Toyota Celica Supra 1986 Installations- und Betriebsanleitung

Toyota Service and Repair Manual

1986 Celica Supra

Internal PDF links edited by MK2_Suprafan

********NOT FOR SALE********

TABLE OF CONTENTS

SECTION PAGE

Introduction……………………..…………………………...……………… IN

Maintenance…………………………………………………..…………….. MA

Engine Mechanical…………………………………………………..……. EM

Emissions Control System…………………………...…………………. EC

EFI System……………………………………………………………………. FI

Cooling System………………………………………………..…………… CO

Lubrication System…………………………………………..…………… LU

Ignition System……………………………………………………………… IG

Starting System…………………………………………………………….. ST

Charging System…………………………………………………………… CH

Clutch………………………………………………………………..………... CL

Manual Transmission……………………………………………..……... MT

Automatic Transmission……………………………………..…………. AT

Front Axle and Suspension..…………………………………..………. FA

Rear Axle and Suspension..……………………………..…………….. RA

Brake System……………………………………………………..………… BR

Steering System…………………………………………………..……….. SR

Body Electrical System…………………………………………..……… BE

Body………………………………………………………………..…………… BO

Air Conditioning System……………………………..………………….. AC

Propeller Shaft System............................................................ PR

Appendix

Section Page

Service Specifications…………………………………………………….. A

Standard Bolt Torque Specifications………………………………… B

SST and SSM………………………………………………………………….. C

Automatic Transmission Hydraulic Circuit………………………… D

Electrical Wiring Diagrams………………………………………………. E

INTRODUCTION

...

HOW

E THIS

MANUAL

..............

...........

-2

ENTIFICATION

FOR

TION

............

...

.....

IN-4

GENERAL REPAIR

INS

TRUCTIONS ..................

IN-4

ECAUTIONS FOR

HICLES

EOU

PED

ITH

A CATALYTIC

NVERTER

........

...

.............

-7

VEHICLE LIFT

AND

SUPPORT L

OCA

TIONS

....

IN-8

ABBREVIATIONS

USED

THIS

MANUAL

........

IN-9

-1

IN·2 INTRODUCTION -How

Use This Manual

HOW

USE

THIS

MANUAL

To assist

finding your way through

the

manual.

the

Section

Tit

and

major heading are given

the

top

every page.

INDEX is provided on

the

first page

each section

guide

you

the

item

repaired.

the

beginning

each section. PRECAUTIONS are given

that

pertain

all repair operations contained in

that

section.

Re¥1

theseprec/Wtions b8fors

swting

any

rii{Jair task.

;TROUB

SHOOTING tables are included for

each

system

help you diagnooe

the

system problem and find

the

cause.

The

repair for each possible

cause

referenced in the remedy

column

quickly lead you

the solution.

REPAIR PROCEDURES

Most

repair operations begin with an overview illustration.

identifies

the

componentsand shows how

the

partsfit together.

Example:

AOI)USM!I

Washer

Tt'lrust

Washe

r No. 1- -

--'

Thrust

Washtt No. 2

_ _..-

(j)-si<lo

Sur

*l...,"'·

e.,

Case

...

·----

----

Ph,ion

G..,

r---

Ciulc,Member RH

Iul•chMember

JCiutd't

Member

1Thrutt

Wash

tust

Whh

er No. 2

----

-+•

Lock Plet•

(

kg-em

·lb. N·

m•)

Specif*t<l

torque

• NoMtuiablt

~tt

(71.

11)

* Preeo.ttd

pan

·-

•

INTRODU

CTION

How

10 Use

This

Manual IN-3

Photograph

Illustration

what

andwhere

The

procedures

are

presented in a step-by-step

rmat:

•

The

photo

illustration shows

what

and where

it.

•

The

task

heading tells

what

do.

• The

deta

text

tells

how

per

form the task and gives

other

informa

tion

such

spec

fications

and

warnings.

