TRI tool BEVEL MASTER 208B Bedienungsanleitung

92-1482 Rev. 190410

Model 208B BEVELMASTER®

ABOUT TRI TOOL INC.

Tri Tool’s extensive experience in the design, development and manufacture of portable

machine tools and welding equipment has resulted in machinery that is designed to meet

the highest standards of quality, safety, and performance. Our products are backed by a

company totally committed to service, integrity, and customer satisfaction.

Tri Tool Services has developed a solid reputation as a trusted provider of dependable and

cost-effective on-site service solutions including turnkey project management, machining

services, and mechanized and manual code welding services using experienced and well-

trained machinists and welders.

In addition to developing industry leading machining and welding equipment, Tri Tool’s

engineering team provides custom equipment design and manufacturing solutions to suit

the most rigorous requirements of our customers’ special applications.

Please contact us for more information on any of our products or services. Company

representatives are available for demonstrations of most of our products at your facility.

Printed in the USA

TABLE OF CONTENTS

1. ABOUT THE MANUAL 3

2. SAFETY 3

3. GENERAL DESCRIPTION 7

4. SPECIFICATIONS 8

5. OPERATION 17

6. MACHINING OPERATION 23

7. CUTTING SPEEDS AND FEEDS 25

8. TOOL BITS 27

9. JAW BLOCKS AND RAMPS 33

10. MAINTENANCE 35

11. TROUBLESHOOTING 38

12. ACCESSORIES 40

13. ILLUSTRATED PARTS BREAKDOWN 41

92-1482 Rev. 190410

Model 208B BEVELMASTER®

TRI TOOL INC. Warranty

All products manufactured by Tri Tool Inc. are warranted to be free from defects in materials

and workmanship under normal use. Effective October 12, 2018, the period of this warranty

shall be three years from the date of shipment for all products, except for welding and

custom equipment which shall be one year from the date of shipment.

The purchaser shall bear all shipping, packing and insurance costs and all other costs to

and from a designated repair service center. The product will be returned to the purchaser

freight prepaid and billed to the purchaser.

This warranty is not transferable and will not apply to tool bits or other consumables, or to

those products that have been misused, abused, or altered without the express permission

in writing by Tri Tool Inc.

Neither this warranty nor any other warranty, expressed or implied, including implied

warranties of mechanical ability, tness for a particular use, or merchantability, shall

extend beyond the warranty period. No responsibility is assumed for any incidental or

consequential damages.

Some states do not allow limitations on how long an implied warranty lasts and some states

do not allow the exclusion or limitations incidental or consequential damages, so the above

limitation of exclusion does not apply to all purchasers. This warranty gives the purchaser

specic legal rights. Other rights vary from state to state.

Tool Bit Resharpening Policy

Tri Tool Inc. can not resharpen badly gouged, chipped, or broken tool bits. Check the tool

bits before you send them and package them well. Within two working days of receipt, the

tool bits are evaluated and the customer is contacted for authorization.

The customer will receive a price and a scheduled return shipment date. The price structure

is available from your Tri Tool Inc. sales representative.

Tool bits that are not suitable for resharpening are returned with the tool bits that were

resharpened, unless Tri Tool Inc. is instructed otherwise.

The customer is responsible for shipping charges to and from Tri Tool Inc.

This policy only covers tool bits manufactured by Tri Tool Inc.

Model 208B BEVELMASTER®

92-1482 Rev. 190410

1. ABOUT THE MANUAL

1.1 COPYRIGHT

duplication of the information shown hereon is permitted without the express

written consent of Tri Tool Inc.

1.2 DISCLAIMER

The instructions and descriptions in this manual were accurate when the manual

was written. However, the information in the manual is subject to change without

notice. Check for updated information before you start any job. The Tri Tool Inc.

web site has the most current information.

Do not operate or work on this equipment unless you have read and understood

the instructions in this Manual. Failure to follow the instructions or follow the

safety instructions could result in serious injury or death. This manual describes

conditions and hazards that are common and anticipated during equipment

operation. No manual can address all conditions which may occur.

2. SAFETY

2.1 SAFETY SYMBOLS

The manual may contain one or more safety symbols. These symbols and the

associated text warn you of potentially hazardous conditions. Examples of the

safety symbols and the associated text follow:

CAUTION

CAUTION: Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury, or cause property damage.

DANGER

DANGER: Indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING

WARNING: Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

TRI TOOL INC.

92-1482 Rev. 190410

2.2 PERSONAL PROTECTIVE EQUIPMENT

• Use standard safety equipment such as: hard hats, safety shoes, safety

harnesses, protective clothes, and other safety devices when appropriate.

• Wear safety glasses.

• Do not wear loose clothing or jewelry.

• Wear nonskid footwear.

• Secure long hair.

2.3 PERSONNEL

• Only personnel who are trained or are being trained may operate the

equipment.

