Trotec PBSS 10-600 Bedienungsanleitung
TRT-BA-PBSS10-600-TC-002-EN
PBSS 10-600
EN
ORIGINAL INSTRUCTIONS
BELT SANDER
1 EN
belt sander PBSS 10-600
Table of contents
Notes regarding the instructions ..........................................1
Safety .....................................................................................2
Information about the device................................................6
Transport and storage...........................................................8
Start-up..................................................................................8
Operation .............................................................................12
Errors and faults..................................................................14
Maintenance ........................................................................15
Disposal ...............................................................................16
Declaration of conformity ...................................................17
Notes regarding the instructions
Symbols
Warning of electrical voltage
This symbol indicates dangers to the life and health of
persons due to electrical voltage.
Warning of explosive substances
This symbol indicates dangers to the life and health of
persons due to potentially explosive substances.
Warning of hot surface
This symbol indicates dangers to the life and health of
persons due to hot surface.
Warning of sharp object
This symbol indicates dangers to the life and health of
persons due to pointed objects.
Warning of hand injuries
This symbol indicates dangers to the health of persons
due to hand injuries.
Warning
This signal word indicates a hazard with an average
risk level which, if not avoided, can result in serious
injury or death.
Caution
This signal word indicates a hazard with a low risk
level which, if not avoided, can result in minor or
moderate injury.
Not permissible for wet grinding
Information marked with this symbol indicates that wet
grinding is prohibited.
Note
This signal word indicates important information (e.g.
material damage), but does not indicate hazards.
Info
Information marked with this symbol helps you to carry
out your tasks quickly and safely.
Follow the manual
Information marked with this symbol indicates that the
operating manual must be observed.
Wear hearing protection
Information marked with this symbol indicates that you
should wear hearing protection.
Wear safety glasses
Information marked with this symbol indicates that you
should wear eye protection.
Wear a protective mask
Information marked with this symbol indicates that you
should wear a protective mask.
Wear protective clothing
Information marked with this symbol indicates that you
should wear protective clothing.
Wear protective gloves
Information marked with this symbol indicates that you
should wear protective gloves.
You can download the current version of the operating manual
and the EU declaration of conformity via the following link:
PBSS 10-600
https://hub.trotec.com/?id=41159
EN 2
belt sander PBSS 10-600
Safety
Read this manual carefully before starting or using the
device. Always store the manual in the immediate vicinity
of the device or its site of use!
Warning
Observe all the safety warnings, instructions,
illustrations and technical data provided with this
power tool.
Failure to follow the instructions below may result in
electric shock, fire and/ or serious injury.
Save all warnings and instructions for future
reference.
The term power tool used in the safety warnings refers to both
mains-operated and battery-powered electric tools (with/
without power cable).
General Power Tool Safety Warnings – Work area
safety
•Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
•Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
•Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
General Power Tool Safety Warnings – Electrical
safety
•Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
•Avoid body contact with earthed or grounded surfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
•Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
•Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep the cord
away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
•When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
•If operating a power tool in a damp location is
unavoidable, use a residual current device(RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
General Power Tool Safety Warnings – Personal
safety
•Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
•Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites
accidents.
•Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
•Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
•Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
•If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. The use of a dust
extraction system may reduce dust-related hazards.
•Do not let familiarity gained from frequent use of tools
allow you to become complacent and ignore tool
safety principles. A careless action can cause severe
injury within a fraction of a second.
General Power Tool Safety Warnings – Power tool
use and care
•Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
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belt sander PBSS 10-600
•Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
•Disconnect the plug from the power source and / or
the battery pack, if detachable, from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool
accidentally.
•Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
•Maintain power tools and accessories carefully. Check
for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused by
poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
•Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
•Keep handles and gripping surfaces dry, clean and
free from oil and grease. Slippery handles and gripping
surfaces do not allow for safe handling and control of the
tool in unexpected situations.
General Power Tool Safety Warnings – Service
•Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Safety Warnings for Grinding
•This power tool is intended to function as a grinder.
