Tripp Lite SmartOnline 220/380 Bedienungsanleitung

Owner’s Manual

1111 W. 35th Street • Chicago, IL 60609 USA

(773) 869-1234 • www.tripplite.com

SmartOnline™3-Phase 20kVA & 30kVA

Intelligent True On-Line UPS Systems

Input/Output* Voltage: 220/380, 230/400, 240/415V AC, 3ø, 4 wire (plus ground), wye

* User-selectable.

For all UPS system modules (power module and battery module) sold either separately or combined.

Select UPS system modules may include separate instruction or warning sheets which should be used

in conjunction with this manual.

Important Safety Warnings

Control Panel

Installation

Rear Panels

Operation (Normal Conditions) 7

Operation (Special Conditions) 9

Communications 11

Service/Warranty 12

Specifications 13

Español 14

Important Safety Warnings

SAVE THESE INSTRUCTIONS. This manual contains important instructions and warnings that should be followed during the installation and

maintenance of all Tripp Lite SmartOnline 3-Phase 20kVA and 30kVA UPS Systems and their batteries.

UPS Location Warnings

• Install your UPS indoors, away from heat, direct sunlight, dust, and excess moisture or other conductive contaminants.

• Install your UPS in a structurally sound area. Your UPS is extremely heavy; take care when moving and lifting the unit.

• Only operate your UPS at indoor temperatures between 32° F and 104° F (between 0° C and 40° C). For best results, keep indoor

temperatures between 62° F and 84° F (between 17° C and 29° C).

• Leave adequate space around all sides of the UPS for proper ventilation.

• Do not install the UPS near magnetic storage media, as this may result in data corruption.

UPS Connection Warnings

• The power supply for this unit must be three-phase rated in accordance with the equipment nameplate. It also must be suitably

grounded according to all applicable local electrical wiring regulations.

Equipment Connection Warnings

• Do not use Tripp Lite UPS Systems in life support applications in which a malfunction or failure of a Tripp Lite UPS System could

cause failure or significantly alter the performance of a life support device.

• The UPS system contains its own energy source (battery). The output terminals may be live even when the UPS is not connected to

an AC supply.

Battery Warnings

• Your UPS does not require routine maintenance. Do not open your UPS for any reason. There are no user-serviceable parts inside.

• Because the batteries present a risk of electrical shock and burn from high short-circuit current, batteries should be changed only by

trained service personnel observing proper precautions. Consult your battery module manual before proceeding. Remove watches,

rings, and other metal objects. Use tools with insulated handles. Wear rubber gloves and boots. Do not lay tools or metal parts on top

of the batteries. Do not short or bridge the battery terminals with any object. Disconnect the charging source prior to connecting or

disconnecting battery terminals. Determine if the batteries are inadvertently grounded. If inadvertently grounded, remove the source

of the ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be

reduced if such grounds are removed during installation and maintenance.

• Do not dispose of the batteries in a fire. The UPS batteries are recyclable. Refer to local codes for disposal requirements.

• Connect only Tripp Lite battery modules to your UPS's external battery hardware terminals.

• Do not operate your UPS without batteries.

• Fuses should be replaced only by factory authorized personnel. Blown fuses should be replaced only with fuses of the same number

and type.

• Potentially lethal voltages exist within this unit as long as the battery supply is connected. Service and repair should be done only by

trained personnel. During any service work, the UPS should be turned off or put into manual bypass and fuses removed from all

connected battery modules.

• Do not connect or disconnect the battery modules while the UPS is operating from the battery supply or when the unit is not in

bypass mode.

123413 12

10 11985

Control Panel

There are two separate UPS system modules: a power module and a battery module. Familiarize yourself with the location and function of

the features on each module before installing and operating your UPS system. The power module is the only module which includes front

panel features.

FRONT PANEL

1. “ON” Button: This button turns the UPS System's inverter ON.

2. “OFF” Button: This button turns the UPS System's inverter OFF.

3. “ENTER” Button: This button changes or selects the variables shown on the LCD Display. Simultaneously press the “ENTER” Button

and the “SELECT” Button and hold for a ¼ second to mute audible alarm.

4. “SELECT” Button: This button allows you to browse through different power readings on the LCD Display by momentarily pressing

the button. Simultaneously press the “ENTER” Button and the “SELECT” Button and hold for a ¼ second to mute audible alarm.

