U-Line Echelon 2015R Handbuch

Full Overlay Door Panel

Installation Instructions

for Models

2075, 2015 and CLR 2060

U-Line Corporation

P.O. Box 245040 •Milwaukee, WI 53224-9540

Phone 414.354.0300 •FAX 414.354.7905

Printed in U.S.A.

P/N 30-10011

Part Number Description Quantity

12041 Insert 8mm Plug 2

42120 Spacer Nylon 3/8 OD x .19 ID 8

42121 Screw #10 x 5/8 Round Head 8

42122 Screw #6 x 1/2 Large Flat Head 2

11901-2* Pivot Plate Wood 1

12020* Wood Panel Bottom Hinge 1

12021* Wood Panel Top Hinge 1

12029* Top Pivot Bracket 1

31672 Door Closer - Male 1

31673 Door Closer - Female 1

42161-ZP Screw #8-32 x 3/8 Hex Sems 2

42096 Pivot Post 2

42101 Screw #8-32 x 1/2 Flat Head 6

80-17006-01** 2015 BLK Modified Top Handle Assy. 1

80-17006-02** 2015 WHT Modified Top Handle Assy. 1

80-17006-03** 2075 BLK Modified Top Handle Assy. 1

80-17006-04** 2075 WHT Modified Top Handle Assy. 1

*Specify Black or White

**Only one handle is included with this kit

1. REMOVE EXISTING DOOR FROM THE CABINET

a. Remove top hinge screw pin

(7/64" hex key). Remove the

door by tilting forward and lifting

off the bottom hinge pin.

b. Pull door gasket out of the

groove (top edge of door only).

Start in the middle and pull

outward, moving toward the

edge (see Figure 1).This may

take some force.

c. Remove the three screws located

on the back of the handle (see

Figure 2).

d. Remove the top handle

and discard. (This handle

will be replaced with the

modified handle included

in the full overlay kit.)

e. Remove the two screws

located on both sides of

the lower handle. Remove

the handle.

f. Attach the modified

handle to the lower

handle using the three

screws removed in Step

1 C. Set aside.

g. Slide the existing door

panel out of the door frame.

2. PREPARE THE NEW OVERLAY PANEL

Refer to the Full Overlay Panel Preparation instruction sheet.

Figure 1

OLD HANDLE

NEW HANDLE

Figure 2

The full overlay door panel must not weigh more than

20 lbs.The thickness of the door panel must be 3/4".

3. ATTACHING THE FULL OVERLAY PANEL

a. Tap nylon inserts into the top holes drilled in the wood panel.

Use two #6 screws (P/N 42122) to attach top pivot bracket

(P/N 12029) to the wood door panel (see Figure 3).

b. If required, attach optional cabinet handle hardware to the

wood door panel at this time.

c. Place and tape the existing door panel on the back of the

wood panel (see Figure 4) and drill holes through both panels

according to the diagram (see Figure 5). Remove tape from

the door panel, and enlarge the seven holes in the front panel

using a 0.201’’ (#7) drill.

TYPICAL WOOD PANEL

TOP PIVOT PLATE #6 X 5/8" FLAT HEAD SCREW

TWO REQUIRED

8MM PLUG INSERT

TWO REQUIRED

Figure 3

DOOR PANEL

BOTTOM OF

WOOD PANEL

BACK OF

WOOD PANEL

SIDE OF

WOOD PANEL

TAPE

5/16" BOTTOM 3/8" BOTH SIDES

Figure 4

14-5/16"

1/4"

DRILL 5/32" x 3/8" DEEP

7 PLACES - MODEL 2075

6 PLACES - MODEL 2015 and CLR 2060

FOR USE WITH #10 x 5/8"

WOOD SCREW AND

NYLON SPACER

FOR USE ON MODEL 2075 ONLY.

27"

±1/4"

1" ±1/32"

±1/8"

11-7/8"

1" ±1/32"

Figure 5

For Models 2015 and CLR 2060, omit the center hole.

d. Attach the door panel to the wood panel using #10 x 5/8’’

(P/N 42121) wood screws and nylon spacers (P/N 42120).

The nylon spacers fit between the wood panel and the

door panel as shown (see Figure 6).

e. Remove the existing bottom pivot plate and replace with the

overlay panel pivot plate (P/N11901-2) (see Figure 7).

Door panel and wood panel must be aligned properly or

door will not operate correctly.

