Tyco Electronics 411-15684 Bedienungsanleitung

Instruction sheet

411-15684

31-Oct-03, Rev. O

GENERAL RECOMMENDATION OF USE

FOR 45° SHIELDS G4 WITH DRAKA CABLE

1 to 4

Tyco Electronics France Sas

B.P. 39, 95301 CERGY-PONTOISE Cedex

All International Rights Reserved

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1 - INTRODUCTION

1.1. Objective

This specification describes the mandatory procedure to be followed during the

assembly of the harness with the 45° shields with

Draka cable for :

a) positioning the ferrule before crimping,

b) crimping the ferrule,

c) crimping the two upper shield legs down the lower shields.

WITH BRAID CABLE WITH DRAKA CABLE

1.2. Components

a) MQS socket housings 4 positions loaded with 3 contacts which are crimped on

the cable wires according general recommendation 411-15677.

Note : either the “Draka cable” or the “braid cable” are self supplied by the customer.

“Draka cable” reference number of Draka Deutschland is FLR91XCC33X according

specification data sheet number DF055-1999, issue B/24.08.00/Ve/Ot.

b) Ferrule (Tyco part number 0-953903-1)

c) Upper 45° shield assembly (Tyco part number 0-1379633-1)

d) Lower 45° shield assembly (Tyco part number 0-1379634-1)

45° SHIELDS G4 WITH DRAKA CABLE 411-15684

Rev. O 2 to 4

2 - PROCEDURES

2.1. Recommendation when positioning the ferrule before crimping

The pre-assembly of the cable with the connector is realized according general

recommendation of use n° 411-15677. Then the ferrule must be manually pre-inserted over

the braid on the shields chimney (as shown picture 1). Braid strands repartition must be

homogeneous all around the chimney (For the Draka cable, only the upper layer of

strands has to cover the shields chimney).

Picture 1

Caution must be taken when inserting the ferrule with the manual tool to avoid

damaging the braid strands :

- direction of the insertion force has to coincide with the alignment

of the ferrule with the shields chimney.

- do not push to strong the ferrule against the shield chimney edge in order to avoid

cutting the braid strands.

After the manual tool insertion has been done, the dimension between the ferrule and the

upper shield (see picture 2) has to be between 1mm minimum and 1.4mm maximum.

Picture 2 Picture 3

After the ferrule insertion the exceeded length of strands going out of the ferrule has to be

cut to obtain the parts with the ferule ready to be crimped (as shown picture 3).

Insertion Dimension

45° SHIELDS G4 WITH DRAKA CABLE 411-15684

Rev. O 3 to 4

2.2. Procedure for crimping the ferrule

Important : This step has to be done before crimping the two shields legs.

Picture 4

When the part is ready, the ferrule must be crimp with two different kinds of set depending of

the ferrule side as indicated picture 5.

Picture 5

For the ‘cable side’ the crimp shape is an hexagon of 5.8mm high. The Connect Systems

die-set reference number is ‘190-5.8D’.

For the ‘Shield side’ the crimp shape is an oval of 8.2mm Width and 8.7mm High.

The Connect Systems die-set reference number is ‘190-8.2-8.7’.

The two crimp sets must work together in one step in the ‘Reversed direction’ with

the connector directed up (direction defined picture 4 and 5). To ensure the good

crimp orientation “a go / no go” shape can be added under the connector position as

suggested picture 5.

Reversed

crimp direction

is shown by

the two red

arrows

Crimp

Width

‘Crimp

width’ and

‘crimp high’

used to

specify the

crimp set

shape.

Crimp

High

Preliminary definitions

Cable

Side Shield Side

Proposition

of shape to

ensure the

good crimp

direction.

Connector

directed up

45° SHIELDS G4 WITH DRAKA CABLE 411-15684

Rev. O 4 to 4

2.3. Procedure for crimping the two shield legs.

Important : This step has to be done after crimping the ferrule on the Connect

Systems tool number ‘391-1’ (see picture 6,7, 8).

Picture 6 Picture 7 Picture 8

When crimping the two shield legs, upper and lower shield must be positioned in

order to close the gap between shields.

After the two legs crimping the allowed remaining front gap for both connector side

must be less than 0.2mm as shown on picture 9 and picture 10.

Picture 9 Picture 10

Left Connector Side Right Connector Side

Front Ga

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