipped by prepaid freight to the nominated point of

return as shown on the RMA documentation.

The Company shall have no liability under this warranty for problems or defects directly or indirectly caused by misuse of the

Product, alteration of the Product (including removal of any warning labels), accidents, improper installation, application,

operation or improper repair of the Product.

THIS WARRANTY REPRESENTS THE ENTIRE WARRANTY OF THE COMPANY. ALL OTHER WARRANTIES EXPRESS OR

IMPLIED, ORAL OR WRITTEN, INCLUDING, BUT NOT LIMITED TO, THE WARRANTIES OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.

THE LIABILITY OF THE COMPANY, AT ITS SOLE OPTION, UNDER THIS WARRANTY IS EXPRESSLY LIMITED TO THE

REPLACEMENT OR REPAIR OF THE DEFECTIVE PART THEREOF. IN NO EVENT SHALL THE COMPANY BE LIABLE OR

RESPONSIBLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND OR CHARACTER, NOR

SHALL ITS LIABILITY EVER EXCEED THE PURCHASE PRICE PAID TO JOSLYN FOR SUCH DEFECTIVE PRODUCT.

This warranty is not transferable and may only be enforced by the original purchaser. Claims under this warranty must be

submitted to Joslyn within thirty (30) days of discovery of any suspected product defect.

Warranty Period

TransTrack™25 Years from original date of purchase

WARRANTY STATEMENT

5900 Eastport Boulevard Richmond, VA 23231-4453 USA

TEL: 800.647.1911

www.tpsjoslyn.com

25YEAR

WARRANTY

25YEAR

FREE

REPLACEMENT

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