Trane UniTrane FCD Betriebsanleitung

UniTrane™ FCD ducted fan coil units

Sizes 101-103-203-204-304-306-406-408-508-512-612-721

UniTrane™ FED ducted fan coil units

Sizes 100-200-300-400-500-600

Installation

Operation

Maintenance

July 2013

UNT-SVX10G-E4

UNT-SV 10G-BAT1_Mise en page 1 7/26/2013 2:41 PM Page 1

General Information

UNT-SVX10G-E4

Foreword

These instructions are given as a

guide to good practice in the

installation, start-up, operation, and

maintenance by the user, of Trane

UniTrane™ CD/ ED fan coil units.

They do not contain full service

procedures necessary for the

continued successful operation of

this equipment. The services of a

qualified technician should be

employed through the medium of a

maintenance contract with a

reputable service company. Read

this manual thoroughly before unit

start-up.

Warnings and cautions

Warnings and Cautions appear at

appropriate sections throughout

this manual. Your personal safety

and the proper operation of this

machine require that you follow

them carefully. The constructor

assumes no liability for installations

or servicing performed by

unqualified personnel.

WARNING! : Indicates a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

CAUTION! : Indicates a potentially

hazardous situation which, if not

avoided, may result in minor or

moderate injury. It may also be

used to alert against unsafe

practices or for equipment or

property-damage-only accidents.

Safety recommendations

To avoid death, injury, equipment or

property damage, the following

recommendations should be

observed during maintenance and

service visits:

1. The maximum allowable

pressures for system leak testing

on low and high pressure side

are given in the chapter

"Installation". Always provide a

pressure regulator.

2. Disconnect the main power

supply before any servicing on

the unit.

3. Service work on the refrigeration

system and the electrical system

should be carried out only by

qualified and experienced

personnel.

Reception

On arrival, inspect the unit before

signing the delivery note.

Reception in France only:

In case of visible damage: The

consignee (or the site

representative) must specify any

damage on the delivery note,

legibly sign and date the delivery

note, and the truck driver must

countersign it. The consignee (or

the site representative) must notify

Trane Epinal Operations - Claims

team and send a copy of the

delivery note. The customer (or the

site representative) should send a

registered letter to the last carrier

within 3 days of delivery.

Note: for deliveries in rance, even

concealed damage must be looked

for at delivery and immediately

treated as visible damage.

Reception in all countries except

France:

In case of concealed damage: The

consignee (or the site

representative) must send a

registered letter to the last carrier

within 7 days of delivery, claiming

for the described damage. A copy

of this letter must be sent to Trane

Epinal Operations - Claims team.

Storage until installation

Units must be stored in a closed

environment, protected from

weather.

The humidity of the storage

environment shall not exceed 70%

relative humidity.

UNT-SV 10G-BAT1_Mise en page 1 7/26/2013 2:41 PM Page 2

General Information

3UNT-SVX10G-E4

Warranty

Warranty is based on the general

terms and conditions of the

manufacturer. The warranty is void

if the equipment is repaired or

modified without the written

approval of the manufacturer, if the

operating limits are exceeded or if

the control system or the electrical

wiring is modified. Damage due to

misuse, lack of maintenance or

failure to comply with the

manufacturer's instructions or

recommendations is not covered by

the warranty obligation. If the user

does not conform to the rules of

this manual, it may entail

cancellation of warranty and

liabilities by the manufacturer.

Maintenance contract

It is strongly recommended that you

sign a maintenance contract with

your local Service Agency. This

contract provides regular

maintenance of your installation by

a specialist in our equipment.

Regular maintenance ensures that

any malfunction is detected and

corrected in good time and

minimizes the possibility that

serious damage will occur. inally,

regular maintenance ensures the

maximum operating life of your

equipment. We would remind you

that failure to respect these

installation and maintenance

instructions may result in

immediate cancellation of the

warranty.

Training

To assist you in obtaining the best

use of it and maintaining it in

perfect operating condition over a

long period of time, the

manufacturer has at your disposal a

refrigeration and air conditioning

service school. The principal aim of

this is to give operators and

technicians a better knowledge of

the equipment they are using, or

that is under their charge. Emphasis

is particularly given to the

importance of periodic checks on

the unit operating parameters as

well as on preventive maintenance,

which reduces the cost of owning

the unit by avoiding serious and

costly breakdown.

