TRAK-IT Powers TI-C5 Bedienungsanleitung

OPERATORS MANUAL

TRAK-IT TOOL MODEL TI-C5

TI-C5

TI-C5-USA.book 1 ページ２０１１年４月２６日　火曜日　午後１時７分

INDEX INDEX ÍNDICE

ENGLISH Page 3 to 21

FRANÇAIS Page ** to **

ESPAÑOL Page ** to **

DEFINITIONS OF SIGNAL WORDS

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in mi-

nor or moderate injury.

NOTE: Emphasizes essential information.

DÉFINITIONS DES DIFFÉRENTS DEGRÉS D’ AVERTISSEMENTS

AVERTISSEMENT: Indique une situation éventuellement dangereuse qui, si elle n’est pas

contournée, pourrait provoquer la mort ou des blessure sérieuses.

ATTENTION:

Indique une situation éventuellement dangereuse qui, si elle n’est pas contournée,

pourrait provoquer des blessures légères à moyennement sérieuses.

REMARQUE: Souligne des informations importantes.

DEFINICIÓN DE LAS INDICACIONES DE ADVERTENCIA

ADVERTENCIA: Indica una situación potencialmente peligrosa que podría causar la muerte o

graves lesiones si no se evita.

PRECAUCIÓN: Indica una situación potencialmente peligrosa que podría causar lesiones menos

graves o leves si no se evita.

NOTA: Resalta informaciones importantes.

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INDEX

1. SAFETY INSTRUCTIONS....................................................................3

2. SPECIFICATIONS AND TECHNICAL DATA....................................10

3. SAFETY DEVICES.............................................................................11

4. HOW TO USE THE BATTERY AND THE CHARGER ......................11

5. HANDLING OF FUEL CELL..............................................................14

6. INSTRUCTIONS FOR OPERATION..................................................15

7. MAINTAIN FOR PERFORMANCE ....................................................19

8. STORING ...........................................................................................20

9. TROUBLE SHOOTING/REPAIRS .....................................................20

1. SAFETY INSTRUCTIONS

PRECAUTIONS ON USING THE TOOL

1. WEAR EYE PROTECTION

Danger to the eyes always exists due to the possibility of

dust being blown up by the exhausted air or of a fastener fly-

ing up due to the improper handling of the tool. For these

reasons, eye protection shall always be worn when operat-

ing the tool.

The employer and/or user must ensure that proper eye pro-

tection is worn. Eye protection equipment must conform to

the requirements of the American National Standards Insti-

tute, ANSI Z87.1 (Council Directive 89/686/EEC of 21 DEC.

1989) and provide both frontal and side protection.

The employer is responsible to enforce the use of eye pro-

tection equipment by the tool operator and all other person-

nel in the work area.

NOTE: Non-side shielded spectacles and face shields

alone do not provide adequate protection.

2. EAR PROTECTION MAY BE REQUIRED IN SOME ENVI-

RONMENTS

As the working condition may include exposure to high noise

levels which can lead to hearing damage, the employer and

user should ensure that any necessary hearing protection is

provided and used by the operator and others in the work area.

ENGLISH

OPERATING and MAINTENANCE MANUAL

BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY WARNING AND IN-

STRUCTIONS.

KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.

WARNING

TO AVOID SEVERE PERSONAL INJURY OR PROPERTY

DAMAGE

BEFORE USING THE TOOL, READ CAREFULLY AND UN-

DERSTAND THE FOLLOWING "SAFETY INSTRUC-

TIONS". FAILURE TO FOLLOW WARNINGS COULD

RESULT IN DEATH OR SERIOUS INJURY.

WARNING

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3. WEAR THE CLOTHINGS AND A PROTECTIVE GEAR

SUITABLE FOR THE WORKING ENVIRONMENT

Depending on the working environment, wear a long-sleeve

work uniform and a protective gear such as a hard hat, safe-

ty shoes.

4. CAUTIONS FOR FUEL CELL

1Be sure to set Fuel Cell.

2Store Fuel Cell in well ventilated area.

3Do not expose the Fuel Cell to the direct sunshine.

Do not place the Fuel Cell in a vehicle or a trunk where the

temperature could rise. It could explode. A used empty Fuel

Cell still contains a combustible jet gas, which could swell

and explode a container into pieces.

4Store the Fuel Cell at ambient temperature of 120°F

(49°C) or lower.

The Fuel Cell contains the pressurized combustible gas. If

it is exposed to the temperature higher than 120°F (49°C),

the gas could leak from it or burst, resulting in a fire.

5Do not breathe in the gas.

