Trane TDX060R936V Bedienungsanleitung

Downflow/Horizontal

Two-stage Condensing

Gas-Fired Furnace

XL 90

TDX060,080,100,120R-V

Direct Vent with Variable Speed Inducer

PUB. NO. 22-1706-01-0400 (EN)

©American Standard Inc. 2000 2 22-1706-01-0400 (EN)

General

Features

Natural Gas Models

Central heating furnace designs are

certified by the American Gas Association

for both natural and L.P. gas. Limit setting

and rating data were established and

approved under standard rating

conditions using American National

Standards Institute standards.

Safe Operation

The Integrated System Control has solid

state devices, which continuously monitor

for presence of flame, when the system

is in the heating mode of operation. Dual

solenoid combination gas valve and

regulator provide extra safety.

Quick Heating

Durable, cycle tested, heavy gauge

aluminized steel heat exchanger

quickly transfers heat to provide warm

conditioned air to the structure. Low

energy power vent blower, to increase

efficiency and provide a positive dis-

charge of gas fumes to the outside.

Burners

Multi-port In-shot burners will give years

of quiet and efficient service. All models

can be converted to L.P. gas without

changing burners.

Integrated System Control

Exclusively designed operational

program provides total control of furnace

limit sensors, blowers, gas valve, flame

control and includes self diagnostics for

ease of service. Also contains connec-

tion points for E.A.C./humidifier.

Condensate Drain

Built-in trap which can drain from either

side when the furnace is installed upflow.

Air Delivery

The variable speed, direct drive blower

motor, has sufficient airflow for most

heating and cooling requirements, will

switch from heating to cooling speeds on

demand from room thermostat. The

blower door safety switch will prevent or

terminate furnace operation when the

blower door is removed.

Secondary Heat Exchanger

The XL 90 has a special type 29-4C™

stainless steel secondary heat ex-

changer to reclaim heat from flue gases

which would normally be lost outside.

Styling

Heavy gauge steel and “wrap-around”

cabinet construction is used in the

cabinet with baked-on enamel finish for

strength and beauty. The heat exchanger

section of the cabinet is completely lined

with foil faced fiberglass insulation. This

results in quiet and efficient operation

due to the excellent acoustical and

insulating qualities of fiberglass. Built-in

bottom pan and alternate bottom, left or

right side return air connection provision.

Features And General Operation

The XL 90 High Efficiency Gas Furnaces

employ an Adaptive Silicon Nitride Hot

Surface Ignition system, which elimi-

nates the waste of a constant burning

pilot. The integrated system control lights

the main burners upon a demand for

heat from the room thermostat. Complete

front service access.

a. Low energy power venter.

b. Vent proving pressure switch.

22-1706-01-0400 (EN) 3

Contents

Feature Summary 2

Features and Benefits 4

Standard Equipment 4

Optional Equipment 5

General Data 6

TDX060R936V 6

TDX080R942V 6

TDX100R948V 6

TDX120R960V 6

Performance Data 7

Electrical Data 9

Field Wiring 10

Dimensions 14

4 22-1706-01-0400 (EN)

Features and

Benefits

• Direct or nondirect vent application

• Convertible to horizontal on left side

• Power supply 115/1/60

• 2-stage gas valve

• Variable speed inducer motor

• Adaptive Silicon Nitride hot surface

igniter

• Integrated system control

• Heavy gauge aluminized steel heat

exchanger

• Blower door safety switch

• Multi-port In-shot burners

• Alternate bottom/left/right return air in

vertical position

• Slide-out blower assembly

• Direct drive, 4 speed motors

• Adjustable fan off times

• Single pipe venting

• Cleanable high velocity filters

• Heavy gauge reinforced wrap-around

steel cabinet

• Super quiet performance

• Complete front service access

• Optional L.P. conversion kit

• Left/right gas connection

•Limited lifetime warranty on primary

and secondary heat exchangers to

original owner

•One-year parts warranty

•Three-year warranty on integrated

control and hot surface igniter

XL 90 STANDARD EQUIPMENT

22-1706-01-0400 (EN) 5

Features and

Benefits

XL 90 OPTIONAL EQUIPMENT

Thermostat, Mechanical 2-Stage Heating/1-Stage Cooling .................................................................................... BAYSTAT241 [ ]