TYPICAL WOOD PANEL

TOP PIVOT PLATE

PLASTIC SPACER

SEVEN REQUIRED

#10 X 5/8" ROUND HEAD SCREW

SEVEN REQUIRED

DOOR PANEL

Figure 6

EXISTING DOOR

EXISTING BOTTOM PIVOT PLATE

(REMOVE AND DISCARD)

WOOD PANEL BOTTOM PIVOT PLATE

(5/8 INCH LONGER THAN EXISTING

BOTTOM PIVOT PLATE, FLUSH SIDE

FACING OUT)

#8-32 X 3/8" SEMS HEX SCREW

TWO PLACES

Figure 7

4. ASSEMBLING THE DOOR AND WOOD PANEL

a. Install the overlay panel by sliding the door panel back

into the door frame.

b. Replace the two-piece modified handle assembly and

secure with the two screws removed in Step 1 E.

c. Starting at the corners and working toward the center,

push the door gasket back into place.

5. INSTALLING THE DOOR

a. Remove the existing hinges from the cabinet, saving the

door closure assembly.

b. Install the top (P/N 12021) hinge to the cabinet (see

Figure 8).

WOOD PANEL TOP HINGE PLATE

(5/8" LONGER THAN EXISTING

TOP HINGE PLATE)

PIVOT POST

TOP PIVOT PLATE

#8-32 X 1/2" FLAT HEAD SCREW

THREE PLACES

DOOR PANEL

Figure 8

c. Install the pivot post (P/N 42096) into the bottom hinge

(using the 7/64’’ hex key) and install the hinge onto the

cabinet.

d. Replace the door closure assembly onto the bottom pivot

post (see Figure 9). Be sure that bosses on closures align

with holes in hinge and hinge plate.

e. Place the modified door onto the pivot post.

f. Position door and install the pivot post (P/N 42096) into

the top hinge (using the 7/64’’ hex key).

g. Adjust door as needed for proper closure.

h. Check to see that light switch actuator bracket is contact-

ing the light switch properly.

EXISTING DOOR

WOOD PANEL BOTTOM HINGE PLATE

(5/8" LONGER THAN EXISTING

BOTTOM HINGE PLATE)

#8-32 X 1/2" FLAT HEAD SCREW

THREE PLACES

DOOR CLOSURE TOP

DOOR CLOSURE BOTTOM

PIVOT POST BOSS

Figure 9

Pivot posts must be cleaned. Closers must also be

clean and greased to ensure proper operation.

1. Cut door panel to proper size (Figure 1). Be sure to note which model the door will be used on.

Figure 1

Rear View of Wood Panel For Right Hand Hinge Shown.

Use Mirror Image For Left Hand Hinges.

2. Create a relief (Figure 2) for pivot plate by cutting notch in top corner and coinciding back corner of panel.

Refer to the following figures for exact specifications.

Figure 2

Relief Notch for Pivot Plate

U-LINE034

1/8"

13/16"

3/4"

29-7/8"

MODEL 2075: 23-3/4"

MODEL 2015 and CLR 2060: 14-3/4"

PIVOT PLATE RELIEF

SEE FIGURE 2

Printed in U.S.A.

P/N 30-10014 (Rev. 8/2004)

Full Overlay Panel Preparation for

Echelon™Models 2075, 2015 and CLR 2060

The full overlay door panel must not weigh more than 20 lbs.The thickness of the door

panel must be 3/4".

U-Line Corporation

P.O. Box 245040 •Milwaukee, WI 53224-9540

Phone 414.354.0300 •FAX 414.354.7905

www.u-line.com

Figure 3A

Top View of Door

Figure 3B

Back View of Door

Figure 3C

Bottom View of Door

Figure 3D

Side View of Door

3/4"

1/8"

R1/32"

DOOR BOTTOM:

CHAMFER 1/32" X 45°

5/16" Dia. X 1/4" DEEP

3/8" 13/32"

/8"

1-17

3/3

/8"

" Dia. X 1

2" DEE

0.177" Dia.

(

#16 DRILL

)

X 11

" DEE

3/8"

3/3

2A. Route notch in top corner of panel as shown

(Figures 3A and 3D). Notch is entire depth of

panel, front to back.

Width: 13/16"

Depth: 1/8"

2B. Route notch in back side of top corner of panel

(Figures 3B and 3D).

Width: 13/16"

Depth: 1/8"

Height: 1-17/32" from top edge of panel (less

1/8" for depth of notch on top of panel)

Radius of corner notch: 1/8" (Figure 3B)

3. Drill holes for pivot plate mounts (Figure 3B).

5/16" diameter x 1/2" deep, from the routed

surface

4. Drill hole for upper door hinge (top of panel)

(Figure 3A).

0.177" diameter

(#16 drill) x 11/16" deep

5. Drill hole for lower door hinge (Figure 3C).

5/16" diameter x 1/4" deep

NOTE

It is important to ensure that all drilled holes

are drilled to the correct depth in order to

avoid splits in the wood when hardware is

installed.

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