ujk technology 719241 Bedienungsanleitung

Compact Router Table
Kit Code 717126
Kit Code 719241
AT&M: 23/05/2019
BOOK REF: 104389
Hole assembly instructions including the UJK table
tops, fence assembly, table inserts and other accessories
Original Instructions

Index of Contents
2
• Introduction 03
• What’s Included 04-05-06-07
• Optional Accessories 08-09-10-11
• Kit Specification 12
• General Instructions for 230V Machines 12
• General Safety Instructions 13
• Assembly 14-15-16-17-18-19-20-21
• Illustration & Parts Description 22-23
• Mounting the Router to the Universal Base Plate 24-25
• Mounting the Router to the 10mm Table Inserts 26-27-28
• Operating Instructions 28
• General Guide to Router Cutters 29-30
• Exploded Diagram/Parts LIst 31-32-33-34-35
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
Dust mask
should be worn
The symbols below advise the correct safety procedures when using this machine.

Introduction
3
The UJK Technology Compact Leg Stand with splayed legs
is of sturdy construction, very stable and of a size that offers
portability around the workshop or on site. Provision is made
for storage of the supplied mitre fence assembly.Measuring
370mm high, with a footprint of 580 x 390mm, this leg stand is
such a useful size and could also be used for mounting many
other small machines.
The UJK Technology Compact Router Table Fence is a
beautifully made, single piece aluminium section supplied
with a transparent 63mm dust port for efficient extraction from
above the table.Provision is made for the fitting of guards and
accessories with a T-slot at both the top and front of the fence.
An adjustable transparent guard is included for your safety.
Adjustable scales are provided for attachment at either side of
the table and the fence is attached to these locking into place
in the required position. A scale is also provided along the top
of the fence with the zero position at the centre.Adjustable
infeed and outfeed fences attach to either side of the
aluminium section and the central aperture can be opened
and closed according to the diameter of the cutter in use.
Fence measures 789 x 90mm.
The UJK Technology Compact Cast Iron Router Table Top
is one of a range of options that you can choose from when
making up your UJK router table. Simply add the leg stand,
fence and required insert and you will have a very sturdy
versatile unit capable of many routing operations.The benefits
of using cast iron for the manufacture of machine tables are
well known especially where vibration damping and stability
are paramount.The quality of the surface grinding on this
686 x 406 x 40mm top is superb, offering little resistance when
passing stock across the table during use. A standard 19mm
wide slot is incorporated for the use of a mitre fence
attachment and a T-slot is also present for jigs and accessories.
The top is threaded to accept the UJK compact leg stand, fence
assembly and optional dust collection box.The 230 x 306mm
central aperture will accept the router elevator and other
available UJK insert options.
The UJK Technology Compact Laminated Router Table
Top is high grade birch ply with a hard wearing, low friction,
phenolic laminated surface.The ply core ensures the top will
remain flat throughout its working life, while the laminated top
ensures workpieces glide smoothly. An extruded aluminium
track inset into the tabletop includes a standard 19mm track
for the use of a mitre fence and a T-track slot for other jigs and
accessories.The 230 x 306mm central aperture will accept any
of the UJK Technology router table inserts as well as the UJK
router elevator.The top measures 600 x 400 and is pre-drilled
to fit the UJK Compact router table leg stand, fence assembly
or optional dust collection box.

What’s Included
4
Quantity Item Part Code
502533
Bag 1 Containing:
1 No Mitre Fence Bracket Holder with two Phillips
screws and washers 1
Bag 2 Containing:
1 No Tool Bracket (with two pre-drilled holes) 2
4 No Rubber Feet 3
4 No Phillips Screws (M6x20mm) 4
2 No Phillips Screws (M4x20mm) 5
34 No Coach Bolts (M6x12mm) 6
38 No Flat Washers (M6) 7
38 No Nuts (M6) 8
2 No Nuts (M4) 9
1 No Mitre Fence 10
1 No Mitre Fence Extension
(with two Butterfly nuts and washers) 11
UJK Router Table Stand
1
10
11
23
4 5 6 7 8 9

What’s Included
5
Quantity Item Part Code
502533
4 No Leg Supports Brackets A
2 No Front and Back Upper Panels B
1 No Front Lower Panel C
2 No Side Lower Panels D
2 No Side Upper Panels E
1 No Side Centre Panel F
1 No Rear Extractor Panels G
UJK Router Table Stand
A
B
G
D E F
C
Continues Over...