Thermostat, Mechanical Heating Only With Fan Switch ........................................................................................... BAYSTAT303 [ ]

Thermostat, Heating/Cooling Single Stage (Mounts Horizontally) ............................................................................... AY28X092 [ ]

Thermostat, Heating/Cooling Single Stage (Mounts Vertically) ............................................................................... BAYSTAT305 [ ]

Thermostat, Electronic Programmable 2-Stage Heating/2-Stage Cooling ............................................................BAYSTAT302B [ ]

Thermostat, Electronic Programmable 1-Stage Heating/1-Stage Cooling .............................................................. BAYSTAT300 [ ]

Propane Conversion Kit ....................................................................................................................................... BAYLPKT210A [ ]

Electronic Air Filter, “Perfect Fit” Super Efficiency (17-1/2" Wide Gas Furnace) ..................................................... TFE175A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” Super Efficiency (21" Wide Gas Furnace) ........................................................... TFE210A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” Super Efficiency (24-1/2" Wide Gas Furnace) ..................................................... TFE245A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” High Efficiency (17-1/2" Wide Gas Furnace) ....................................................... TFM175A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” High Efficiency (21" Wide Gas Furnace) ............................................................. TFM210A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” High Efficiency (24-1/2" Wide Gas Furnace) ....................................................... TFM245A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” Standard Efficiency (17-1/2" Wide Gas Furnace) ................................................ TFP175A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” Standard Efficiency (21" Wide Gas Furnace) ...................................................... TFP210A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” Standard Efficiency (24-1/2" Wide Gas Furnace) ................................................ TFP245A9FR0 [ ]

Coil Enclosure (17-1/2" Wide Cabinets) ................................................................................................................. BAYCLE1700 [ ]

Coil Enclosure (21" Wide Cabinets) ....................................................................................................................... BAYCLE2100 [ ]

Coil Enclosure (24-1/2" Wide Cabinets) ................................................................................................................. BAYCLE2400 [ ]

Downflow Subbase ................................................................................................................................................ BAYBASE205 [ ]

High Altitude Switch (060) ...................................................................................................................................... BAYHALT245 [ ]

High Altitude Switch (080,100) ............................................................................................................................... BAYHALT246 [ ]

High Altitude Switch (120) ...................................................................................................................................... BAYHALT247 [ ]

Concentric Vent Termination ................................................................................................................................ BAYVENT100A [ ]

Sidewall Vent Termination .................................................................................................................................... BAYVENT200B [ ]

Manufactured/Mobile Home Kit ...........................................................................................................................BAYMFGH100A [ ]

6 22-1706-01-0400 (EN)

General

Data

TDX-R-V PRODUCT SPECIFICATIONS1

1Central Furnace heating designs are certified by the American Gas Association Inc. Laboratories.

2Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet; Ratings should be reduced at the rate of 4% for each 1000 feet above sea level.

3Based on U.S. Government Standard Tests.

4The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.

MODEL

RATINGS

1st Stage Input BTUH

1st Stage Capacity BTUH (ICS)

2nd Stage Input BTUH

2nd Stage Capacity BTUH (ICS)

AFUE (ICS)

Temp. Rise (Min.-Max.) °F.

BLOWER DRIVE

Dia.-Width (In.)

No. Used

Speeds (No.)

CFM vs. in. w.g.

Motor HP

R.P.M.

Volts/Ph/Hz

COMBUSTION FAN - TYPE

Drive - No. Speeds

Motor HP - RPM

Volts/Ph/Hz

FL Amps

FILTER —Furnished?

Type Recommended

Filter (No.-Size-Thk.)

VENT —Size (In.)

