Travis Industries DVS FIREPLACE Bedienungsanleitung

DVS Insert

Direct Vent Fireplace Insert

¥ MASONRY or ZERO CLEARANCE

(METAL) FIREPLACE APPROVED

¥ MOBILE HOME APPROVED

Listed

ANSI Z21.44, Z21.11.4

CAN/CGA 1-2.19-M81, IR41, IR55, 2.17-M91

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause

injury or property damage. Refer to this manual. For assistance or additional

information consult a qualified installer, service agency, or the gas supplier.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or

any other appliance.

- Installation must be performed by a qualified installer, service agency or the gas supplier

IF YOU SMELL GAS

¥ Do not try to light any appliance.

¥ Do not touch any electrical switch; do not use any phone in your building.

¥ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

¥ If you cannot reach your gas supplier, call the fire department.

DVS INSERT

- November, 1999 -

Installer: After installation give this manual

to the homeowner and explain

operation of this heater.

Part # 93508098 $10.00

10850 117th Place N.E. Kirkland, WA 98033

PAGE 2SAFETY PRECAUTIONS

¥ IF YOU SMELL GAS:

* Do not light any appliance

* Extinguish any open flame

* Do not touch any electrical switch or plug or unplug anything

* Open windows and vacate building

* Call gas supplier from neighbor's house, if not reached, call fire department

¥ This unit must be installed by a qualified installer to prevent the possibility of

an explosion. Your dealer will know the requirements in your area and can

inform you of those people considered qualified. The room heater should be

inspected before use and at least annually by a qualified service person. More

frequent cleaning may be required due to excessive lint from carpeting,

bedding material, etc.

¥ The instructions in this manual must be strictly adhered to. Do not use

makeshift methods or compromise in the installation. Improper installation

will void the warranty and safety listing.

THIS CONTROL

HAS BEEN

CONVERTED TO

THIS CONTROL

HAS BEEN

CONVERTED FOR

NATURAL GAS

¥ This heater is either approved for natural gas

(NG) or propane (LP). Burning the incorrect

fuel will void the warranty and safety listing and

may cause an extreme safety hazard. Check the

label above the gas control valve to make sure it

matches the fuel being used. Direct questions

about the type of fuel used to your dealer.

¥ Contact your local

building officials to

obtain a permit and

information on any

installation restrictions or

inspection requirements in

your area. Notify your

insurance company of this

heater as well.

¥ If the flame becomes

sooty, dark orange in

color, or extremely tall,

do not operate the heater.

Call your dealer and

arrange for proper

servicing.

¥ It is imperative that

control compartments,

screens, or circulating air

passageways of the heater

be kept clean and free of

obstructions. These areas

provide the air necessary

for safe operation. ?

¥ Do not operate the heater

if it is not operating

properly in any fashion or

if you are uncertain. Call

your dealer for a full

explanation of your heater

and what to expect.

Gas

¥ Do not store or use

gasoline or other

flammable liquids in the

vicinity of this heater.

¥ Keep all furniture or other

combustible items at least

36" away from the front

of the heater.

AAAAA

¥ Do not operate if any

portion of the heater was

submerged in water or if

any corrosion occurs.

SAFETY PRECAUTIONS (CONTINUED)PAGE 3

¥ Do not place clothing or

other flammable items on

or near the heater.

Because this heater can be

controlled by a thermostat

there is a possibility of the

heater turning on and

igniting any items placed

on or near it.

¥ Light the heater using the

built-in piezo igniter. Do

not use matches or any

other external device to

light your heater.

¥ Never remove, replace,

modify or substitute any

part of the heater unless

¥ The viewing glass should

be opened for service only

(see the maintenance

section of this manual).

¥ Any safety screen or

guard removed for

servicing must be

replaced prior to

operating the heater.

instructions are given in

this manual. All other

work must be done by a

trained technician. Don't

modify or replace orifices.

¥ Allow the heater to cool

before carrying out any

maintenance or cleaning.

¥ Operate the heater

according to the

instructions included in

this manual.

¥ If the main burners do not

start correctly turn the gas

off at the gas control

valve and call your dealer

for service.

¥ The pilot flame must

contact the thermopile

and thermocouple (see the

illustration to the left). If

it does not, turn the gas

control valve to "OFF"

and call your dealer.

¥ This unit is not for use

with solid fuel

¥ Do not place anything

inside the firebox (except

the included fiber logs).

¥ If the fiber logs become

damaged, replace with

Travis Industries log set.

This

Manual

¥ Do not throw this manual

away. This manual has

important operating and

maintenance instructions

that you will need at a

later time. Always follow

the instructions in this

manual.

