Trane GRAA Montage- und Bedienungsanleitung

SSAAFFEETTYY WWAARRNNIINNGG

Only qualified personnel should install and service the equipment The installation, starting up, and servicing of heating, ventilating, and air-conditioning

equipment can be hazardous and requires specific knowledge and training Improperly installed, adjusted or altered equipment by an unqualified person

could result in death or serious injury When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that

are attached to the equipment

August 2020 MMUUAA--SSVVXX000044BB--EENN

Installation, Operation, and Maintenance

Outdoor Rooftop Gas-Fired Duct

Furnace

Natural or Power Vented

MMooddeellss::

GRAA

GRBA

GRCA

GRDA

GFAA

GFBA

GFCA

GFDA

Introduction

Read this manual thoroughly before operating or servicing this unit

Warnings, Cautions, and Notices

Safety advisories appear throughout this manual as required Your personal safety and the

proper operation of this machine depend upon the strict observance of these precautions

The three types of advisories are defined as follows:

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAU

TION

Indicates a potentially hazardous situation which, if not avoided, could result in

minor or moderate injury. It could also be used to alert against unsafe practices.

NOTICE

Indicates a situation that could result in equipment or property-damage only

accidents.

Important Environmental Concerns

Scientific research has shown that certain man-made chemicals can affect the earth’s naturally

occurring stratospheric ozone layer when released to the atmosphere In particular, several of the

identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine,

Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon

(HCFCs) Not all refrigerants containing these compounds have the same potential impact to the

environment Trane advocates the responsible handling of all refrigerants-including industry

replacements for CFCs and HCFCs such as saturated or unsaturated HFCs and HCFCs

Important Responsible Refrigerant Practices

Trane believes that responsible refrigerant practices are important to the environment, our

customers, and the air conditioning industry All technicians who handle refrigerants must be

certified The Federal Clean Air Act (Section 608) sets forth the requirements for handling,

reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in

these service procedures In addition, some states or municipalities may have additional

requirements that must also be adhered to for responsible management of refrigerants Know

the applicable laws and follow them

WWAARRNNIINNGG

PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!

FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy

AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell IImmpprrooppeerrllyy iinnssttaalllleedd aanndd

ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss TToo aavvooiidd tthheessee hhaazzaarrddss,,

yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn

NNEECC aanndd yyoouurr llooccaall//ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess

MUA-SVX004B-EN 3

WWAARRNNIINNGG

PPeerrssoonnaall PPrrootteeccttiivvee EEqquuiippmmeenntt ((PPPPEE)) RReeqquuiirreedd!!

FFaaiilluurree ttoo wweeaarr pprrooppeerr PPPPEE ffoorr tthhee jjoobb bbeeiinngg uunnddeerrttaakkeenn ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss

iinnjjuurryy

TTeecchhnniicciiaannss,, iinn oorrddeerr ttoo pprrootteecctt tthheemmsseellvveess ffrroomm ppootteennttiiaall eelleeccttrriiccaall,, mmeecchhaanniiccaall,, aanndd

cchheemmiiccaall hhaazzaarrddss,, MMUUSSTT ffoollllooww pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaall aanndd oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd

llaabbeellss,, aass wweellll aass tthhee iinnssttrruuccttiioonnss bbeellooww::

•• BBeeffoorree iinnssttaalllliinngg//sseerrvviicciinngg tthhiiss uunniitt,, tteecchhnniicciiaannss MMUUSSTT ppuutt oonn aallll PPPPEE rreeqquuiirreedd ffoorr

tthhee wwoorrkk bbeeiinngg uunnddeerrttaakkeenn ((EExxaammpplleess;; ccuutt rreessiissttaanntt gglloovveess//sslleeeevveess,, bbuuttyyll gglloovveess,,

ssaaffeettyy ggllaasssseess,, hhaarrdd hhaatt//bbuummpp ccaapp,, ffaallll pprrootteeccttiioonn,, eelleeccttrriiccaall PPPPEE aanndd aarrcc ffllaasshh

ccllootthhiinngg)) AALLWWAAYYSS rreeffeerr ttoo aapppprroopprriiaattee SSaaffeettyy DDaattaa SShheeeettss ((SSDDSS)) aanndd OOSSHHAA

gguuiiddeelliinneess ffoorr pprrooppeerr PPPPEE

•• WWhheenn wwoorrkkiinngg wwiitthh oorr aarroouunndd hhaazzaarrddoouuss cchheemmiiccaallss,, AALLWWAAYYSS rreeffeerr ttoo tthhee

aapppprroopprriiaattee SSDDSS aanndd OOSSHHAA//GGHHSS ((GGlloobbaall HHaarrmmoonniizzeedd SSyysstteemm ooff CCllaassssiiffiiccaattiioonn aanndd