6Do not incinerate or recycle the empty Fuel Cell.

7Never jet the gas to the human body.

8Do not remove the rubber plug from the bottom of the

Fuel Cell except at disposal.

9Do not make a hole in the Fuel Cell.

5. CAUTIONS FOR CHARGING METHOD, THE CHARGER

AND THE BATTERY

1Be sure to use Battery (Cat.#55583).

Be sure to use Battery (Cat.#55583) for the tool. Never con-

nect the tool to a power source or other rechargeable bat-

tery, dry cells or storage battery for automobiles.

Neglect of this could cause breakage, trouble, heat genera-

tion or combustion.

(See Page 11 for Battery (Cat.#55583))

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2Be sure to charge with Charger Base (Cat.#55618).

Be sure to charge the Battery with Charger Base

(Cat.#55618).

If charged with other charger, it could fail to be properly

charged as well as get broken, ignited or generate the heat.

(See Page 10 for Charger Base (Cat.#55618))

3Charge the Battery prior to use.

The new Battery or the one which has not been used for a

long period may not be fully charged due to self-discharge.

Be sure to charge it with Charger Base (Cat.#55618).

4Charge the Battery at the specified voltage.

Be sure to charge, using a 100-240 V AC plug socket (for

household use). Never charge at other than the specified

voltage. Neglect of this could cause combustion or heat

generation.

5Never use a transformer such as a booster for the pow-

er source of the charger.

Neglect of this causes a trouble or burnout of the charger.

6Never use an engine generator or DC power source to

charge the Battery.

Neglect of this causes a trouble or burnout of the charger.

7Never charge the Battery in the rain or in the place ex-

posed to water splash or moisture.

If it is charged in the wet condition, it could cause an electric

shock or short-circuiting, resulting in a fire due to burnout or

combustion.

8Never touch a power plug with a wet hand.

Holding it with a wet hand could cause an electric shock.

9Never cover the charger in use with a cloth, and so on.

Putting a cover could generate the heat, resulting in a burn-

out or fire.

0Do not put the charger close to a fire.

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aDo not charge the Battery near any combustible sub-

stance.

bCharge the Battery in a well-ventilated area, protected

against the direct sunshine.

Charging in the direct sunshine could overheat the charger,

resulting in a burnout or fire.

cCharge the Battery at ambient temperature of 32°F (0°C)

to 104°F (40°C).

If the ambient temperature is less than 32°F (0°C) to104°F

( 40°C), charging may not be allowed, could result in a fire.

dDo not allow foreign objects into a ventilation hole or

Battery plug socket in the charger.

They cause an electric shock or trouble. Use in the place

free of dust.

eHandle a power cord with care.

If you hold the power cord of the AC adapter to carry or pull

it to disconnect from a plug socket, it will be damaged, re-

sulting in snapping or short-circuiting. Also, take care that it

will not come into contact with cutters, high-temperature

substances, oil or grease. Replace the damaged power

cord with a new one.

fOnce the Battery is disconnected from the tool body, be

sure to cover it with a pack cap, unless it is used.

In order to prevent short-circuiting, cover the terminal block

(metal section) of the unused Battery with the pack cap.

gNever short-circuit the terminal block (metal section) of

the Battery.

If it is short-circuited, a large current will run to overheat the

Battery, causing you a burn or damage on it.

hNever throw the Battery into a fire.

Neglect of this could cause an explosion.

6. CARE SHOULD BE TAKEN WHEN CONNECTING THE

BATTERY TO THE TOOL

When connecting the Battery to the tool, be sure to observe

the following in order to prevent malfunctioning.

(1) Do not put your finger on the trigger.

(2) Do not press the contact arm against the object.

(3) Never put your finger or hand near the muzzle.

7. BE SURE TO CHECK WHEN THE BATTERY IS CON-

NECTED

Prior to using the tool, connect the Battery to it without

pressing the contact arm against the object and loading the

pins and Fuel Cell, and be sure to check the following:

Thinner Gasoline

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(1) Check whether or not operating sound is heard, by

only connecting the Battery.

* The fan inside the tool starts running when battery is

on the tool and the contact arm is depressed. This is

normal and not a malfunction.

(2) Check for heat generation or abnormal smell or sound.

If the tool is activated, generates the heat or emits ab-

normal smell or sound, it is an indication of trouble.

Using the tool in that condition results in an accident.

If any abnormality is found, contact your nearest au-

thorized distributor.

8. UNPLUG THE CHARGER WHEN IT IS NOT USED

9. ONLY USE TOOL IN WELL VENTILATED AREA

If used in an ill-ventilated place, you could suffer from oxy-

gen starvation.