5. “I/P” (Input) LED: This green light will illuminate constantly to indicate an AC input supply is present.

6. “BYPASS I/P” (Bypass Input) LED: This green light will illuminate to indicate an AC input supply is present at bypass input.

7. “BYPASS” LED: This green light will illuminate when the UPS is providing filtered mains power without engaging its converter or

inverter. Connected equipment will not receive battery power in the event of a blackout.

8. “AC/DC” (Converter) LED: This green light will illuminate constantly to indicate the UPS's AC/DC converter is activated.

9. “BATTERY” LED: This red light will flash when the UPS is discharging the battery to provide connected equipment with AC power.

An alarm will sound which can be cancelled by simultaneously pressing and holding the “ENTER” and “SELECT” Buttons for a ¼

second. The alarm will be cancelled, but the LED will remain illuminated.

10. “DC/AC” (Inverter) LED: This green light will illuminate constantly to indicate the UPS's DC/AC inverter is activated.

11. “O/P” (Output) LED: This green light will illuminate constantly to indicate your UPS is supplying AC power to connected equipment.

12. “EMERGENCY POWER OFF” Button: This button turns the UPS output OFF and disables Bypass output. After pressing the but-

ton, it will remain down until reset. To reset the UPS system and restore output, press the “Emergency Power OFF” Button until it pops

back up. If the Input Breakers are OFF, turn them ON. Press the “OFF” Button. The UPS will re-start if AC line power is present.

13. LCD Display: This backlit dot matrix display indicates a wide range of UPS operating conditions and diagnostic data. It will illumi-

nate after you have properly completed installation and start-up and after the “ON” Button is depressed.

Note: the LCD Display's backlighting will turn off 10 minutes after any of the following front-panel buttons have been depressed:

“SELECT”, “ENTER”, “OFF” or “ON”. To turn on the LCD Display's backlighting, momentarily depress any of the following front-panel

buttons: “SELECT”, “ENTER”, “OFF” or “ON”.

Rear Panels

1. Manual Bypass Switch: This dial is used in one step of putting the UPS in "BYPASS” mode, which must be done before performing

any maintenance on the UPS with the connected load supported. [See “Operation (Special Conditions)” for step-by-step instructions for

going into “BYPASS.”] While this switch is on “BYPASS,” connected equipment will receive filtered AC mains power, but will not receive

battery power in the event of a blackout.

2. Input Terminal Block: Use these terminals to connect your UPS to the AC main power input. Unscrew and remove terminal block plate

for access.

3. Output Terminal Block: Use these terminals to connect your UPS to equipment. A plate covering the terminal block must be unscrewed

and removed for access.

4. External Battery Terminal Block: Use this to connect a Tripp Lite battery module to the power module. Remove the cover for access.

The power module will not start without a connection to a charged battery module.

5. Exhaust Fans: These cool and ventilate the inside of the UPS.

6. AS-400 Interface Port: This female DB9 port connects your UPS to an IBM AS-400 computer interface via the AS-400 Cable includ-

ed. It uses AS-400 communications to report UPS status and power conditions. Using this port, an IBM AS-400 computer can automati-

cally save open files and shut down its operating system during a blackout. See “Communications” for details.

7. “Smart” RS-232 Interface Port: This female DB9 port connects your UPS to a workstation or server. It uses RS-232 communications

to report UPS and power conditions. It is used with Tripp Lite software and the included RS-232 Cable to monitor and manage network

power and to automatically save open files and shut down equipment during a blackout. See “Communications” for details.

8. Dry Contact Interface Port: This female DB9 port sends contact-closure signals to indicate line-fail and low-battery status. See

“Communications,” for details.

9. Accessory Slot: Remove the small cover panel and use optional accessories to remotely control and monitor your UPS. Contact Tripp

Lite Customer Support for more information and a list of available SNMP, network management and connectivity products.

10. “Battery Start” Switch: This momentary rocker switch allows you to “cold-start” your UPS and use it as a stand-alone power source

when utility-supplied AC power is not present. The switch enables the UPS’s DC/AC Inverter. Before “cold-starting” your UPS, make sure

your power module and external battery module(s) are properly installed. Press and hold the “Battery Start” Switch and then press the “ON”

button to turn your UPS ON. To turn it OFF after “cold-start,” press the “OFF” button.