Example:

TIISk

huding:

what

21. CHECK PISTON

STROK

OVERDRIVE

BRAKE

(a)

Place

SST

and a dial

dicator

onto

the overdrive

broke

piston

shown

the

li!j

ure.

SST

09,-30020

(09350~

20)

Set

p.rt

No. ComponentP6ft No.

DstJJil

text

how

(b)

Measure

the

stroke

app

ying

and

leasing

the

oom-

pressed

air

(4-

k!j/cm'

, 57 -114 psi

392 -785

kPa)

shown

the

figure.

Piston

stroke:

1.40-

1.70

(0.0551 - 0.0669 in.)

Specifiedtlon

This

format

provides

the

exper

enced

technician wi

a FAST

TRACK

the

information

needed.

The

upper

case

task head·

ing

can

read

a glance and only when necessary, t

text

below

provides

detailed

nformation.

Important

specifica·

tions

end

wamingsalways stand

out

type.

REFERENCES

References have been

kept

a minimum. However. when they

are required

you

are given

the

page

to.

SPECIFICATIONS

Specifications are presented

type

throughout the

text

the

applicable step. You never have

leave

the

procedure

look

your

specs. All specifications are also

und in

Appendex

A, specifications,

for

quick

reference.

WARNINGS

CAUTIONS,

NOTES:

• WARNINGS

are

presen

ted

type,

and

indicate there

a possibility

injury

you

other

people.

• CAUTIONS

are

presented

bold

type,

and

indica~

the

possibility

damage

the

components

baing repaired.

• NOTES are separated

from

the

but

not

appear in J

bold.

They

vide

addit

ional informati

help you

efficiently

perform

the

repair

N-4

INTROD

ON - ldentillcacion Informacion. General Repair lnslructions

IDENTIFICATION INFORMATION

VEHICLE

DENTIFI

AnON

NUMBER

The

whicle idencilicalion number is

sumptd

the

cow1

panel

che engine compartmenl. This number

also

sumped

cop

the

innrument

panel ond

th<l

dri__.s

door po$1.

ENGINE SERIAL NUMBER

The

engine serial number is stamped

the

right side

the

cylinder block.

GENERAL REPAIR INSTRUCTIONS

1. Use lender seal and floor covers

eep

tho

vttlicle elton

and

ptevenl

dama91

2. During disouembly, keep parts in

order

laciliute

assembly.

Obstrw

che following:

(al Before perform

ing

electrical work. dlsconnocc che

negative from the

beuery

terminal.

(b)

il is necessary

disconnect

the

battery for inspec.

tion

rep1ir, 1lway5 disconnect

the

cable from

the

negative 1-1 terminol which is grounded

lhe

whic

body

(c)

p.-nc

damage

the

bottery le<mi

r\11

pon,

loosen

the

terminal

nut

and

raise

straighl

without

isting It or prying it.

(d) Clean

lhe

bolterv termir\11

pons

and cable

ttfm

ir\lls

with a shop rag. Do

not

ocrape lhem with a file or

other

adrasive object.

(e)

cable terminal

the battery post with

the

nut

loose, and tighten

the

nut

after installation.

not

use a hammer

the

terminal

onto

the

pon.

(f)

Be sure

lhe

cove<

.10. lho positive (+) le<mi

r\11

properly in place.

4. Check hose

and

wiring

conn«tors

make sure

th<lt

they

are

secu,.. and

c.Otrec:t

IN-6

WRONG

•

INTRODUCTION -

G-ral

Repair Instructions

CORRECT

-·

12.

Obserw

the

following precauti

ons

.vo

id damage

the

parts:

(a)

disconnect vacuum hooes, pull

tht

end,

not

the

middle

the

hose

(b)

pull opart elec:tricol connectors, pull

the

con

nector itwlf.notthewi

res.

(c)

coreful

not

drop

elec:trieal

components

such

tentars

relays.

they

are

dropped

herd

floor,

they

should

reploced

ond

not

roused.