UNT-SV 10G-BAT1_Mise en page 1 7/26/2013 2:41 PM Page 3

Contents

UNT-SVX10G-E44

General information 2

Installation 5

Unit identification 5

General data 7

Operating limits (temperature and airflow) 11

Water quality recommendations 11

Handling the unit 12

Mounting the accessories 12

Mounting the unit in the ceiling 14

Ductwork connection 17

Water connection 19

Condensate drainage connection 23

Electrical connection 28

Connecting the thermostats 32

Main power supply 39

External static pressure and airflow curves 40

Water pressure drop curves 48

Pre-start checkout 53

Installation checklist 53

Commissioning 53

Maintenance 54

Servicing the electric heater 54

Accessing the filter 54

Servicing the coil 56

Servicing the fan motor assembly 57

Periodic maintenance 58

User guide 59

Thermostats Type L, M, N, P, E for CD 59

UNT-SV 10G-BAT1_Mise en page 1 7/26/2013 2:41 PM Page 4

Installation

5UNT-SVX10G-E4

Unit identification

Units arrive on site with an

identification sticker with

pictograms, which clearly indicates

important information such as the

customer order number, job name,

unit model size, coil type, presence

of an electric heater, motor type,

unit handing, speed wiring, and so

on. (See igure 1)

Figure 1 - Unit identification sticker

10 7

345

FCD204

FCD204AWH5RJW1WABWWWAAWWW2EGW

UK CO6 2NS

1-3-5

UNT-SV 10G-BAT1_Mise en page 1 7/26/2013 2:41 PM Page 5

UNT-SVX10G-E46

Installation

ƒ= Indicates the unit handing

„= Indicates the coil type

…= Indicates the presence of an

electric heater

‡= Indicates the factory-wired fan speeds (AC motor) or presence of EC

motor



= Indicates the unit description

‚

= Indicates the ZN control configuration program

2-pipe cooling only

2-pipe heating only

2-pipe cooling + electric heater

2-pipe changeover, 2-way valve

2-pipe changeover, 3-way valve

2-pipe changeover + electric heater, 2-way valve

2-pipe changeover + electric heater, 3-way valve

4-pipe

ˆ= Indicates customer order number (max 25 alphanumeric characters)

‰= Indicates job name (max 25 alphanumeric characters)

Š= Indicates personal customer tag (max 22 alphanumeric characters)

Zone control

Cascade control

Water Right hand +

Electric Right

connection

Water Left hand +

Electric Right

connection

Water Right hand +

Electric Left connection

Water Left hand +

Electric Left connection

2 STD

2 HC

Standard coil

2-pipe high capacity

coil

4-pipe standard coil

STD

Electric heater. If

nothing, no electric

heater

Electric heater with

electro-mechanical

relay

Electric heater with

solid-state relay

3 - 4 - 5

1 = Low speed

3 = Medium speed

5 = High speed

4 HC

4-pipe high capacity

coil

Indicates presence of EC motor

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7UNT-SVX10G-E4

Installation

Speed at ESP = 0Pa Unit size 101 103 203 204 304 306 406 408 508 512 612 721

Airflow (1) (m3/h) 188 271 321 415 438 642 642 1004 1110 1329 1411 2031

Standard coil,

cooling mode Air inlet conditions : 27°C/47%, Water : 7/12°C, Constant delta T°

Total/sensible

cooling capacity (1) (kW) 1.3/0.97 1.7/1.3 1.6/ 1.3 1.9/1.6 2.8/2.1 3.7/2.8 4.1/3.1 5.5/4.3 4.9/3.8 5.5/4.4 8.8/6.6 11.1/1.5

EER/Eurovent

Energy class (2) 50/F 53/E 45/F 45/F 53/E 58/E 65/E 58/E 50/F 33/G 49/F 39/F

Water flow (1) (l/s) 0.062 0.081 0.076 0.091 0.13 0.18 0.2 0.26 0.24 0.26 0.42 0.53

Water pressure

drop (1) (kPa) 16 24.8 5.8 8 13 21.6 25.3 42.9 45.8 55.3 40.9 42.5

Water content (l) 0.5 0.5 0.6 0.6 1.3 1.3 1.5 1.5 1.5 1.5 2.8 3.3

Water connection 1/2" ISO R7 female gas 3/4" ISO R7 female gas

Standard coil,

heating mode Air inlet : 20°C, Water inlet : 50°C, Water flow from cooling mode

Heating capacity (1) (kW) 1.5 1.9 2.3 2.8 3.5 4.8 5.2 7.3 6.8 7.8 10.2 14.2

COP/Eurovent

Energy class (2) 55/E 59/E 66/E 63/E 67/E 75/D 78/D 72/D 64/E 45/F 54/E 49/F

Water flow (1) (l/s) 0.062 0.081 0.076 0.091 0.13 0.18 0.2 0.26 0.24 0.26 0.42 0.53