¥ Do not touch the hot

surfaces of the heater.

Educate all children of the

danger of a high-

temperature heater.

Young children should be

supervised when they are

in the same room as the

heater.

¥ Plug the heater into a

120V grounded electrical

outlet. Do not remove the

grounding plug.

¥ Don't route the electrical

cord in front of, over, or

under the heater

¥ Instruct everyone in the

house how to shut gas off

to the appliance and at the

gas main shutoff valve.

The gas main shutoff

valve is usually next to

the gas meter or propane

tank and requires a

wrench to shut off.

¥Travis Industries, Inc.

grants no warranty,

implied or stated, for the

installation or

maintenance of your

heater, and assumes no

responsibility of any

consequential

damage(s).

PAGE 4TABLE OF CONTENTS

Introduction & Important Info. ...................1

Safety Precautions............................................2

Features & Specifications............................ 5

Installation Options ......................................... 5

Heating Specifications .....................................5

Dimensions..................................................... 5

Fuel, Compliance, Electrical ........................... 5

Insert Installation

Installation Preparation.................................. 6

Items Required for Installation ....................... 6

Packing Lists ................................................. 6

Order of Installation ....................................... 6

Insert Placement............................................ 7

Insert Clearances........................................... 7

Floor Protection ............................................. 8

Gas Line Installation ...................................... 8

Vent Requirements........................................ 9

Surround Panel Installation ........................... 11

Manifold Removal and Installation................. 12

Finalizing the Installation

Glass Removal .............................................. 14

Log, Twig, and Ember Installation ................. 15

Purge and Leak Test the Gas Line................ 16

Pilot Flame Inspection ................................... 16

Air Shutter Adjustment................................... 17

Flame Inspection ........................................... 17

Explain Heater Operation to Owner............... 17

Operating Your Heater

Before You Begin.......................................... 18

Location of Controls....................................... 18

Starting The Pilot Flame ............................... 19

Starting the Heater for the First Time ............20

Turning the Heater On and Off ..................... 20

Adjusting the Flame Height............................20

Adjusting the Blower Speed.......................... 21

Normal Operating Sounds ............................. 21

Maintaining Your Heater

Maintaining Your Heater's Appearance ......... 22

Cleaning Your Heater ................................... 22

Yearly Service Procedure .............................. 22

Troubleshooting

Troubleshooting Table .................................. 23

How this Stove Works....................................24

Wiring Diagram ............................................. 25

Warranty................................................................ 26

Listing Information......................................... 27

Optional Equipment

Propane (LP) Conversion Kit ........................ 28

Thermostat.................................................... 34

Remote Control Thermostat ..........................35

Decorative Fireback....................................... 35

Addendum

Altitude Considerations ................................. 35

Index 36

Symbols Used in this Manual

The illustration below details what the symbols used along the left margin indicate.

Requirement

¥¥

¥¥ 11

11 !!

!! ??

?? ++

Hint

NoteWarningStep

FEATURES AND SPECIFICATIONS PAGE 5

Installation Options:

¥ Residential or Mobile Home

¥ Fireplace Insert

¥ Masonry or Zero Clearance

(Metal) Fireplace Approved

Features:

¥ Works During Power Outages (standing pilot)

¥ High Efficiency

¥ Optional Thermostat or Remote Control

¥ Realistic "Wood Fire" Look

¥ Convenient Operating Controls

¥ Variable-Rate Heat Output

¥ Quiet Blower for Effective Heat Distribution

¥ Low Maintenance

Heating Specifications: Natural Gas LP (Propane)

Approximate Heating Capacity (in square feet)* 500 to 1,500 500 to 1,500

High Burn Input Rate (In BTU's) 31,000 31,000

Low Burn Input Rate (In BTU's) 18,600 16,000

Efficiency** 80 % 80.5 %

AFUE (Annual Fuel Utilization Efficiency) 71.3 % 71.8 %

* Heating capacity will vary with the home's floor plan and insulation, natural gas or Propane BTU rating, and outside temperature.

** Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent of installed system.

To measure the net BTU's, multiply the BTU input by the efficiency percentage.

Dimensions:

Fuel:

This heater is

designed either for

natural gas or for

propane. Check

the sticker on top

of the gas control

valve.

Compliance:

This unit has

passed the ANSI

wall furnace

standard as tested

by OMNI

Environmental

Services, Inc.

40-3/8"* 8x10 Panels

44-3/8"* 10x13 Panels

28-7/8"*

8x10

Panels

31-7/8"*

10x13

Panels

15-3/4"*

* Includes trim & standoffs

1-3/8"*

24-3/8"

16-3/8"

19-1/8"

See the section "Vent Requirements"

for vent location.