LLaabbeelllliinngg ooff CChheemmiiccaallss)) gguuiiddeelliinneess ffoorr iinnffoorrmmaattiioonn oonn aalllloowwaabbllee ppeerrssoonnaall eexxppoossuurree

lleevveellss,, pprrooppeerr rreessppiirraattoorryy pprrootteeccttiioonn aanndd hhaannddlliinngg iinnssttrruuccttiioonnss

•• IIff tthheerree iiss aa rriisskk ooff eenneerrggiizzeedd eelleeccttrriiccaall ccoonnttaacctt,, aarrcc,, oorr ffllaasshh,, tteecchhnniicciiaannss MMUUSSTT ppuutt

oonn aallll PPPPEE iinn aaccccoorrddaannccee wwiitthh OOSSHHAA,, NNFFPPAA 7700EE,, oorr ootthheerr ccoouunnttrryy--ssppeecciiffiicc

rreeqquuiirreemmeennttss ffoorr aarrcc ffllaasshh pprrootteeccttiioonn,, PPRRIIOORR ttoo sseerrvviicciinngg tthhee uunniitt NNEEVVEERR PPEERRFFOORRMM

AANNYY SSWWIITTCCHHIINNGG,, DDIISSCCOONNNNEECCTTIINNGG,, OORR VVOOLLTTAAGGEE TTEESSTTIINNGG WWIITTHHOOUUTT PPRROOPPEERR

EELLEECCTTRRIICCAALL PPPPEE AANNDD AARRCC FFLLAASSHH CCLLOOTTHHIINNGG EENNSSUURREE EELLEECCTTRRIICCAALL MMEETTEERRSS AANNDD

EEQQUUIIPPMMEENNTT AARREE PPRROOPPEERRLLYY RRAATTEEDD FFOORR IINNTTEENNDDEEDD VVOOLLTTAAGGEE

WWAARRNNIINNGG

TTooxxiicc FFuummeess aanndd FFiibbeerrss!!

IInnssttaallll,, ooppeerraattee aanndd mmaaiinnttaaiinn uunniitt iinn aaccccoorrddaannccee wwiitthh mmaannuuffaaccttuurreerr''ss iinnssttrruuccttiioonnss ttoo aavvooiidd

eexxppoossuurree ttoo ffuueell ssuubbssttaanncceess oorr ssuubbssttaanncceess ffrroomm iinnccoommpplleettee ccoommbbuussttiioonn wwhhiicchh ccoouulldd

rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iillllnneessss TThhee SSttaattee ooff CCaalliiffoorrnniiaa hhaass ddeetteerrmmiinneedd tthhaatt tthheessee

ssuubbssttaanncceess mmaayy ccaauussee ccaanncceerr,, bbiirrtthh ddeeffeeccttss,, oorr ootthheerr rreepprroodduuccttiivvee hhaarrmm IInnssttaallll aanndd

SSeerrvviiccee tthhiiss pprroodduucctt ttoo aavvooiidd eexxppoossuurree ttoo aaiirrbboorrnnee ppaarrttiicclleess ooff ggllaasssswwooooll ffiibbeerrss aanndd//oorr

cceerraammiicc ffiibbeerrss kknnoowwnn ttoo tthhee SSttaattee ooff CCaalliiffoorrnniiaa ttoo ccaauussee ccaanncceerr tthhrroouugghh iinnhhaallaattiioonn

Cop right

This document and the information in it are the property of Trane, and may not be used or

reproduced in whole or in part without written permission Trane reserves the right to revise this

publication at any time, and to make changes to its content without obligation to notify any

person of such revision or change

Trademarks

All trademarks referenced in this document are the trademarks of their respective owners