Water pressure

drop (1) (kPa) 13.1 20.7 4.8 6.7 13.6 23 20.6 35.2 38.7 46.8 35.6 39.5

Electric heater

(option)

Electric heater (W) NA 500 500/750 500/1000 500/1500 500/1500 500/1500 1500/4000 1500/3000 1500/4000 1500/4000 1500/4000

Power supply (V-Ph-Hz) 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50

Power absorbed

(speeds 1/3/5) (W) 11/16/27 18/25/40 19/26/41 23/37/54 26/42/61 36/58/82 36/59/82 53/87/118 53/87/124 118/139/164 119/145/171 152/184/289

Absorbed current

(min/max) (A) - 2.2 2.2/3.3 2.2/4.3 2.2/6.5 2.2/6.5 2.2/6.5 6.5/17.4 6.5/13 6.5/17.4 6.5/17.4 6.5/17.4

Fan motor

Maximun external

static pressure (Pa) 40 60 60 60 90 90 90 90 90 90 90 90

Sound levels

Sound power level

(speeds 2/3/5) (3) (dB(A)) 28/32/42 40/47/54 41/47/54 39/49/ 56 38/47/53 43/53/59 46/55/61 45/54/60 45/56/61 52/59/64 50/58/63 49/64/53

Sound pressure level

(speeds 2/3/5) (4) (dB(A)) 19/23/33 31/38/45 32/38/45 30/40/47 29/38/44 34/44/50 37/46/52 36/45/51 36/47/52 43/50/55 41/49/54 40/55/44

NR evel

(speeds 2/3/5) (4) 17/17/25 28/34/40 29/34/40 27/37/43 25/34/40 30/41/47 34/43/48 31/40/46 32/43/48 36/45/51 35/43/49 36/50/39

NC evel

(speeds 2/3/5) (4) 16/15/23 26/33/39 27/33/39 26/35/41 23/32/39 29/39/45 32/41/46 29/38/44 30/41/46 35/44/49 34/41/47 34/49/38

Speed 1/3/5 -> speed low/medium/high

(1) At high speed acc. to Eurovent conditions

(2) EER Eurovent ratio and class definition (speed low/medium/high)

(3) Levels according to Eurovent specification 8/2 (ISO 3741/88) and Eurovent C Certification

(4) Values calculated from sound levels with hypothetical acoustic attenuation of 9dB

General data

Table 1 - General data - FCD without air connections

230V/50Hz/1pH, Reversible coil, 2 Pipes

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UNT-SVX10G-E48

Installation

Table 2 - General data - FCD with inlet/discharge air connections (Dia. 200mm) and EU3 filter

230V/50Hz/1pH, Reversible coil, 2 Pipes

Speed at ESP = 50Pa Unit size 204 (*) 304 (*) 306 406 408 508 512 612 721

Airflow (1) (m3/h) 145 152 402 400 544 585 864 869 1990

Standard coil, cooling mode Air inlet conditions : 27°C/47%, Water : 7/12°C, Constant delta T°

Total/sensible cooling capacity (1) (kW) 0.84/0.

1.2/0.8

52.6/2 2.9/2.1 3.7/2.7 3.3/2.4 4.3/3.3 6.3/4.5 11/8.4

EER/Eurovent Energy class (2) 24/E 28/D 42/C 47/C 41/C 35/D 32/D 45/C 40/D

Water flow (1) (l/s) 0.04 0.056 0.13 0.14 0.18 0.16 0.2 0.3 0.53

Water pressure drop (1) (kPa) 1.9 2.5 11.6 13.5 20.7 22.2 35.2 22.1 41

Water content (l) 0.6 1.3 1.3 1.5 1.5 1.5 1.5 2.8 3.3

Water connection 1/2" ISO R7 female gas 3/4" ISO R7 female gas

Standard coil, heating mode Air inlet : 20°C, Water inlet : 50°C, Water flow from cooling mode

Heating capacity (1) (kW) 1.2 1.4 3.3 3.5 4.5 4.2 5.7 6.9 14

COP/Eurovent Energy class (2) 32/D 32/D 53/C 56/C 50/C 45/C 42/C 49/C 50/C

Water flow (1) (l/s) 0.04 0.056 0.13 0.14 0.18 0.16 0.2 0.3 0.53

Water pressure drop (1) (kPa) 1.5 2.5 10.1 10.9 16.7 18.7 29.7 19.1 38

Electric heater (option)