10. AVOID THE DIRECT SUNSHINE

Do not place the tool in a vehicle or a trunk where the tem-

perature could rise, because it could explode. A used empty

Fuel Cell still contains a combustible jet gas, which could

swell and explode a container into pieces.

11. NEVER USE THE TOOL NEAR THE VOLATILE COM-

BUSTIBLE SUBSTANCES

Never use the tool near gasoline, thinner, gas, paint or ad-

hesive agent, because it could ignite or explode.

12. KEEP TOOL AWAY FROM FIRE

13. BE SURE TO USE THE TOOL IN THE WORKING ENVI-

RONMENT OF 19°F (-7°C) TO 120°F (49°C), BECAUSE

THE TOOL BODY COULD BE DAMAGED, IGNITE OR

EXPLODE

19°F (-7°C) or lower: The tool body could be damaged.

120°F (49°C) or higher: The Fuel Cell could be damaged,

resulting in ignition or explosion.

14. DO NOT USE THE TOOL IN THE RAIN OR IN A VERY

HUMID PLACE

Neglect of this causes a trouble.

15. NEVER DRIVE THE PINS, FACING EACH OTHER

If you drive the pins, facing each other, an improperly driven

pin may hit and injure the worker facing you.

16. BEWARE OF THE HIGH TEMPERATURE OF THE TOOL

If the tool is used for a long period of time, the nose and con-

tact arm will become hot. Be careful not to get a burn.

Thinner Gasoline

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17. WHEN USING THE HOOK, BE SURE TO RELEASE

YOUR FINGER FROM THE TRIGGER

18. REMOVE THE FUEL CELL AND THE BATTERY AND

EMPTY THE MAGAZINE WHEN THE TOOL IS NOT IN

USE

Always remove the Fuel Cell and the Battery from the tool

and empty the magazine when operation has been com-

pleted or suspended, when unattended, moving to a differ-

ent work area, adjusting, disassembling, or repairing the

tool, and when clearing a jammed fastener.

19. INSPECT SCREW TIGHTNESS

Loose or improperly installed screws or bolts cause acci-

dents and tool damage when the tool is put into operation.

Inspect to confirm that all screws and bolts are tight and

properly installed prior to operating the tool.

Be sure that the tool has been cooled down.

20. DO NOT TOUCH THE TRIGGER UNLESS YOU INTEND

TO DRIVE A FASTENER

Never touch the trigger unless you intend to drive a fastener

into the work. It is dangerous to walk around carrying the

tool with the trigger pulled, and this and similar actions

should be avoided.

21. NEVER POINT THE DISCHARGE OUTLET TOWARD

YOURSELF AND OTHER PERSONNEL

If the discharge outlet is pointed toward people, serious ac-

cidents may be caused when misfiring. Be sure the dis-

charge outlet is not pointed toward people when the Fuel

Cell and the Battery are inserted or not, loading and unload-

ing the fasteners or similar operations.

22. USE SPECIFIED FASTENERS

The use of fasteners other than specified fasteners will

cause the tool malfunction. Be sure to use only specified

fasteners when operating the tool.

23. PLACE THE DISCHARGE OUTLET ON THE WORK SUR-

FACE PROPERLY

Failure to place the discharge outlet of the nose in a improp-

er manner can result in a fastener flying up and is extremely

dangerous.

24. KEEP HANDS AND BODY AWAY FROM THE DIS-

CHARGE OUTLET

When loading and using the tool, never place a hand or any

part of body in fastener discharge area of the tool. It is very

dangerous to hit the hands or body by mistake.

25. DO NOT DRIVE FASTENERS CLOSE TO THE EDGE

AND CORNER OF THE WORK AND THIN MATE RIAL

The workpiece is likely to split and the fastener could fly free

and hit someone.

CAUTION

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26. DO NOT DRIVE FASTENERS ON TOP OF OTHER FAS-

TENERS

Driving fasteners of the top of other fasteners may cause

deflection fasteners which could cause injury.

27. REMOVING THE FASTENERS AFTER COMPLETING

OPERATION

If fasteners are left in the magazine after the completion of

operation, there is the danger of a serious accident occur-

ring prior to the resumption of operation, should the tool be

handled carelessly, or when inserting the Fuel Cell and the

Battery. For this reason, always remove all fasteners re-

maining in the magazine after completion of the operation.

28. CHECK OPERATION OF THE CONTACT TRIP MECHA-

NISM FREQUENTLY

Do not use the tool if the trip is not working correctly as ac-

cidental driving of a fastener may result.