IInnttrroodduuccttiioonn

4MUA-SVX004B-EN

Receiving Instructions 6

Pre-Installation Instructions 6

Rigging 6

Location 6

Mounting 6

General Safety Information 7

Specifications 9

Performance Data Curves 12

Bypass Sizing Information 14

Built On the Job (Not Furnished by Factory) 14

Use of Bypass Curves 14

Installation 15

Clearances 15

Venting 17

Field Installation Instructions 18

Duct Specifications 20

Gas Connections 21

Electrical Connections 25

Operation 26

General Information 26

Controls 28

Operating High Limit Control 28

Pilot Control 28

High Gas Line Pressure Regulator (Natural Gas Only) 28

Gas Controls 29

Single Stage Control 29

Two-Stage Control 29

Electronic Modulating Control 29

Air Distribution 31

Intermittent Fan Operation 31

Constant Fan Operation 31

Air Throughput 32

Table of Contents

MUA-SVX004B-EN 5

Air Filters (On Mated Air Moving Device) 32

Lighting 33

Primary Air Shutter Adjustment 35

Pilot Adjustment 36

Gas Input Adjustment 37

Meter Method of Checking Input 37

Manifold Pressure Method of Checking Input 37

Start-Up 38

Starting Unit In Heating Mode 38

Final Checkout 38

Maintenance 39

Troubleshooting 42

Gas Equipment Start-Up 46

TTaabbllee ooff CCoonntteennttss

6MUA-SVX004B-EN

Receiving Instructions

Inspect shipment immediately when received to determine if any damage has occurred to the

crate during shipment

After the unit has been uncrated, check for any visible damage to the unit Check motor position

and turn blower wheel to determine if damage has occurred to these critical parts If any damage

is found, the cosignee should sign the bill of lading indicating such damage and immediately file

claim for damage with transportation company

Pre-Installation Instructions

Installer Please Note: This equipment has been test fired and inspected It has been shipped free

from defects from our factory However, during shipment and installation, problems such as

loose wires, leaks or loose fasteners may occur It is the installer's responsibility to inspect and

correct any problems that may be found When the unit is received and uncrated, check the

external data plate and all labels on the unit for type of gas, electrical, and operational

specifications to confirm that these agree with those at point of installation

NNoottee:: It is the owner's responsibility to provide any scaffolding or other apparatus required to

perform emergency service or annual/periodic maintenance to this equipment.

Rigging

Rig the unit using either belt or cable slings Use spreader bar to protect the top of the unit when

it is lifted The furnace units are provided with two holes in the base rail on each side of the unit

Slide pipes beneath the unit through these holes and attach rigging to the pipes for lifting the

unit

Location

Before placing the rooftop unit in its permanent location, make certain that the roof is capable of

carrying the additional load of this equipment Check the shipping weights given in Chart 2 Refer

to Figures 1, 2 and 6 and charts 1 and 2 for adequate unit dimensions and required clearances

Mounting

The units are mounted on skids and are suitable for use on combustible flooring It is

recommended that the skids be mounted either on level solid planking or steel channels, but

never on a soft tar roof where the skids could sink and reduce the clearance between the bottom

panel and the roof Roofcurb kits for rooftop gas heating units are shipped knocked down A curb

kit contains (insulated) curb rails, hardware, sealant, self-adhering rubber gasketing, and

installation instructions Roof insulation, cant strips, flashing, roof felts, caulking and nails must

be furnished by the installer See separate curb specifications from manufacturer

MUA-SVX004B-EN 7

General Safet Information

WWAARRNNIINNGG

HHaazzaarrddoouuss SSeerrvviiccee PPrroocceedduurreess!!

FFaaiilluurree ttoo ffoollllooww aallll pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaall aanndd oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd llaabbeellss ccoouulldd

rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy

TTeecchhnniicciiaannss,, iinn oorrddeerr ttoo pprrootteecctt tthheemmsseellvveess ffrroomm ppootteennttiiaall eelleeccttrriiccaall,, mmeecchhaanniiccaall,, aanndd

cchheemmiiccaall hhaazzaarrddss,, MMUUSSTT ffoollllooww pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaall aanndd oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd

llaabbeellss,, aass wweellll aass tthhee ffoolllloowwiinngg iinnssttrruuccttiioonnss:: UUnnlleessss ssppeecciiffiieedd ootthheerrwwiissee,, ddiissccoonnnneecctt aallll

eelleeccttrriiccaall ppoowweerr iinncclluuddiinngg rreemmoottee ddiissccoonnnneecctt aanndd ddiisscchhaarrggee aallll eenneerrggyy ssttoorriinngg ddeevviicceess

ssuucchh aass ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg FFoollllooww pprrooppeerr lloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree

tthhee ppoowweerr ccaann nnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd WWhheenn nneecceessssaarryy ttoo wwoorrkk wwiitthh lliivvee eelleeccttrriiccaall

ccoommppoonneennttss,, hhaavvee aa qquuaalliiffiieedd lliicceennsseedd eelleeccttrriicciiaann oorr ootthheerr iinnddiivviidduuaall wwhhoo hhaass bbeeeenn

ttrraaiinneedd iinn hhaannddlliinngg lliivvee eelleeccttrriiccaall ccoommppoonneennttss ppeerrffoorrmm tthheessee ttaasskkss