Electric heater (W) 500/

1000

500/

1500

500/

1500

500/

1500

1500/

4000

1500/

3000

1500/

4000

1500/

4000

1500/

4000

Power supply (V-Ph-Hz) 230-1-

230-1-

50 230-1-50

Power absorbed (speeds 1/3/5) (W) 23/37

/54

26/42

/61

36/58

/82

36/59

/82

53/87

/118

53/87

/124

118/13

9/164

119/14

5/171 146/254/283

Absorbed current (min/max) (A) 2.2/4.3 2.2/6.5 2.2/6.5 2.2/6.5 6.5/17.4 6.5/13 6.5/17.4 6.5/17.4 6.5/17.4

Fan motor

Maximun external static pressure (Pa) 50 70 70 70 70 70 70 70 70

Sound levels

Supply sound power level (speeds

2/3/5) (3) (dB(A)) 39/45/

38/46/

45/50/

42/48/

42/49/

46/53/

50/54/

47/50/

54 39/43/54

Return sound power level (speeds

2/3/5) (3) (dB(A)) 42/48/

43/49/

47/52/

45/50/

40/47/

51/56/

53/56/

50/53/

56 42/46/67

Radiated sound power level

(speeds 2/3/5) (3) (dB(A)) 31/40/

31/40/

33/42/

33/41/

42/48/

44/48/

44/49/

53 37/41/52

NR evel (speeds 2/3/5) (4) 20/25/

18/25/

24/31/

22/30/

27/33/

31/34/

27/30/

33 20/24/34

NC evel (speeds 2/3/5) (4) 18/23/

16/23/

23/29/

20/28/

25/32/

29/32/

26/28/

18/22/

Speed 1/5/6 -> speed low/medium/high

(1) At medium speed in compliance with Eurovent conditions

(2) EER Eurovent ratio and class definition (speed (low/medium/high)

(3) Levels according to Eurovent specification 8/2 (ISO 3741/88) and Eurovent C Certification

(4) Values calculated from sound levels with hypothetical acoustic attenuation of 20dB

(*) CD 204/304 performance at speeds 1/4/5 : sound power at speeds 2/3/4

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9UNT-SVX10G-E4

Installation

Table 3 - General data - FED without air connections

230V/50Hz/1pH, Reversible coil, 2 Pipes

Speed at ESP = 0Pa Unit size 100 200 300 400 500 600

Airflow (1) (m3/h) 310 441 609 1014 1591 1591

Standard coil, cooling mode Air inlet conditions : 27°C/47%, Water : 7/12°C, Constant delta T°

Total / sensible cooling capacity (1) (kW) 1.4 / 1.1 1.9 / 1.6 3.3 / 2.5 5.2 / 4.1 6.1 / 4.9 9.7 / 7.3

FCEER / Eurovent Energy class (2) 186 / B 185 / B 174 / B 133 / A 87 / A 125 / A

Water flow (1) (l/s) 0.068 0.093 0.16 0.25 0.29 0.46

Water pressure drop (1) (kPa) 18.3 8.2 15.5 39 60.8 48.2

Water content (l) 0.5 0.6 1.3 1.5 1.5 2.8

Water connection 1/2" ISO R7 female gas

Standard coil, heating mode Air inlet : 20°C, Water inlet : 50°C, Water flow from cooling mode

Heating capacity (1) (kW) 1.9 2.7 4.3 6.9 8 11.4

FCCOP / Eurovent Energy class (2) 240 / B 250 / B 138 / A 173 / A 103 / A 42 / A

Water flow (1) (l/s) 0.068 0.093 0.16 0.25 0.29 0.46

Water pressure drop (1) (kPa) 15.1 6.9 13.6 38 60 48

Electric heater (option)

Electric heater (W) - 500 500 / 750 1000 / 3000 1000 / 3000 1000 / 3000

Power supply (V-Ph-Hz) 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50

Power absorbed (speeds 1/3/5) (W) 3.3/5.8/12 3.7/8.7/19 4.8/18/43 8/39/65 36/112/159 36/112/159

Absorbed current (min/max) (A) - 2.2 2.2/3.3 4.3/13 4.3/13 4.3/13

Fan motor

Maximun external static pressure (Pa) 50 60 90 90 90 90

Sound levels

Sound Power evel (speeds 1/3/5) (3) (dB(A)) 32/41/49 35/45/53 37/52/61 42/57/62 56/66/69 56/66/69