• Keep the operation manual available where the equipment is used.

• The operator must read the operation manual before using the equipment.

• The equipment must be operated in accordance with the manual information.

• The operator must follow the safety precautions in this manual and good

engineering practices to reduce the risk of injury.

• Before using the equipment, the operator must ensure that all safety

messages on the equipment are legible.

2.4 WORK AREA

• Keep the work area clean.

• Keep the area well lit.

• Keep items such as; electrical cords, cables, rags, rigging straps, away from

rotating equipment.

• Do not use power-cutting tools in the presence of ammable liquids and

gases.

• Do not let visitors or untrained personnel near tools that are in use.

• Ensure all observers wear eye protection.

• Keep proper footing at all times.

DANGER

DANGER: Do not wear gloves when you use operate the equipment.

If you are using the index trip mechanism, a glove may be caught or

pulled into the pinch point created by the equipment head. This will

result in serious personal injury.

Model 208B BEVELMASTER®

92-1482 Rev. 190410

2.5 AREA EQUIPMENT

• Secure the pipe with clamps, vises, chains or straps.

• Ensure that both sides of the pipe at the cut site is fully supported so that the

pipe will not move after the cut is completed. Long lengths of pipe may be

under load and the separation of the pipe can release pressure. This pressure

can cause both sides of the pipe to move.

2.6 TOOL CARE

• Keep tools in good operating condition. Sharp tool bits perform better and are

safer than dull tool bits.

• Do not use damaged tools. Always check your tools for damage especially if a

tool has malfunctioned, been dropped or hit, check it for damage.

• Before you start operating the equipment, do no-load tests and feed function

checks.

TRI TOOL INC.

92-1482 Rev. 190410

2.7 TOOL USE

• Use the right tool and tool bit for the job. Contact Tri Tool to help with your

application.

• Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp

and can cause cuts or punctures.

• Disconnect power supply during setup and maintenance. Use all ‘Stop’ or

Shut off’ features available when changing or adjusting tool bits, maintaining

the tool, or when the tool is not in use.

• Remove adjusting keys and wrenches before applying power to the

equipment. Check the tool before turning it on to make sure that all keys and

wrenches have been removed.

• Do not force tools. Tools and tool bits function better and safer when used at

the recommended speeds.

• Do not reach into rotating equipment.

• Do not reach into the rotating head stock to remove chips, to make

adjustments, or to check the surface nish.

• Handle chips with care. Chips have very sharp edges and are hot. Do not try

to pull chips apart with bare hands.

• Store tools properly. Disconnect tools from the power source, remove the tool

bits, and store in a safe place.

Model 208B BEVELMASTER®

92-1482 Rev. 190410

3. GENERAL DESCRIPTION

The Model 208B BEVELMASTER® is a Pipe Beveler designed for facing,

beveling and/or counterboring the ends of pipe and/or tubing in preparation for

welding.

These machining operations may be performed either simultaneously or

separately.

Pipe weld end preparations that meet all existing conventional codes including

the more stringent nuclear codes may be machined using the Model 208B.

208B Models BEVELMASTER

P/N Power

01-1133 Air

01-1975 Electric, 115V AC, HD, 40 - 60 Hz

01-1976 Electric, 230V AC, HD, 40 - 60 Hz

01-1981 Hydraulic

3.1 DESIGN AND OPERATING FEATURES

The various interchangeable jaw blocks and ramps secure the Model 208B Pipe

Beveler to pipe and tubing that have an inside diameter ranging from 1.63”

(41.4 mm) through 8.63” (219.2 mm).

Beveling pipe and tubing with an inside diameter of 1.5" (31.1 mm) requires a 2"

Mandrel Assembly. This Assembly is not included with the Standard Machine.

The expanding mandrel provides fast, accurate self-centering and alignment to

the pipe or tubing to be machined.

The Model 208B accepts the reaction torque generated by the machining

operations through the mandrel.

No additional restraining devices are required.

TRI TOOL INC.

92-1482 Rev. 190410

4. SPECIFICATIONS

4.1 BEVELMASTER® WITH AIR MOTOR ATTACHED

Figure: 1. Model 208B with Air Motor

28.13"

(714.5 mm)

23.07"

(586.0 mm)

9.16" (232.7 mm)

Rotating DIA

ON/OFF Control

w/Safety Lever

Air Flow (Speed)

Control Valve

(3 ea.) Bolt-On

Tool Bit Holder

Feed Control

10.13"

(257.3 mm)

8.77"

(222.8 mm)

17.95"

(456.0 mm)

Weight (Approx.): 57 lbs. (25.9 kg)

CLEARANCE AND DIMENSIONS

Maximum Rotating Head DIA - 9.16" (232.7 mm)

Length (parallel to axis of pipe) - 17.95" (456.0 mm)

Length Over Motor - 28.13" (714.5 mm)

Maximum Width - 10.13" (257.3 mm)

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