Face Size: Width

32"

30"

31-5/8"

30-1/2"

33-7/8"

Discovery & Rosario (Avanti)

FPX 32 DVS

Heritage Bay

Salish Bay

Cambridge

Height

21-5/8"

22"

21-1/2"

22-1/2"

21-1/2"

Electrical Specifications:

120 Volts, 1.3 Amps, 60 Hz (150 watts on high)

PAGE 6INSERT INSTALLATION - For Qualified Installers Only!

Installation Preparation

! Failure to follow all of the requirements may result in property damage, bodily injury, or even

death.

! This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI

Z223.1 and NFPA 54(88).

! In Manufactured or Mobile Homes must confirm with: In USA, Manufactured Home

Construction and Safety Standard, Title 24 CFR, Part 3280; In Canada, CSA Z240.4 and Gas-

Equipped Recreational Vehicles and Mobile Housing. This appliance may be installed in

Manufactured Housing only after the home is site located.

! This appliance is designed for natural gas but may be converted to propane (LP). Check the

sticker on top of the gas control valve.

! All exhaust gases must be vented outside the structure of the living-area. Combustion air is

drawn from outside the living-area structure.

! Notify your insurance company before hooking up this appliance.

! The requirements below are divided into sections - all requirements must be met

simultaneously.

Items Required for Installation

¥Face

¥Gas Hookup Equipment

¥Surround Panels (Includes hardware, trim, and insulation)

¥3" (75 mm) UL 1777 Gas Liner

¥Direct Vent Cap (Simpson Duravent Part # 991)

¥Direct Vent Adapter (Simpson Duravent Part # 923GK)

Items Packed with the Travis Ind. DVS

¥DVS Insert

¥Log Set (2 Logs, 2 Twigs, Embers)

¥Owner's Manual

¥Propane Conversion Kit

¥Two Leveling Bolts

¥6" Pipe Inlet (3/8")

Items Packed with the Face

¥Face (and door)

¥Attachment Screws (FPX 32 DV's include face mounting brackets)

¥Face Installation Instructions

Order of Installation

1If the heater is to use propane, install the propane conversion kit (see pages 28 - 33)

2Install gas line into the fireplace (do not connect to unit)

3Position the heater (see "Insert Placement")

5Connect the gas line and gas vent to the appliance.

6Install the optional surround panels and trim. Attach the on/off switch.

7Follow the instructions under "Finalizing the Installation" on pages 14 through 17.

INSERT INSTALLATION (CONT.) - For Qualified Installers Only! PAGE 7

Insert

Placement

¥Insert must be

placed within a

code

conforming

masonry

fireplace or

any tested and

listed zero-

clearance

(metal)

fireplace

¥The fireplace

must be

undamaged

(repair any

damage prior

to installation).

The insert protrudes

15-3/4" (400 mm)

into the Fireplace.

Run the power cord to

either side of the

insert along the face.

Min. 30-3/8" (772 mm)

For tight fits (under 24" (610 mm)), you

may remove the manifold. See the

section "Removing the Manifold"

Use the leveling

bolts for fireplaces

with recessed floors.

Min. 19-1/8"

(486 mm)

Run the on/off switch wires to the

right, behind the surround panels.

The gas line and shutoff

valve should be installed

prior to insert placement.

- Includes 6" (150 mm)

for gas line installation

Insert Clearances

¥No combustibles may be within, or swing within, 36" (914 mm) of the front of the insert (drapes, doors)

AAAAAAAAA

Min. 6Ó (152 mm)

Side

Wall

Combustible Mantel

32Ó (813 mm)

Min. 6Ó (152 mm)

Top Facing

22Ó (559 mm)

Min. 8Ó (203 mm)

Side

Facing

Min. 10Ó (254 mm)

12Ó (305 mm)

Min.

Zero-Clearance (Metal)

Fireplace Requirements:

¥The damper ("A") and grate (with logset)

("B") must be removed (see the illustration

below)

¥The smoke shelf ("C"), internal baffles

("D"), screen ("E"), masonry lining or

refractory ("G" & "I"), and metal or glass

doors ("F") may be removed (if applicable)

¥The insulation ("H"), and any structured

rigid frame members (metal sides, floor,

door frame, face of the fireplace, etc.) may

not be removed or altered.

AAA

PAGE 8INSERT INSTALLATION (CONT.) - For Qualified Installers Only!

Floor Protection

¥The heater must be installed on a non-combustible hearth extending a minimum 12" (305 mm) from

the fireplace opening (local codes may require a larger hearth). Minimum width is 32" (813 mm).