Sound Pressure evel (speeds 1/3/5) (4) (dB(A)) 23/32/40 26/36/44 28/43/52 33/49/53 46/56/60 46/56/60

NR evel (speeds 1/3/5) (4) 21/28/36 22/31/40 24/38/49 29/44/49 42/54/56 42/54/56

NC evel (speeds 1/3/5) (4) 19/27/34 20/30/38 22/37/47 27/42/47 40/52/50 40/52/50

Voltage range

Minimum voltage (V) 2 2.3 2.6 333

Maximum voltage (V) 5.1 5.8 7.6 997

Speed 1/3/5 -> speed low/medium/high

(1) At high speed in compliance with Eurovent conditions

(2) EER Eurovent ratio and class definition (speed low/medium/high)

(3) Levels according to Eurovent specification 8/2 (ISO 3741/88) and Eurovent C Certification or 400/500/600 as per voltages declared to Eurovent.

(4) Values calculated from sound levels with hypothetical acoustic attenuation of 9dB

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UNT-SVX10G-E410

Installation

Table 4 - General data - FED with inlet/discharge air connections (Dia. 200mm) and EU3 filter

230V/50Hz/1pH, Reversible coil, 2 Pipes

Speed at ESP = 50Pa Unit size 200 300 400 500 600

Airflow (1) (m3/h) 104 376 449 827 963

Standard coil, cooling mode Air inlet conditions : 27°C/47%, Water : 7/12°C, Constant delta T°

Total / sensible cooling capacity (1) (kW) 0.65 / 0.5 2.3 / 1.7 3 / 2.2 4.2 / 3.2 6.8 / 5

EER / Eurovent Energy class (2) 84 / B 100 / A 128 / A 78 / B 110 / A

Water flow (1) (l/s) 0.031 0.11 0.14 0.2 0.33

Water pressure drop (1) (kPa) 1.2 8.1 14.4 34.7 25.8

Water content (l) 0.6 1.3 1.5 1.5 2.8

Water connection 1/2" ISO R7 female gas

Standard coil, heating mode Air inlet : 20°C, Water inlet : 50°C, Water flow from cooling mode

Heating capacity (1) (kW) 0.81 3 3.6 5.1 7.6

COP / Eurovent Energy class (2) 98 / A 191 / A 148 / A 86 / B 119 / A

Water flow (1) (l/s) 0.031 0.11 0.14 0.2 0.33

Water pressure drop (1) (kPa) 0.97 7.1 11.6 20.3 22.4

Electric heater (option)

Electric heater (W) 500 500 / 750 1000 / 3000 1000 / 3000 1000 / 3000

Power supply (V-Ph-Hz) 230-1-50 230-1-50 230-1-50 230-1-50 230-1-50

Power absorbed (speeds 1/3/5) (W) 3.7/8.7/19 4.8/18/43 6/25/46 23/69/100 25/76/109

Absorbed current (min/max) (A) 2.2 2.2/3.3 4.3/13 4.3/13 4.3/13

Fan motor

Maximun external static pressure (Pa) 50 70 70 70 70

Sound levels

Supply sound power level (speeds 2 / 3 / 5) (3) (dB(A)) 32/38/47 39/46/56 36/52/58 47/57/60 47/57/60

Return sound power level (speeds 2 / 3 / 5) (3) (dB(A)) 35/40/48 40/47/56 36/52/58 50/60/63 50/60/63

Radiated sound power level (speeds 2 / 3 / 5) (3) (dB(A)) 29/34/42 31/37/46 32/46/51 40/50/53 40/50/53

NR evel (speeds 2 / 3 / 5) (4) 13/17/25 19/26/36 16/34/39 27/37/40 27/37/40

NC evel (speeds 2 / 3 / 5) (4) 10/15/24 17/25/34 14/32/37 25/35/38 25/35/38

Voltage range

Minimum voltage (V) 2.3 2.6 3 3.5 3

Maximum voltage (V) 5.8 7.6 977

Speed 1/5/6 -> speed low/medium/high

(1) At medium speed in compliance with Eurovent conditions

(2) EER Eurovent ratio and class definition (speed (low/medium/high)

(3) Levels according to Eurovent specification 8/2 (ISO 3741/88) and Eurovent C Certification or 400/500/600 as per voltages declared to Eurovent.

(4) Values calculated from sound levels with hypothetical acoustic attenuation of 20dB

UNT-SV 10G-BAT1_Mise en page 1 7/26/2013 2:41 PM Page 10

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