11. AC Input Switch: One triple-pole circuit breaker controls input power to the UPS during normal operation.

12. Bypass AC Input Switch: One triple-pole circuit breaker controls input power to the UPS during “BYPASS” operation.

13. Remote “Emergency Power OFF” (EPO) Connector: This modular jack allows remote emergency shutdown. See

“Communications” for details.

20kVA & 30kVA Battery Module Rear Panel

Model: BP240V33

20kVA and 30kVA Power Modules Rear Panel

Models: SU20K3/3INTPM and SU30K3/3INTPM

Rear Panels

(continued)

Refer to the Battery Module's Owner's Manual for all safety warnings and connection instructions.

14. Fuse Holder (externally accessible): fuses protect against short circuit damage. If a heavy overload or short circuit is encountered, a

fuse will blow. A Battery Module with a blown fuse will not deliver any output voltage to the connected UPS System. A qualified electri-

cian must replace the fuses.

15. Internal Battery Trays: the Battery Module contains five trays of batteries (with four batteries per tray) to supply extended runtime to

a connected UPS System. After disconnection, the trays slide out for removal. Fuses must be removed before any maintenance is performed.

16. Cables for Battery Tray Interconnection (internal): connect the battery trays to supply DC battery power to a connected UPS System.

17. Cables for UPS System Connection (external): connect the internal batteries (through the fuse holder) to a compatible Tripp Lite UPS

System. Do not replace these cables. Using improper cables may damage your equipment and cause fire hazards.

18. Grounding Lug: connects the Battery Module to earth ground.

19. Wheels: the wheels are only designed for slight position adjustments within the final installation area; they are not designed for mov-

ing the Battery Module over considerable distances.

20. Mounting Brackets: allow for permanent mounting, if desired. User must supply hardware appropriate for mounting surface.

Installation

UPS LOCATION

Move your UPS over short distances using its wheels. Stabilize the UPS by releasing the stabilizers on each side of the unit. NOTE: Do not

stack the UPS System power module or external battery modules.

UPS POWER MODULE INPUT AND OUTPUT HARDWIRE CONNECTION

In addition to the instructions listed below, follow all warnings found in the Safety section prior to connection.

WIRING SELECTION

Choose appropriate cabling (rated VW-1, FT-1 or better) to connect your UPS Power Module to an AC power supply and your equipment.

UPS System Model Wiring Size

20kVA 8 AWG / 8 mm2

30kVA 6 AWG / 14 mm2

Maximum Cable Length: 10 m (32.8 ft)

WIRING CONNECTION

Connect your wiring to the input and output terminal blocks located on the lower rear panel of your UPS (see figure below).

CAUTION!

Qualified personnel should follow all procedures prescribed by N.E.C. and other local codes for hardwiring devices to a utility source.

Ensure that cables are fitted with cable sleeves and are secured by connector clamps. Tighten connections with a torque of not less

than 35 inch-pounds. Observe the appropriate cable connection regulations [e.g. National Electrical Code (NEC) in the U.S.] at all

times. Using cables of improper size may damage your equipment and cause fire hazards.

NOTE: when shipped from the factory, bypass input and main input wires are connected.

N2N1T2R1S2S1R2T1GG

UPS BATTERY MODULE HARDWIRE CONNECTION

In addition to the instructions listed below, follow all warnings found in the Safety section prior to connection.

WARNING!

Before attempting to connect the UPS Power Module to the UPS Battery Module, qualified personnel must remove all fuses from all

UPS Battery Modules.

CAUTION!

Make certain that your UPS Power Module and UPS Battery Module use the same DC voltage before connecting them. When

connecting multiple Battery Modules to a single Power Module, the Battery Modules should be approximately the same age. Do not

connect or disconnect Battery Modules while the Power Module is operating on battery power, due to the possibility of dangerous arcing.

The UPS Power Module will not start without a connection to a charged UPS Battery Module. If you plan to store your Battery

Module(s) for an extended period of time, fully recharge its batteries every three months by connecting it for at least 12 hours to a UPS

Power Module that is connected to AC input.

WIRING SELECTION

Choose appropriate cabling (rated VW-1, FT-1 or better) to connect your UPS Battery Module to your UPS Power Module.

