Travis Industries DVL EF II Bedienungsanleitung

DVL Insert EF II Owner's Manual

Featuring the Burner

•Direct Vent Fireplace Insert

•Masonry or Factory Built (Metal) Wood-Burning Fireplace

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by an authorized person, service agency or

the gas supplier.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is

supplied with the appliance.

Installer: After installation give this manual to the home-owner

and explain operation of this heater.

Dragon Wholesaling Pty Ltd

Unit 2, 14-16 Lexington Drive, Norwest

NSW. Australia 2153

2Introduction

Introduction

We welcome you as a new owner of a DVL Insert. In purchasing this fireplace insert you have joined the

growing ranks of concerned individuals whose selection of an energy system reflects both a concern for

the environment and aesthetics. It is one of the finest home heaters the world over. This manual will

explain the installation, operation, and maintenance of this heater. Please familiarize yourself with the

Owner's Manual before operating your heater and save the manual for future reference. Included are

helpful hints and suggestions that will make the operation and maintenance of your new heater an easier

and more enjoyable experience. We offer our continual support and guidance to help you achieve the

maximum benefit and enjoyment from your heater.

Important Information

No other DVL Insert has the same serial number as

yours. The serial number is below and to the left of the

gas control valve.

This serial number will be needed in case you require

service of any type.

Model: DVL Insert EF II

Serial Number:

Purchase Date:

Purchased From:

Mail your warranty card to:

Dragon Wholesaling

Unit 5, 21A Victoria Avenue

Castle Hill, NSW

2154

Save Your Bill of Sale.

To receive full warranty coverage, you will

need to show evidence of the date you

purchased your heater. Do not mail your Bill

of Sale to us.

We suggest that you attach your Bill of Sale

to this page so that you will have all the

information you need in one place should the

need for service or information occur.

Table of Contents 3

Introduction and Important Information

Introduction................................................................ 2

Safety Precautions

Safety Precautions..................................................... 4

Features & Specifications

Features..................................................................... 6

Installation Options .................................................... 6

Heating Specifications................................................ 6

Dimensions................................................................ 6

Installation

Installation Warnings.................................................. 7

Packing List................................................................ 7

Additional Items Required.......................................... 7

Items Packed with the Face....................................... 7

Order of Installation.................................................... 7

Top Convection Deflector........................................... 8

Fireplace Requirements............................................. 8

Hearth Requirements................................................. 9

Clearances................................................................. 10

Mantel Clearances ............................................... 10

Face Sizing................................................................ 10

Gas Line Requirements ............................................. 12

Gas Line Location ................................................ 12

Gas Inlet Pressure................................................ 12

Vent Requirements .................................................... 13

Altitude Considerations ........................................ 13

Vent Installation…………………………………14

Vent Configuration................................................ 15

Vent Connector Removal and Installation ............ 16

Installation Without Surround Panels......................... 18

Surround Panel Installation........................................ 18

Installation of the On/Off Switch and Rheostat..... 19

Electrical Connection ................................................. 19

Finalizing the Installation

Glass Frame Removal and Installation ...................... 20

Log Set Installation .................................................... 22

Steps for Finalizing the Installation............................. 24

Pilot Flame Inspection................................................ 24

Air Shutter Adjustment............................................... 25

Operation

Before You Begin....................................................... 27

Location of Controls................................................... 27

Starting The Pilot Flame............................................. 28

Starting the Heater for the First Time......................... 29

Turning the Heater On and Off................................... 29

Adjusting the Flame Height........................................ 29

Adjusting the Blower Speed....................................... 30

Normal Operating Sounds.......................................... 30

Normal Operating Odors............................................ 30

Maintenance

Maintaining Your Heater's Appearance...................... 31

Yearly Service Procedure .......................................... 31

Troubleshooting Table ............................................... 32

How this Heater Works .............................................. 33

Wiring Diagram .......................................................... 34

Replacement Parts List.............................................. 34

Safety Label

Safety Label............................................................... 35

Optional Equipment

LPG Instructions ........................................................ 36

Index

Index.......................................................................... 40

4Safety Precautions

IF YOU SMELL GAS:

* Do not light any appliance

* Extinguish any open flame

* Do not touch any electrical switch or plug or unplug anything

* Open windows and vacate building

* Call gas supplier from neighbor's house, if not reached, call fire department

This unit must be installed by an authorized person to prevent the possibility of an

explosion. Your dealer will know the requirements in your area and can inform you of

those people considered qualified. The room heater should be inspected and cleaned

before use and at least annually by a qualified service person. More frequent cleaning

may be required due to excessive lint from carpeting, bedding material, etc.