HEAT EXCHANGER

Type-Fired

-Unfired

Gauge (Fired)

ORIFICES —Main

Nat. Gas. Qty. —Drill Size

L.P. Gas Qty. —Drill Size

GAS VALVE

DIRECT IGNITION DEVICE

Type

BURNERS —Type

Number

POWER CONN. —V/Ph/Hz

Ampacity (In Amps)

Fuse Size —Max. (Amps)

PIPE CONN. SIZE (IN.)

DUCT CONN.

DIMENSIONS

Crated (In.)

Uncrated

WEIGHT

Shipping (Lbs.)/Net (Lbs.)

TDX060R936V

39000

36000

60000

55000

92.0

35 - 65

DIRECT

10 x 8

SEE FAN PERF. TABLE

1/3

1075

115/1/60

CENTRIFUGAL

DIRECT - VARIABLE

1/15 - 5000

115/1/60

1.1

YES

HIGH VELOCITY

2 - 14 X 20 X 1

2 ROUND

ALUMINIZED STEEL TYPE 1

3 - 45

3 - 56

REDUNDANT - TWO STAGE

HOT SURFACE IGNITER

IN-SHOT

115/1/60

9.1

0.50

SEE OUTLINE DRAWING

H X W X D

41-3/4 X 19-1/2 X 30-1/2

SEE OUTLINE DRAWING

155/145

TDX080R942V

52000

48000

80000

74000

92.5

35 - 65

DIRECT

11 x 8

SEE FAN PERF. TABLE

1/2

1075

115/1/60

CENTRIFUGAL

DIRECT - VARIABLE

1/15 - 5000

115/1/60

1.1

YES

HIGH VELOCITY

2 - 14 X 20 X 1

2 ROUND

ALUMINIZED STEEL TYPE 1

4 - 45

4 - 56

REDUNDANT - TWO STAGE

HOT SURFACE IGNITER

IN-SHOT

115/1/60

11.4

0.50

SEE OUTLINE DRAWING

H X W X D

41-3/4 X 19-1/2 X 30-1/2

SEE OUTLINE DRAWING

168/158

TDX100R948V

65000

60000

100000

93000

93.0

45 - 75

DIRECT

11 x 10

SEE FAN PERF. TABLE

1/2

1075

115/1/60

CENTRIFUGAL

DIRECT - VARIABLE

1/15 - 5000

115/1/60

1.1

YES

HIGH VELOCITY

2 - 16 X 20 X 1

2 ROUND

ALUMINIZED STEEL TYPE 1

5 - 45

5 - 56

REDUNDANT - TWO STAGE

HOT SURFACE IGNITER

IN-SHOT

115/1/60

12.5

0.50

SEE OUTLINE DRAWING

H X W X D

41-3/4 X 23 X 30-1/2

SEE OUTLINE DRAWING

185/175

TDX120R960V

78000

72000

120000

111000

92.5

45 - 75

DIRECT

11 x 10

SEE FAN PERF. TABLE

3/4

1075

115/1/60

CENTRIFUGAL

DIRECT - VARIABLE

1/15 - 5000

115/1/60

1.1

YES

HIGH VELOCITY

2 - 16 X 20 X 1

3 ROUND

ALUMINIZED STEEL TYPE 1

6 - 45

6 - 56

REDUNDANT - TWO STAGE

HOT SURFACE IGNITER

IN-SHOT

115/1/60

12.9

0.50

SEE OUTLINE DRAWING

H X W X D

41-3/4 X 26-1/2 X 30-1/2

SEE OUTLINE DRAWING

206/196

22-1706-01-0400 (EN) 7

Performance

Data

TDX-R-V

FURNACE AIRFLOW (CFM) VS. EXTERNAL STATIC PRESSURE (in. w.c.)