UPS System Model Wiring Size

20kVA 4 AWG / 22 mm2

30kVA 2 AWG / 38 mm2

Maximum Cable Length: 10 m (32.8 ft)

Installation

(continued)

Operation (Normal Conditions)

TURNING THE UPS ON

• Make sure the UPS is properly installed (see Installation section) and the Manual Bypass Switch is set to NORMAL.

• Turn the AC Input and Bypass AC Input Circuit Breakers ON.

• If your AC input is providing power normally within your selected range, your connected load will energize in Bypass. However, the

UPS's inverter is not yet on. Press the front “ON” button to begin inverter operation.

• If your AC input is not providing power normally, you have the option of starting from battery. (Your battery must be at least

partially charged for this operation to succeed.) Press and hold both the "Battery Start" switch and the “ON” button for three

seconds to start your UPS in “ON BATTERY” mode. Note that some electronic equipment may draw more amps during startup;

when starting from battery, consider reducing the initial load on the UPS.

• The UPS will perform a brief self-test and show the results on the LCD Display. (See Self-Test section, for display sequence.)

After a successful self-test, the UPS will provide AC power from the inverter to your load.

TURNING THE UPS OFF

• Press the front “OFF” button. Your load will still be energized. The inverter is now off, but your UPS is not fully

deactivated. The LCD Display will show “ON BYPASS.”

• Turn the AC Input and Bypass AC Input Circuit Breakers OFF. Your load will no longer be energized, and the LCD display

will be dark.

OUTPUT VOLTAGE SELECTION (VIA SOFTWARE)

The UPS's output voltage is factory set at 220/380V AC. If you require output voltage of 230/400V AC or 240/415V AC, you must

change the UPS's output voltage via the included software interface.

The UPS must be in electronic bypass (press the “OFF” Button) prior to selecting the UPS's output voltage.

STEP 1) Load the included software CD on a computer which is connected to the UPS power module through the computer's COMM1

serial port. Note: the computer must have Windows®98 or above installed in order to run the software.

STEP 2) In the Utility Directory, double-click

on the “onlineconfig.exe” executable file.

STEP 3) Select output voltage, either 220/380, 230/400

or 240/415. (See screen image.)

WIRING CONNECTION

Connect your wiring from the positive, negative and ground terminals on the UPS Battery Module to the positive, negative and ground

terminals on the UPS Power Module.

CAUTION!

Qualified personnel should follow all procedures prescribed by N.E.C and other local codes for hardwiring devices. Ensure that

cables are fitted with cable sleeves and are secured by connector clamps. Tighten connections with a torque of not less than 35 inch-

pounds. Observe the appropriate cable connection regulations [e.g. National Electrical Code (NEC) in the U.S.] at all times. Using

cables of improper size may damage your equipment and cause fire hazards.

For equipment requiring a neutral connection to an IT power distribution system, the disconnect device shall be a four-pole device and

shall disconnect all line conductors and the neutral conductor. If a disconnect device interrupts the neutral conductor, it shall simultane-

ously interrupt all line conductors.

Operation (Normal Conditions)

(continued)

SELF-TESTING

When you turn the UPS ON, it will perform a brief self-test. See charts below for display sequences.

Display sequence when AC input power is present: Display sequence when AC input power is absent:

SELF TESTING... (possible only with the "Battery Start" Switch)

RECTIFIER OK SELF TESTING...

CHARGER OK BATTERY OK

BATTERY OK DC TO DC OK

DC TO DC OK INVERTER TEST

INVERTER TEST

LCD DISPLAY SELECT BUTTON

Momentarily press the “SELECT” button on the front panel to browse through different power readings on the LCD Display.

BYPASS OUTPUT

R: XXXV R: XXX.XV

S: XXXV S: XXX.XV

T: XXXV T: XXX.XV

(Bypass & Output Voltage)

OUTPUT LOAD

R: XXX% XXX.XA

S: XXX% XXX.XA

T: XXX% XXX.XA

(Output Load & Current)

MAINS INVERTER

R: XXXV R: XXX.XV

S: XXXV S: XXX.XV

T: XXXV T: XXX.XV

(Mains & Inverter Voltage)

BYPASS: XX.X Hz

MAINS: XX.X Hz

OUTPUT: XX.X Hz

INVERTER: XX.X Hz

(Bypass, Mains, Output & Inverter Frequency)