The instructions in this manual must be strictly adhered to. Do not use makeshift methods

or compromise in the installation. Improper installation will void the warranty and safety

listing.

This heater is either approved for natural gas

(NG) or for LPG. Burning the incorrect fuel will

void the warranty and safety listing and may

cause an extreme safety hazard. Direct

questions about the type of fuel used to your

dealer. Check the label and flame adjust knob

on the gas control valve.

Contact your local building

officials to obtain a permit and

information on any installation

restrictions or inspection

requirements in your area.

Notify your insurance company

of this heater as well.

If the flame becomes sooty, dark

orange in color, or extremely tall,

do not operate the heater. Call

your dealer and arrange for

proper servicing.

It is imperative that control

compartments, screens, or

circulating air passageways of

the heater be kept clean and

free of obstructions. These

areas provide the air necessary

for safe operation. ?Do not operate the heater if it is

not operating properly in any

fashion or if you are uncertain.

Call your dealer for a full

explanation of your heater and

what to expect.

Gas

• DO NOT USE OR STORE

FLAMMABLE MATERIALS

NEAR THIS APPLIANCE.

• DO NOT SPRAY

AEROSOLS IN THE

VICINITY OF THIS

APPLIANCE WHILE IT IS

IN OPERATION.





• Do not operate if any portion

of the heater was submerged

in water or if any corrosion

occurs.

• Not suitable for operation in

marine environment.

Safety Precautions 5

Do not place clothing or other

flammable items on or near the

heater. Because this heater can

be controlled by a thermostat

there is a possibility of the

heater turning on and igniting

any items placed on or near it.





Light the heater using the built-in

piezo igniter. Do not use

matches or any other external

device to light your heater.

Allow the heater to cool before

carrying out any maintenance or

cleaning.

The viewing glass should be

opened only for lighting the pilot

or conducting service. Do not

operate with cracked, broken, or

removed glass.

Any safety screen or guard

removed for servicing must be

replaced prior to operating the

heater.

Never remove, replace, modify or

substitute any part of the heater

unless instructions are given in

this manual. All other work must

be done by a trained technician.

Don't modify or replace orifices.

Operate the heater according to

the instructions included in this

manual.

If the main burners do not start

correctly turn the gas off at the

gas control valve and call your

dealer for service.

The pilot flame must contact the

thermopile and thermocouple

(see the illustration to the left). If

it does not, turn the gas control

valve to "OFF" and call your

dealer.



This unit is not for use with solid

fuel

Do not place anything inside the

firebox (except the included fiber

logs).

If the fiber logs become

damaged, replace with Travis

Industries log set.

This

Manual

Do not throw this manual away.

This manual has important

operating and maintenance

instructions that you will need at

a later time. Always follow the

instructions in this manual.

Children and adults should be

alerted to the hazards of high

surface temperature and should

stay away to avoid burns or

clothing ignition. Young children

should be supervised when they

are in the same room as the

heater.

Plug the heater into a 240V

grounded electrical outlet. Do

not remove the grounding plug.

Don’t route the electrical cord in

front of, over, or under the heater

Instruct everyone in the house

how to shut gas off to the

appliance and at the gas main

shutoff valve. The gas main

shutoff valve is usually next to

the gas meter or LPG tank and

requires a wrench to shut off.

Dragon Wholesaling Pty. Inc.

grants no warranty, implied or

stated, for the installation or

maintenance of your heater, and

assumes no responsibility of any

consequential damage(s).