Read all safety warnings, instructions, illustrations and
specifications provided with this power tool. Failure to
follow all instructions listed below may result in electric
shock, fire and/ or serious injury.
•Do not use accessories which are not specifically
designed and recommended by the tool manufacturer.
Just because the accessory can be attached to your power
tool, it does not assure safe operation.
•The rated speed of the accessory must be at least
equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed can
break and fly apart.
•The outside diameter and the thickness of your
accessory must be within the capacity rating of your
power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
•Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheels for
chips and cracks, backing pads and abrasive belts for
cracks, tear or excess wear, wire brushes for loose or
cracked wires. If power tool or accessory is dropped,
inspect for damage or install an undamaged
accessory. After inspecting and installing an
accessory, position yourself and bystanders away
from the plane of the rotating accessory and run the
power tool at maximum no-load speed for one minute.
Damaged accessories will normally break apart during this
test time.
•Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety
glasses. As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron capable of
stopping small abrasive or workpiece fragments. The
eye protection must be capable of stopping flying debris
generated by various operations. The dust mask or
respirator must be capable of filtrating particles generated
by your operation. Prolonged exposure to high intensity
noise may cause hearing loss.
•Keep bystanders a safe distance away from work area.
Anyone entering the work area must wear personal
protective equipment. Fragments of workpiece or of a
broken accessory may fly away and cause injury beyond
immediate area of operation.
•Hold the power tool by insulated gripping surfaces
only, when performing an operation where the cutting
accessory may contact hidden wiring or its own cord.
Contacting a live wire might energize exposed metal parts
of the device and lead to an electric shock.
•Position the cord clear of the spinning accessory. If you
lose control, the cord may be cut or snagged and your
hand or arm may be pulled into the spinning accessory.
•Never lay the power tool down until the accessory has
come to a complete stop. The spinning accessory may
grab the surface and pull the power tool out of your
control.
•Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory could
snag your clothing, pulling the accessory into your body.
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belt sander PBSS 10-600
•Regularly clean the power tool’s air vents. The motor’s
fan will draw the dust inside the housing and excessive
accumulation of powdered metal may cause electrical
hazards.
•Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
•Only use the power tool for dry sanding. Water entering
an electrical appliance increases the risk of electric shock.
•Hold the power tool by the insulated gripping surfaces,
as the grinding surface could hit the connecting cable.
Damaging a live wire might energize metal parts of the
power tool and lead to an electric shock.
•Secure the workpiece. The grip of tensioning devices or a
vice is more secure than holding the workpiece only by
hand.
• During operation hold onto the power tool with both
hands. Make sure that you stand firmly on the ground. It is
safer to handle the power tool with two hands.
•Never touch the abrasive belt while it is in motion. Risk
of injury.
• Do not use worn, torn or heavily contaminated
abrasive belts. Damaged abrasive belts can be torn apart,
catapulted away and so lead to personal injury.
•For processing wood, or in particular materials that
produce harmful dusts when sanded, connect the
power tool to an appropriate external exhaust system.
• Only hold the power tool against the workpiece when
the tool is switched on and running. If you are finished
with processing the workpiece, lift the power tool off
the workpiece before you switch it off.
•Make sure that nobody's safety is jeopardized by
flying sparks. Remove combustible materials from the
working environment. Grinding metal causes sparks to
fly.
•Using a power tool that comes equipped with a dust
collector or can be connected to the vacuum cleaner
by means of a dust extraction device involves a fire
hazard. In unfavourable conditions – e.g. in case of flying
sparks caused by grinding metal or metal remainders in
wood – the wood dust inside the dust collector (or in the
vacuum cleaner's dust collection bag) might self-ignite.
The risk is particularly high when the wood dust is mixed
with paint residues or other chemical substances and the
sanding material is hot after a longer period of work.
Therefore, avoid overheating of the workpiece and of the
power tool at all times and empty the dust collector or the
vacuum cleaner's dust bag before taking work breaks.
•Do not use the dust extraction system when grinding
metals.
•Ensure sufficient ventilation.