MODEL SPEED TAP 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90

TDX060R936V

4 -

3 -

2 -

1 -

HIGH - Black

MED.-HIGH - Blue

MED.-LOW - Yellow

LOW - Red

1487

1342

1181

877

1425

1291

1147

863

1362

1240

1113

849

1286

1182

1061

820

1209

1124

1009

791

1125

1047

943

739

1040

989

877

686

935

869

779

612

830

769

681

537

TDX080R942V

4 -

3 -

2 -

1 -

HIGH - Black

MED.-HIGH - Blue

MED.-LOW - Yellow

LOW - Red

1547

1487

1388

1263

1498

1436

1348

1234

1445

1382

1302

1196

1386

1325

1249

1150

1323

1265

1191

1095

1254

1202

1126

1032

1180

1137

1056

960

1101

1069

979

879

1016

998

896

790

TDX100R948V

4 -

3 -

2 -

1 -

HIGH - Black

MED.-HIGH - Blue

MED.-LOW - Yellow

LOW - Red

1892

1779

1630

1444

1827

1726

1587

1416

1762

1672

1544

1388

1688

1605

1485

1348

1614

1538

1426

1308

1531

1460

1362

1246

1448

1381

1297

1184

1354

1291

1208

1108

1260

1200

1119

1032

TDX120R960V

4 -

3 -

2 -

1 -

HIGH - Black

MED.-HIGH - Blue

MED.-LOW - Yellow

LOW - Red

2213

2057

1765

1468

2138

2000

1733

1452

2062

1943

1700

1435

2001

1883

1652

1409

1939

1822

1603

1382

1863

1752

1552

1336

1786

1681

1500

1290

1706

1595

1424

1225

1625

1508

1347

1159

8 22-1706-01-0400 (EN)

Performance

Data

VENT LENGTH TABLE

ALTITUDE MAXIMUM TOTAL EQUIVALENT LENGTH IN FEET

FOR VENT AND INLET AIR (SEE NOTES)

0-7,000 Feet 2 INCH PIPE 2.5 INCH PIPE 3 INCH PIPE

TDX060R936V 200 200 200

TDX080R942V 50 120 200

TDX100R948V Not Allowed 60 200

TDX120R960V Not Allowed Not Allowed 200

7,000-9,500 Feet 2 INCH PIPE 2.5 INCH PIPE 3 INCH PIPE

TDX060R936V 100 100 100

TDX080R942V 25 60 100

TDX100R948V Not Allowed 30 100

TDX120R960V Not Allowed Not Allowed 100

9,500-12,000 Feet 2 INCH PIPE 2.5 INCH PIPE 3 INCH PIPE

TDX060R936V 50 50 50

TDX080R942V Not Allowed 30 50

TDX100R948V Not Allowed Not Allowed 50

TDX120R960V Not Allowed Not Allowed 50

NOTES:

1. Minimum vent length for all models: 3' horizontal and vertical.

2. DO NOT MIX PIPE DIAMETERS IN THE SAME LENGTH OF PIPE OUTSIDE THE FURNACE CABINET (Except adapters at

the top of the furnace).

3. MAXIMUM PIPE LENGTHS MUST NOT BE EXCEEDED! THE LENGTH SHOWN IS NOT A COMBINED TOTAL, IT IS THE

MAXIMUM LENGTH OF EACH (Vent or Inlet air pipes).

4. One SHORT radius 90°elbow is equivalent to 10' of 3" pipe and one LONG radius elbow is equivalent to 6' of 3" pipe. One

90°elbow is equivalent to 7½' of 2½" pipe or 5' of 2" pipe. Two 45°elbows equal one 90°elbow.

5. The termination tee or bend must be included in the total number of elbows. If the BAYVENT100A termination kit is used, the

equivalent length of pipe is 5 feet. BAYVENT200A/B equivalent length is 0 feet.

6. Pipe adapters are field supplied (except 120).

22-1706-01-0400 (EN) 9

Electrical

Data

SCHEMATIC DIAGRAMS FOR GAS FURNACES

LEGEND

From Dwg. 21D341250 P02

TDX060,080,100,120R-V

10 22-1706-01-0400 (EN)

Field

Wiring

From Dwg. 21B341333 Rev. 0

From Dwg. 21B341332 Rev. 0

FIELD WIRING DIAGRAM FOR 2 STAGE HEATING THERMOSTAT

FIELD WIRING DIAGRAM FOR SINGLE STAGE HEATING

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