Installation (for authorized personnel only) 7

Installation Warnings

•This appliance must be installed only by authorized persons and in accordance with

the manufacturer's installation instructions, local gas fitting regulations, municipal

building codes, electrical wiring regulations, AS 5601-2004: Gas Installations and

any other statutory regulations.

•Failure to follow all of the requirements may result in property damage, bodily injury,

or even death.

•This heater must be installed by an authorized person who has gone through a

training program for the installation of direct vent gas appliances.

•The heater is designed to operate on natural gas, or LPG. Ensure that the available

gas supply matches the Data Label.

•All exhaust gases must be vented outside the structure of the living-area.

Combustion air is drawn from outside the living-area structure.

•Notify your insurance company before hooking up this heater.

•The requirements listed below are divided into sections. All requirements must be

met simultaneously. The order of installation is not rigid – the authorized person

should follow the procedure best suited for the installation.

Packing List

•Top Convection Deflector (with screws)

•LPG Conversion Kit

•Log Set

•Glass Latch Key (to un-latch glass frame)

•"Fireplace Altered" tag (attach to the fireplace)

•FPX Face Brackets (see pg. 11 for details)

Additional Items Required

•Faceplate

•168 mm (6-5/8”) to 76 mm (3”) & 102 mm (4”) Co-Linear Adapter - with flashing (Travis part # 98900124)

•76 mm (3”) and 102 mm (4”) Diameter Gas Liner

•Direct Vent Cap (Simpson Duravent Part # 991)

•Gas Line Equipment (shutoff valve, pipe, etc.)

Items Packed with the Face

•Face with attachment hardware and cove covers (if necessary)

•Face Installation Instructions

Order of Installation

1Install the Top Convection Deflector (see page 8).

2 If the heater is to use LPG, install the LPG conversion kit (see page 36).

3Install gas line into the fireplace (do not connect to unit).

4Position the heater.

5Connect the gas line and gas vent to the appliance.

6Install the optional surround panels and trim. Attach the on/off switch.

7Follow the instructions under "Finalizing the Installation" on page 24.

8Installation (for authorized personnel only)

Top Convection Deflector

Install the top convection deflector as shown to the

right.

The deflector is shipped on top of the insert. The

screws are shipped inside the owner's pack.

Fireplace Requirements

•Insert must be placed within a code-conforming masonry fireplace. Repair any fireplace damage

prior to installation.

•Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney prior to

installation.

•This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance

produces when determining a location.

The DVL inserts 368mm into the

fireplace.

Min. 800mm - additional space may be required for gas line installation

For tight fits (under 711mm), you may remove the manifold. See the section

"Removing the Manifold"

See "Leveling Bolts" for details

on leveling the heater.

Min. 603mm

The gas line and shutoff

valve should be installed

prior to insert placement.

Attach the "This fireplace has been altered..." plate

to the fireplace (use two screws or other suitable

method). You may wish to place it in a location

where it will be covered by the surround panels.

10 Installation (for authorized personnel only)

Clearances

Due to the high temperature of the heater, it should be located out of traffic and away from furniture and

draperies.

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Side

Wall

Combustible or Non-Combustible Mantel

Combustible Top Facing



Non-Combustible

Facing

Minimum Clearances

Sidewall to Insert

Side Facing

Top Facing*

Mantel*

Hearth Extension

Extension onto Hearth

255mm

102mm

900mm**

1000mm**

305mm

35mm

* The non-combustible top facing must extend

25mm above the top of the surround panels.

** Measured from the base of the insert.

Mantel Clearances

The maximum mantel depth is 305 mm at 1000 mm

vertical height.

** For mantel sizes over 305 mm, the vertical height

must be raised to the equivalent length of the

extended mantel depth as reference from the MIN

value (305 mm).

NOTE: The combustible area above the facing must

not protrude more than 19 mm from the facing. If it

does, it is considered a mantel and must meet the

mantel requirements listed in this manual.

305 mm

MIN

430 mm

1000 mm

MIN

1130 mm

1260 mm

Vertical Height

Mantel de

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