Tsubaki Cableveyor TKP68H46 Bedienungsanleitung

Tsubaki

Cableveyor®

ᴾᴾᴾ

1. Cableveyor Assembly

1-1. Connect any disconnected links and attach the

arms to the hinge side of the link

Caution: Once the disconnected links are connected

and the Cableveyor is installed, determine

which direction the arms will open the easiest

before attaching.

1-2. Fix the locking hook.

Push in the arms from above by hand. Hold the

entire arm down and lightly tap in the locking

hook head from the side with a plastic hammer.

2. Cableveyor Disassembly

2-1. Release the locking hook

Release the locking hook using a screwdriver and

remove the arm from the link.

Caution: Insert the screwdriver tip and release the locking hook as shown in the following diagram. Facing the

screwdriver in a different direction or forcefully inserting it may result in Cableveyor breakage.

Use a screwdriver with a 4.5mm or

smaller tip.

TKP68H46

(

formerl

TKP0680

)

User Manual

Link

Arm

Locking

hook

Caution: Always wear the appropriate protective gear (safety glasses, gloves, safety shoes,

etc.) when working.

Dia. 1 Proper removal

Lightly push a flat-head screwdriver straight down onto the end of the hook. Confirm that the hook has released and bend

the screwdriver backward while pushing forward to remove. Remove the screwdriver and confirm that the hook is

securely hidden underneath the arm. Insert the screwdriver tip into the groove and push out to securely remove the

locking hook.

Dia. 4: Incorrect removal Dia. 5: Incorrect removal

Pushing down hard on the top of the Inserting the screwdriver the wrong way

hook with the screwdriver. and getting caught in the end area.



2-2. Remove the arm

Even with the locking hook removed, the projections located on the ends of both sides of the arms will still be fixed into

the locking grooves on the inner side of the links. Push the link outward and down to release the projections from the

arms.

2-3. Remove the links

Insert a flat-head screwdriver between the links and

twist 90°. Use the pin on the other side as a fulcrum

and bend the links apart to remove.

Caution: Ensure that the arms on either side of where you

will disconnect are either released or removed

before beginning.

Dia. 1

Hoo

Screwdrive

Dia. 2

Screwdrive

Dia.

Screwdrive

Dia. 4 Screwdrive

Dia.

Screwdrive

rm projection

Locking groove

on link side

3. Disconnecting the Plastic Bracket

3-1. Find the set mark

Check that the triangular set mark on the end of

the bracket and the screwdriver mark printed on

the arm side of the bracket are aligned.

3-2. Disconnect the bracket

Insert a screwdriver into the groove between the

triangular mark and screwdriver mark on the

bracket. Pry open in the direction of the triangular

mark to release the lock. Release the lock on the

other side in the same way and remove the arm.

Flip the Cableveyor over and release the locks on

the opposite side.

Caution: Use a flat-head screwdriver with a narrow tip.

Forcefully inserting a broad tipped screwdriver may cause

Cableveyor breakage.



3-3. Bracket assembly

Insert the projection on the opposite side of the

screwdriver mark on the bracket arm diagonally into

the groove on the bracket. When you do so, the

screwdriver mark and the triangular mark on the

bracket will align in the same direction. (The arm

shape in the opposite direction differs and the arm will

not insert.) With both left and right sides properly

inserted into the grooves, push the arm down in the

direction of the screwdriver mark until you hear a click.

If you cannot push the arm in by hand, tap it in lightly

with a plastic hammer.

3-4. Points on fastening the bolts on both ends of the plastic bracket.

1) There is a risk of breakage if there is any unevenness on the surface where the plastic bracket will be attached.

Ensure the attachment face is as smooth and level as possible.

2) Be careful so as not to over-tighten the plastic bracket attachment bolts and cause breakage. Always insert a washer

between the bolt and the plastic bracket for brackets with straight holes.

3) The plastic brackets are made of resin with a high elastic deformation. Conduct regular inspections to ensure that

bolts have not loosed.

Recommended M8 bolt fastening torque: 3.9N

࣭

m (0.4kg

࣭

Triangular

mark

Screwdriver mar

Use a screwdriver with a 4.5mm or

smaller ti

4. Cautions When Handling

Pretension and sag may appear in the free span depending on the application. However, if selected within Tsubaki’s

performance graph then there will be no problems with use.

1. Machine travel end installation height (H’) should be

Cableveyor height H + (10-30).

2. Cableveyor installation space (h) should be H + 100.

3. Install a guide rail.

4. The difference (İ) in the travel end and fixed end

bracket attachment faces should be less than 6mm.

5. Use travel cables/hoses with excellent bending and

wear properties.

6. Avoid using wire plate jackets as they damage easily.

7. Cables/hoses wear easily when used stacked onto

of one another. Lay horizontally or use horizontal

dividers.

8. Set cables and hoses in the Cableveyor so that they

have some play, and clamp both ends.

9. Remove foreign matter from guide rails, as it may

cause damage.

10. The following are shipped unassembled and will

require assembly when installing the Cableveyor.

zArms

zDividers

zBrackets

*Plastic brackets will be delivered assembled to the

Cableveyor

*For more information, please see the Tsubaki Cableveyor catalog.

Issued October 1, 2012 ©Tsubakimoto Chain Co.

50mm or over

Moving end bracket

Fixed end bracket

Guide rail

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