(Charger Mode, Charger/Battery Voltage & Battery Percentage)

(Serial Number, DC BUS Voltage, Temperature & Firmware Version)

(Button Functions)

CHARGE FLOATING

CHARGER: XXX.XV

BATTERY: XXX.XV

BATTERY: XXX.X%

SN: XXX

DC BUS: XXV - XXV

TEMP: XXX.X˚C

VERSION: XXX

ON: UPS START

OFF: UPS BYPASS

SEL: UPS MESSAGE

ENT: SET UPS

Press "SELECT" Button

INVERTER ON WARNINGS

When the inverter is ON, the LCD Display may show any one of the following warnings:

Condition LCD Display Message

UPS Output Overload OVERLOAD 110%

UPS Charger Failure CHARGER FAILURE

Abnormal Input Frequency FREQUENCY ERROR

Abnormal Input Phase PHASE ABNORMAL!

Battery is Depleting* ON BATTERY

Battery Charge is Nearly Depleted* BATTERY LOW

* Since the UPS System can only provide battery backup only for as long as the

batteries remain charged, these warnings should be acted on immediately.

Operation (Special Conditions)

OPERATION ON BYPASS—VOLTAGE OUT OF RANGE

While in Bypass Mode, the UPS monitors the input voltage, which on Bypass equals the output voltage. If the output voltage passes out of

an acceptable range (between 15% higher and 20% lower than nominal), the UPS displays the condition on its LCD and stops supplying

output power to its load. If power levels return to an acceptable level, the UPS resumes supplying power to the load, and its LCD reports

that output voltage was too high or too low at one time, but has returned to nominal.

Bypass Voltage Condition LCD Display Message

>15% Higher than Nominal BYPASS HI NO O/P

>20% Lower than Nominal BYPASS LO NO O/P

Was Too High, Now Nominal BYPASS WAS HI

Was Too Low, Now Nominal BYPASS WAS LO

Condition LCD Display Message

Overload Shutdown ON BYPASS

OVERLOAD 150%

SHUTDOWN...

VERSION: XXXXXXX

UPS Output Short Circuit ON BYPASS

SHORT CIRCUIT!

SHUTDOWN...

VERSION: XXXXXXX

Overtemperature ON BYPASS

HIGH TEMP!

SHUTDOWN...

VERSION: XXXXXXX

DC BUS Overvoltage ON BYPASS

DC BUS O.V.P.!

SHUTDOWN...

VERSION: XXXXXXX

DC BUS Failure ON BYPASS

DC BUS FAIL!

SHUTDOWN...

VERSION: XXXXXXX

OPERATION UNDER SHUTDOWN

Your UPS will shut down and the LCD will display a message if it detects one of the following conditions. Note: For all conditions, the

“Input,” “Output” and “Bypass” LEDs will be illuminated.

OPERATION OF MANUAL BYPASS SWITCH

Turn this switch to “BYPASS” before performing any maintenance on the UPS with the connected load supported. Connected equipment

will receive filtered AC mains power, but will not receive battery power in the event of a blackout.

SWITCHING UPS TO “BYPASS” MODE

• Press the “OFF” button.

• Turn the “Manual Bypass” Switch clockwise from NORMAL to BYPASS.

• Turn the AC Input Circuit Breaker OFF.

• Remove all battery fuses in all Battery Modules connected to the Power Module.

SWITCHING UPS TO “NORMAL” MODE

• Replace all battery fuses in all Battery Modules connected to the Power Module.

• Turn the AC Input Circuit Breaker ON.

• Turn the “Manual Bypass” Switch counterclockwise from BYPASS back to NORMAL.

• Press the “ON” button.

Operation (Special Conditions)

(continued)

Condition LCD Display Message

R/S/T Inverter Output Failure ON BYPASS

R OUTPUT FAIL!

SHUTDOWN...

VERSION: XXXXXXX

Low Battery BYPS OFF NO O/P

LOW BATTERY!

SHUTDOWN...

VERSION: XXXXXXX

Remote Shutdown BYPS OFF NO O/P

REMOTE SHUTDOWN

SHUTDOWN...

VERSION: XXXXXXX

Emergency Stop BYPS OFF NO O/P

EMERGENCY STOP!

SHUTDOWN...

VERSION: XXXXXXX

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