Intended use
Only use the device PBSS 10-600 for the dry surface-grinding of
wood, plastic, metal, spackle and painted surfaces whilst
adhering to the technical data.
The device must only be used for dry sanding.
We recommend using the power tool with original Trotec
accessories.
Improper use
The device PBSS 10-600 is not intended for processing moist
materials.
Personnel qualifications
People who use this device must:
• have read and understood the operating manual, especially
the Safety chapter.
Personal protective equipment
Wear hearing protection.
Excessive noise can lead to hearing loss.
Wear eye protection.
With it you protect your eyes from splintering, falling
and flying pieces which could cause injuries.
Wear a protective mask.
It saves you from inhaling harmful dusts generated
when processing workpieces.
Wear protective gloves.
They protect your hands from burns, crushing injuries
and skin abrasions.
Wear tight-fitting protective clothing.
This protects you from the draw-in and entanglement
hazard posed by rotating parts.
5 EN
belt sander PBSS 10-600
Residual risks
Warning of electrical voltage
Electric shock from insufficient insulation.
Check the device for damages and proper functioning
before each use.
If you notice damages, no longer use the device.
Do not use the device when the device or your hands
are damp or wet!
Warning of electrical voltage
Work on the electrical components must only be
carried out by an authorised specialist company!
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket!
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids
penetrating the housing!
Do not immerse the device and the accessories in
water. Make sure that no water or other liquids can
enter the housing.
Warning of explosive substances
Fine dust produced during grinding is highly
flammable. Risk of fire and explosion!
Use a dust or chip bag or a dust extraction system for
collecting the produced dusts.
Empty the dust collector before taking work breaks.
Warning of explosive substances
Wood dust inside the dust collector can self-ignite in
case of flying sparks. Do not use the dust extraction
system when grinding metals!
Wood dust can intermix with varnish residues or other
chemical substances.
Risk of fire and explosion!
Avoid overheating of the workpiece and the device.
Empty the dust collector or the vacuum cleaner's dust
collection bag at regular intervals.
Warning of hot surface
The insertion tool might still be hot after the
application. Burn hazard when touching the insertion
tool.
Do not touch the insertion tool bare-handed!
Wear protective gloves!
Warning
Toxic dusts!
The harmful / toxic dusts produced during operation
pose of risk to the health of the operator and persons
in the vicinity.
Wear eye protection and a dust mask!
Warning
Do not process materials containing asbestos.
Asbestos is considered carcinogenic.
Warning
Risk of injuries caused by flying parts.
Use a dust or chip bag or a dust extraction system.
Warning
Dangers can occur at the device when it is used by
untrained people in an unprofessional or improper way!
Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the
hands of children.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
Caution
Vibration emissions can cause a health hazard if the
device is used for an extended period of time or if it is
not properly handled and maintained.
Caution
Keep a sufficient distance from heat sources.
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Behaviour in the event of an emergency
1. Switch the device off.
2. In an emergency, disconnect the device from the mains
feed-in: Hold onto the mains plug while pulling the power
cable out of the mains socket.
3. Do not reconnect a defective device to the mains.
EN 6
belt sander PBSS 10-600
Information about the device
Device description
The device PBSS 10-600 is a belt sander for dry sanding.
Possible applications comprise sanding, sharpening, smoothing,
stripping, deburring and derusting of wooden surfaces, plastic,
metal and steel.
The device is fitted with a 600Wmotor and with a locking
switch for continuous operation.
For material-compatible working, the belt speed can be
steplessly adjusted within a range of 170m/min to 250m/min
by means of the setting wheel.
The device is suitable for both mobile and stationary operation.
For stationary operation use the retaining brackets included in
the scope of delivery. Stationary operation is particularly useful
for the continuous application.
The tool-free clamping system permits a simple abrasive belt
change.
A clean working environment can be accomplished by use of
the dust collector and the adapter for external dust extraction.