(d) When

neam

cleaning an engine,

protect

the

diS

tributor. coil. air filter.

e~rbu

retor

intake, air

pump

and

vcv

from water.

(e) Never

mpact

wrench

remove or innall

thermoswitches

thermo sensors.

(f)

When checking

cont

inuity

the

wire connect

insert

the

tester

probe

corefully

prevent terminals

from bending.

(g)

When using a vacuum fi'U90. never force

the

hose

onto

connector

that

too

large.

U•

st~down

adapter

nste.d.

Once

the

hose

has

been

stretched,

may

13. Tag

hosts

beforedisconnecting

them

(a) When disconnecting vacuum hoses. use tags

identi·

how

they

should

reconnected.

(b) After completing a job, double check

that

the

\laCUUm

hoses are propa<ly connected. A label under

the

hood shows

the

proper l

ayout

-8

Front

•

TRODUCTION -

Vth

icle

Lift

and

Support

Locations

VEHICLE LIFT

AND

SUPPORT LOCATIONS

·-

Se•m Notches

Se-am

tches

JACK POSITION ®

Front ··············

··

····· Center

crossmember

Rear ....................... Center

rear axle housing

PANTOGRAPH JACK POSITION - -

SUPPORT POSITION

Safety

stand .........................

....................

INTROOUCT

N - Abbrevi

ations

Used

This

Mlnuo

l IN

-9

ABBREVIATIONS USED

THIS

MANUAL

•

A/C

ALA

AlT

. ATM

ATF

BDC

BVSV

fu8

DOHC

DVV

ECT

ECU

EFI

EGA

ELR

EPA

ESA

ETA

EVAP

Ex.

IRS

ISC

LHD

LSD

. MTM

OPT

0/S

PCV

SED

SSM

SST

STD

S/W

T/C

TCCS

TOC

TWC

UIS

VSV

w/o

AirConditioner

Automat

Locl<

Retractor

Automatic

TtaflJmiss

Automati

ansmiss

ion Fl

uid

OYOrdriYO

Broke

No.

1 Brake

No.2

Brake

No.3

Brake

Bottom

Dead

Center

fore

Top

Dead

Center

Birnatal

Vacuum

Switchi

Val110

Overdri

Direct

Clutch

Front

Clutch

Rear Cl

utch

Circuit

8reak

Double

Ovt< Hood Com

Dash

Pot

Doub

Vacuum

Vel

\10

Electronic Contro

iJed

Transmission

Electronic

Controlled

Unit

Electronic Fuel Injection

Exhaust

Gas

Recirculation

Emergency Locking

Ret

rac

tor

Evaporator

Pressure

Regulator

Electron

Spark

Advance

lectronic

Tuning

Radio

Evaporat

illl (Emission

Control)

Exhaus

(man

ifold, valve)

cept

Front

Left

ront

Right

Igniti

Inta

(man

ifold, valve)

ndependent

Raar Suspension

Idle Speed

Control

Left-

han

Left-

han

d Drive

LimitedS

p Differential

Multipurpo

Manual

Trtn

smission

Overdrive

Option

Owrsize

Positive

Ctankcase

Ventilation

Power

Steer

Right

·h

and

Rear Loft

Rear Ri

ght

Sedan

Spec

ial Service Materials

Spec

ial Service Tools

Standard

Swit

Torque

Conwntr

Toyoto

Computer

Controlled

System

Top

DN<f

cantor

Three-Way

catal

yst

Und<mize

Vacuum

Switch

ing

With

out

•

MAINTENANCE

.....

NTENANCE

SCHE

DULE . . • •. • . • • • • • • • • . • •

·2

MAIN

TENANCEOPERATIONS • • • . . . . . . . • • • • •• MA-4

L MAINTENANCE

......

•

....

•

·12

RAL

NOTES:

• Every

se<Vice

em in

riodic m

airm

nce list must

performed.

• F1llure

n one item Cln ClUte

the

engine

poor1y

•net

incr

ease ex

haust

emissions.

•

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