Gas Line Installation

!The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1

and the requirements listed below.

!The heater and gas control valve must be disconnected from the gas supply piping during any

pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA). For pressures under

1/2 psig (3.45 kPA), isolate the gas supply piping by closing the manual shutoff valve.

¥Leak test all gas line joints and the gas control valve prior to and after starting the heater.

Gas Line Connection

¥The location of the gas inlet is shown below

¥A manual shutoff valve is required on the gas line within 3' (914 mm) of the heater

PILOT ADJ

VENT

OFF

Gas Control Valve

A 4" (102 mm) opening is provided on the left side. It is 2-1/2" (64 mm) tall.

3-3/8"

(86 mm)

The gas inlet on the gas control valve is

located 3" (76 mm) behind the fireplace

opening and 7" (178 mm) to the left of the

center of the appliance.

With the optional gas inlet pipe,

the inlet is located 3" (76 mm)

behind the fireplace opening

and 12-1/2" (318 mm) to the left

of center and 1-1/2" (38 mm)

above the base.

Shutoff Valve

6" (150 mm) Gas Inlet Pipe (shipped

with the insert in the accessory pack)

Shutoff Valve

Apply thread sealant to

both ends of the pipe prior

to installation.

Fuel

¥This heater is designed for natural gas but can be converted to propane. Check the sticker on the top

of the gas control valve to make sure the correct fuel is used.

Gas Inlet Pressure

¥With the heater off, the inlet pressure must meet the requirements listed in the table below

?If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for

the residence does not exceed the amount supplied.

?The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)

should supply gas at the suggested input pressure listed below. Contact the local gas supplier if the

regulator is at an improper pressure.

Standard Input Pressure

Natural Gas 7" W.C. (1.74 kPA)

Propane 11" W.C. (2.73 kPA)

INSERT INSTALLATION (CONT.) - For Qualified Installers Only! PAGE 9

Vent Requirements

!The gas appliance and vent system must be vented directly to the outside of the building, and never

be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas

appliance must use it's own separate vent system.

!Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap. The illustrations

below show how the flex liners should be attached.

¥The exhaust vent must reline the entire length

of the chimney and terminate above the

chimney top

!If the heater is installed at an altitude over

3,000' (914 M) the flame quality will need to

be carefully evaluated. See Addendum #1,

"Altitude Considerations"(page 35).

!Be careful not to crimp or rupture the liner

when bending it into chimney offsets

¥When installed, the vent must meet all of the

vent manufacturer's requirements

¥Make sure to order the following:

¥ 3" (75 mm) UL 1777 Gas Liner

¥ Dura-Vent Adapter & Flashing (part #

923GK).

¥ Vertical Termination (part # 991)

Max. 1'

(305

mm)

offset

Max. Ht. 35' (10.7 M)

Min. Ht. 8' (2.4 M)

InletExhaust

Vent Installation

InletExhaust

Inlet

Exhaust

Termination

(Simpson

Part # 991)

DV Chimney

Liner Kit

(Simpson Part

# 923GK)

3Ó (75 mm)

UL 1777

Gas Liner

High-Temp.

Silicone

Apply high-temperature

silicone to the liners on

both ends and secure

with 2 screws.

Make sure to route the exhaust liner to the exhaust portion of the cap.

High-Temp.

Silicone

PAGE 10 INSERT INSTALLATION (CONT.) - For Qualified Installers Only!

Vent Location

2-1/2"

(64 mm) 15-3/4"

(400 mm)

2-1/2"

(64 mm)

13-1/2"

(343 mm)

Center Line

13-1/4"

(337 mm)

Inlet (3Ó (75 mm) Dia.)

Exhaust (3Ó (75 mm) Dia.)

Fireplace

Opening

Vent Configurations

Z.C. (Metal) firebox

Inlet & Exhaust Re-Line

AAA

Exhaust Only Re-Line

(recommended)

Direct Vent Cap

(part # 991)

Recommended Block-Off

Plate (non-combustible

metal and/or insulation).

Prevents odors from

chimney entering room.

3" (75 mm)

UL 1777

Gas Liner

Dura-Vent Termination Kit

(part # 923GK)

The block-off plate must

seal the intake to the

chimney space. This

way air is drawn down

the chimney for

combustion air.

Block-Off Plate

(non-combustible

materials)

NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace.

Inlet

Exhaust

Inlet

Exhaust

Masonry Fireplace

Suggestion:

Paint the fireplace cavity

with latex paint to eliminate

the possibility of odors from

the fireplace circulating into

the room.

Any cracks or

damage inside the

chimney must be

repaired.

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