• The use or storage of gasoline or other flammable vapors or liquids in open containers in the

vicinity of this appliance is hazardous

• If you smell gas:

–Do not touch electrical switches

–Extinguish any open flames

–Immediately call your gas supplier

• Failure to comply with the general safety information may result in extensive property

damage, severe personal injury or death!

• This product must be installed by a licensed plumber or gas ﬁtter when installed within the

Commonwealth of Massachusetts

• Do not alter the unit heater in any way or damage to the unit and/or severe personal injury or

death may occur!

• Never service any component without ﬁrst disconnecting all electrical and gas supplies to the

unit or severe personal injury or death may occur!

• Ensure that all power sources conform to the requirements of the unit heater or damage to

the unit will result!

• Installation must be made in accordance with local codes, or in absence of local codes, with

the latest edition of ANSI Standard Z223 1 (NFPA No 54) National Fuel Gas Code All of the

ANSI and NFPA Standards referred to in these installation instructions are those that were

applicable at the time the design of the appliance was certified The ANSI Standards are

available from the American National Standards Institute, Inc , 11 West 42nd Street, New

York, NY, 10036 or www ansi org The NFPA Standards are available from the National Fire

Protection Association, Batterymarch Park, Quincy, MA 02269

• If installed in Canada, the installation must conform with local building codes, or in absence

of local building codes, with current CSA-B149 1 “Installation Codes for Natural Gas Burning

Appliance and Equipment” or CSA-B149 2 “Installation Codes for Propane Gas Burning

Appliances and Equipment” These outdoor duct furnaces have been designed for and

certiﬁed to comply with CSA 2 6

• These units have been designed and certified for outdoor use only, and may be located on

the roof of the building or at any convenient location external of the building to be heated

The input range is 100,000 BTU/HR (29 3 kW) to 400,000 BTU/HR (117 1 kW) in 50,000 BTU/

HR (14 6 kW) increments

• Service Access Panel Removal: To remove an access panel door, use the following

procedure: remove the two screws and two washers from the louvered flue discharge area of

the service panel (power vent doors only) Each panel is held in place with two “Grip”

Latches Using a slotted head screw driver, turn the latch screwhead counter clockwise Using

the handle provided, pull the panel upwards Pull the bottom of the panel out and lower the

panel to disengage it from the top lip To replace an access door panel, guide the panel door

8MUA-SVX004B-EN

upwards on the tracks, and push up into the top lip; swing and lower the panel in place until it

engages with the bottom panel Turn the screwhead on each latch clockwise The screw must

turn freely one quarter turn before resistance is felt in order for the lock to engage If the latch

does not hold, turn the screw counter-clockwise several turns and repeat the above

procedure Also refer to Figure 8, p 18,Figure 9, p 18, and Figure 10, p 19 for more

specifications

• The venting is an integral part of the unit and must not be altered in the field The Natural

Vented units are equipped with a vent cap which is designed for gravity venting Air for

combustion enters at the base of the vent through a protective grille, and the design of the

vent cap is such that the products of combustion are discharged at the upper section of the

cap This cap is shipped in a separate carton; it should be fastened in position as shown in the

Vent Cap Assembly figure (Figure 7) in the Venting section, and should not be altered in any

way

• The Power Vented unit has a power venting system with the inlet and discharge grille located

in the upper section of the side access panel This balanced flue design also preforms well

under all wind conditions

• All internal parts of the standard unit are fabricated from aluminized steel Standard burners

are pressed aluminized steel and have a stainless steel burner port protector and air shutters

All internal and external jacket parts are fabricated from galvanized steel Stainless steel heat

exchangers, burners and flue collectors are optional An optional 321 or 409 stainless steel

heat exchanger is highly recommended for the following applications:

1 When the entering air temperature is below 40°F (4 4°C),

2 When the furnace is installed downstream of a cooling coil section

• A pilot burner plate is provided for access to the pilot burner and ignition systems without

removing the burner drawer Clearances between the external unit and obstruction must be

sufficient for proper servicing of pull-out drawer See Figure 1, p 9, and Figure 2, p 10 for

this clearance

• The outdoor units are certified for operation on either natural or propane gas If a unit is to be

installed at an altitude exceeding 2000 ft (610 m) above sea level, derate the input by 4% for

each 1000 foot rise(305 m rise) above sea level Check all local codes

• Special orifices are required for installations above 2000 ft (610 m) Check all local codes

• In Canada, if a unit is to be installed at the altitudes of 2000 ft (610 m) to 4500 ft (1372 m), the

unit must include an orifice to 90% of the normal altitude rating

• Unless otherwise speciﬁed, the following conversions may be used for calculating SI unit

measurements:

–1 inch = 25 4 mm

–1 foot = 0 305 m

–1 gallon = 3 785 L

–1 pound = 0 454 kg

–1 psig = 6 894 kPa

–1 cubic foot = 0 028 m3

–1000 Btu/Cu Ft = 37 5 MJ/m3

–1000 Btu per hour = 0 293 kW

–1 inch water column = 0 249 kPa

–liter/second = CFM x 0 472

–meter/second = FPM ÷ 196 8

GGeenneerraall SSaaffeettyy IInnffoorrmmaattiioonn

MUA-SVX004B-EN 9

Specifications

Figure 1. Standard Natural Vented Outdoor Duct Furnace

4" (102)

5-1/16"

(129)

Electrical

Connections

5/8" (16) Typ.

Anchor Hole

Location

Vent Cap

Is Shipped

In Separate

Carton

C (Typ.)

10-1/8"

(257)

Opening Typ.

13/16" (21) Typ.

Anchor Hole

Location

Gas

Connection

8-3/4"

(222) *

1" (25) 26"

Typ. (660)

31-1/4"

(794)

39"

(991)

19"

(483)

Opening

1-1/8" (29)

Typ. Duct

Flange

Table 1. Dimensional Data

USCAPACITY CANADA GAS INLET

A(CA) B C D D *F K NAT LP

32-7/8 15-9/1610 12 11 20-11/16 30-3/1619-3/8 1/2

(835) 1/2

(395) (305) (279) (525) (492) (767)

15 21-1/218-5/1632-7/8 16 25-3/16 30-3/1623-1/2 1/2

(835) 1/2

(465) (546) (406) (640) (597) (767)

23-13/1620 43-7/8 23-1/2 16 25-3/16 26-1/4 41-3/16 1/2 1/2

(1114) (605) (597) (406) (640) (667) (1046)

25 43-7/8 29-5/16 23-1/2 16 25-3/16 34-1/2 41-3/16 3/4

(1114) (745) 3/4

(597) (406) (640) (876) (1046)

30 54-7/8 34-13/16 26 17-1/2 26-11/16 37-1/4 52-3/16 3/4

(1394) (884) 3/4

(660) (445) (678) (946) (1326)

35 54-7/8 40-5/16 26 17-1/2 26-11/16 45-1/2 3/452-3/16

(1394) 4/3

(660)(1024) (445) (678) (1156) (1326)

40 60-3/8 45-13/16 26 17-1/2 26-11/16 51 57-11/16 3/4 4/3

(660)

(1164) (445)

(1295) (1465)(1534)

(678)

NNootteess::

Dimensional Data applies to both Figure 1, p. 9 and Figure 2, p. 10

Dimensions are in inches. Dimensions in parenthesis are in millimeters. .

* “F” dimension is the recommended clearance to service the burner drawer(s).

Refer to Figure 6 for additional clearance requirements.

10 MUA-SVX004B-EN

Figure 2. Standard Power Vented Outdoor Duct Furnace

4" (102)

1" (25)

Typ.

5-1/16"

(129)

Electrical

Connections

Anchor Hole

Location

5/8" (16) Typ.

10-1/8"

(257)

Opening Typ.

Anchor Hole

Location

13/16" (21) Typ.

Gas

Connection

8-3/4"

(222) *

26"

(660)

31-1/4"

(794)

39"

(991)

19"

(483)

Opening

1-1/8" (29)

Flange

Typ. Duct

Flue

Product

Outlet

Air Inlet

Combustion

SSppeecciiffiiccaattiioonnss

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