Device depiction
1
3
12
11
10
3
2
4
9
5
8
7
6
No. Designation
1 Setting wheel for belt speed selection
2 Locking switch for on/off switch
3 On/off switch
4 Adapter connection
5 Adapter for external dust extraction
6 Dust collector
7 Abrasive belt
8 Reducer
9 Retaining bracket
10 Adjusting screw for belt run
11 Locking lever for the abrasive belt
12 Fixture for retaining brackets
Scope of delivery
• 1x Device PBSS 10-600
• 1 x Adapter for external dust extraction
• 1x Dust collector
• 1x Reducer
• 2x Retaining bracket
• 1 x Abrasive belt for wood, grain size:80,
dimensions:75x457mm
• 1x Manual
7 EN
belt sander PBSS 10-600
Technical data
Parameter Value
Model PBSS10-600
Mains connection 1/N/PE ~ 230–240 V/
50Hz
Power input 600 W
Belt speed 170–250m/min
Idle speed 1,450 – 2,120 rpm
Dimensions of the abrasive belt
(width x length)
75x457mm
Grinding surface 75x130mm
Cable length 4 m
Protection class II /
Weight 2 kg
Vibration information according
to EN60745
Vibration emission value main
handle ah
1.908 m/s²
Vibration emission value front
handle ah
2.819 m/s²
Uncertainty K 1.5 m/s²
Sound values according to
EN60745
Sound pressure level LpA 86.83 dB(A)
Sound power LWA 97.83 dB(A)
Uncertainty K 3 dB
Wear hearing protection.
Excessive noise can lead to hearing loss.
Information on noise and vibration:
• The vibration level specified in these instructions was
determined by means of a measuring method standardized
in EN60745 and can be used for a device comparison. The
specified vibration emission value may also be used for a
preliminary assessment of the exposure.
Caution
Vibration emissions can cause a health hazard if the
device is used for an extended period of time or if it is
not properly handled and maintained.
• The vibration level will change depending on the
application of the power tool and may in some cases differ
from the value specified in these instructions. The vibration
load may be underestimated if the power tool is used
regularly in such a way. For a precise estimation of the
vibration load during a certain work period, it is also
important to consider the periods during which the device
is switched off, or is running but not actually employed.
This can reduce the vibration load over the entire work
period significantly.
EN 8
belt sander PBSS 10-600
Transport and storage
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Transport
Before transporting the device, observe the following:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down.
• If attached, disconnect the dust extraction system from the
device.
Storage
Before storing the device, observe the following:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Allow the device to cool down.
• If attached, disconnect the dust extraction system from the
device.
• Clean the device as described in the Maintenance chapter.
When the device is not being used, observe the following
storage conditions:
• dry and protected from frost and heat
• ambient temperature below 40 °C
• protected from dust and direct sunlight
Start-up
Unpacking the device
• Take the device and the accessories out of the packaging.
Warning of electrical voltage
Electric shock from insufficient insulation.
Check the device for damages and proper functioning
before each use.
If you notice damages, no longer use the device.
Do not use the device when the device or your hands
are damp or wet!
• Check the scope of delivery for completeness and look for
damages.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.
• Dispose of the packaging material according to the
national regulations.
Changing the abrasive belt
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket!
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Note
Observe the abrasive belt's movement direction.
Make sure to exchange the abrasive belt in due time.
Otherwise the abrasive belt might tear and cause
damage to the workpiece.
Note
The abrasive belt must not be kinked.
The abrasive belt is preassembled.
The abrasive belt can be exchanged for processing different
materials. Moreover available are different grain sizes for coarse
to fine sanding. It might be necessary to adjust the speed of
rotation/ belt speed according to the new abrasive belt.
9 EN
belt sander PBSS 10-600
1. Open the locking lever(11) for the abrasive belt.
ðThe abrasive belt is now loosened.
11
2. Remove the old abrasive belt(7) from the device.
7
3. Slide on a new abrasive belt(7). Be sure to match the
direction of the arrow indicated inside the abrasive
belt(13) and at the device(14).
7
13
14
4. Close the locking lever(11).
11
5. Switch the device on. Upon switch-on the belt run is
automatically centred. If not, the belt run may have to be
adjusted manually using the adjusting screw(10).
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