Do not interfere with the proper operation of the contact trip

mechanism.

29. WHEN USING THE TOOL OUTSIDE OR ELEVATED

PLACE

When fastening roofs or similar slanted surface, start fas-

tening at the lower part and gradually work your way up.

Fastening backward is dangerous as you may loose your

foot place.

30. NEVER USE THE TOOL IF ANY PORTION OF THE TOOL

CONTROLS (e.g., TRIGGER, CONTACT ARM) IS INOP-

ERABLE, DISCONNECTED, ALTERED OR NOT WOK-

ING PROPERLY

31. NEVER ACTUATE THE TOOL INTO FREE SPACE

This will avoid any hazard caused by free flying fasteners

and excessive strain of the tool.

32. ALWAYS ASSUME THAT THE TOOL CONTAINS FAS-

TENERS

33. RESPECT THE TOOL AS A WORKING IMPLEMENT

34. NO HORSEPLAY

35. NEVER LOAD THE TOOL WITH FASTENERS WHEN

ANY ONE OF THE OPERATING CONTROLS (e.g., TRIG-

GER, CONTACT ARM) IS ACTIVATED

36. TAKE GOOD CARE OF THE TOOL

Clean the tool with dry soft cloth. Never use wet cloth or vol-

atile solutions such as thinner, benzine.

37. AVOID THE DIRECT SUNSHINE

Do not leave the tool or Charger in the direct sunshine for a

long time.

OBSERVE THE FOLLOWING GENERAL CAU-

TION IN ADDITION TO THE OTHER WARNINGS

CONTAINED IN THIS MANUAL

•Do not use the tool as a hammer.

•The tool must be used only for the purpose it was

designed.

•Never remove, tamper with the operating controls

(e.g., TRIGGER, CONTACT ARM)

•Keep the tool, the Fuel Cell and the Battery in a

dry place out of reach of children when not in use.

•Do not use the tool without Safety Warning label.

•Do not modify the tool from original design or

function.

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2. SPECIFICATIONS AND TECHNICAL DATA

1. NAME OF PARTS

NOTE: The triangle symbol marked as "V" following its tool serial number indicates that safety yoke is equipped with this tool.

2. TOOL SPECIFICATIONS 3. FASTENER SPECIFICATIONS

4. TECHNICAL DATA

1NOISE

A-weighted single-event ------ LWA, 1s, d 103.38 dB

sound power level

A-weighted single-event ------ LpA, 1s, d 97.34 dB

emission sound pressure

level at work station

These values are determined and documented in accordance to EN12549 : 1999.

2VIBRATION

Vibration characteristic value = 6.00 m/s2

These values are determined and documented in accordance to ISO 8662-11.

This value is a tool-related characteristic value and does not represent the influence to the hand-arm-system when sing the tool.

An influence to the hand-arm-system when using the tool will for example depend on the gripping force, the contact pressure force, the

working direction, the workpiece, the workpiece support.

1Cylinder Cap Unit

2Fuel Cap

3Housing

4LED

5Trigger

6Battery

7Hook

8Nail Stopper

9Contact Arm

0Follower Holder

aFollower

bMagazine

cMagazine Foot

dPack Cap

eTerminal Block

fBattery (Cat.#55583)

gBattery Setting Hollow

hJack

iPower Cord

jCharger Base(Cat.#55618)

kPower Plug

lAC Adapter

PRODUCT NO. TI-C5

HEIGHT 14-3/8" (365 mm)

WIDTH 4-7/8" (124 mm)

LENGTH 17-1/8" (435 mm)

WEIGHT 8.1 lbs. (3.7 kg)

(including Fuel Cell and Battery)

LOADING CAPACITY

42 pins

BATTERY

Battery (Cat.#55583)

BATTERY CAPACITY

6V DC, 1.5 Ah

CHARGER

Charger base (Cat.#55618)

POWER SOURCE

100-240V AC, 50 or 60 Hz

POWER CONSUMPTION

(Rated output)

8VA (10V 800mA)

CHARGING TIME 150 minutes at maximum

ACCESSORIES Safety Glasses, Carrying case, Bat-

tery, Charger, Jam clear tool

PRODUCT NO. TI-C5

PIN LENGTH 1/2" to 1-1/4" (12 to 32 mm)

SHANK DIAMETER .102", .120", .145"

(2.6 mm, 3.0 mm, 3.7 mm)

SHANK TYPE Smooth, Step

HEAD DIAMETER .252" (6.4 mm)

TI-C5-USA.book 10 ページ２０１１年４月２６日　火曜日　午後１時７分

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