What’s Included
6
Bag Containing Code 502532
10 No Countersink Phillips Screws (M6x20mm)
10 No M6 Nuts
10 No Hex Bolts (M6x12mm)
10 No M6 Washers
10 No Spring Washers
Bag Containing Code 102544
10 No Countersink Phillips Wood Screws
6 No Phillips Head Wood Screws
UJK Router Table Tops
Quantity Item Part Code
1 No UJK Compact Cast Iron router table top A502532
1 No UJK Compact Laminated router table top B102544
A
UJK Pro Cast Iron Table Top
B
UJK Laminated Table Top
Quantity Item Part Code
508272
1 No Fence H
1 No Extraction Moulding I
1 No Dust Shield J
2 No Fence Fixing Brackets with Scale K
2 No Fence Fixing Brackets L
2 No Adjustable Wood Faces M
1 No Bag Containing N
2 No Locking Handle Knob (5/16”) a
8 No M8 Locking Knobs b
2 No Fence Spacers c
8 No ‘T’ Bolts (M8x43mm) d
6 No Hex Screws (M6x12mm) e
6 No Hex Bolts (1/4”) (with flat & spring washers) f
2 No Lock Hex Nuts (5/16”) g
6 No Square Nuts (1/4”) h
10 No M8 Flat Washers i
6 No M6 Flat Washers j
UJK Fence Assembly

What’s Included
7
a
bc
defgh i j
N
H
I
J
K
M
LN

Optional Accessories
8
1) UJK Technology QuickStop
(Code 502569)
•A hinged stop to fit the UJK
Technology router tables.
•An excellent device for stopped
chamfers or rebates.
•Attaches to the top of the router
table fence.
•Simply flips up out of the way when not required.
2) UJK 10mm Aluminium Router
Table Insert c/w Universal Base
(Code 502748)
UJK 10mm Aluminium Table Insert
(Code 105932)
• Threaded lead-in pin.
• To fit 230 x 306mm aperture.
• Twist lock insert ring supplied with wrench.
3) Router Table Inserts
• A range of central inserts for the
• Axminster or UJK router elevator
• Also suitable for UJK Technology aluminium and phenolic
router table insert plates.
• Sizes include 12.6mm, 38mm, 63.4mm plus a guide bush
adaptor.
• Blank insert available for making your own hole size.
• Available as a set of four or individually.
(Code 502565) 12.6mm
(Code 502566) 38mm
(Code 502567) 63.4mm
(Code 951187) Blank Insert
(Code 502525) Guide Bush Adaptor
4) Vertical Feather Boards
(Code 502751)
• Gives downward pressure against workpiece.
• Excellent for safer routing.
5) Horizontal Feather Boards
(Code 502750)
• Holds workpiece against fence.
• Excellent for safer routing.
• Use as singles or stacked for more support.
502566
502567
502565
105932
502748
502525
951187
502751
502750

Optional Accessories
9
6) UJK Technology Router Elevator
(Code 502701)
The UJK Technology router elevator is a logical solution for
fast, accurate production on many router table installations.
This compact design was developed by us to fit straight
into our own router tables and most table set-ups can
accommodate this size of insert (305 x 229 x 6mm).The unit
can be made to fit flush into the tabletop by the provision
of levelling screws at each corner of the table insert. Height
adjustment is carried out by inserting a handle through a
measurement dial set into the machine table. Each rotation
of the handle raises or lowers the cutter by exactly 2mm
and the integral scale is graduated into increments ena-
bling very accurate adjustments to be carried out.
7) UJK Technology Dust
Extraction Box
(Code 502538)
• Dust collection device.
• Efficient extraction from above and below the table.
•Access door with magnetic catch.
•63mm extraction hose included.
•100mm outlet.
Dust extraction from a router table can be difficult and for it to
work effectively it needs to extract from both above and below
the table. Designed to fit the UJK Technology Pro and Compact
router tables this device fits below the table top enclosing the
router. It could also be fitted to other custom made tables of
your own design.The 100mm diameter outlet on the back also
incorporates a 62mm inlet and hose which enables extraction
from both above and below the table simultaneously. An
access door is provided on the front with a magnetic closure
enabling access to your router for adjustments if required.
Measures 330 x 260 x 350mm high with an access aperture of
225 x 170mm.
8) UJK Technology Off Set Bars for Router Tables
(Code 103561)
A pair, these H-section extrusions fit behind the outfeed
fence of the UJK router table fence. Once in position they
give you an exact 1mm offset between the infeed and
outfeed fences. Their clever design means you can rotate
each extrusion by 180° and reinsert them in position to
achieve an exact 2mm offset.
Continues Over...

Optional Accessories
10
9) UJK Technology Digital Height Gauge
(Code 103655)
The UJK Technology Digital Height Gauge is an
indispensable measuring tool for the accurate setting of
cutting depths, in particular router cutters and saw blades.
The body is cast iron, with machined feet that form a
reference surface. It is stable and can stand upright without
additional support. It is equally accurate both vertically and
horizontally.The horseshoe shaped body measures 54mm
between the legs with an internal height of 80mm.The
main feature is its highly accurate digital scale unit, with an
LCD screen offering a read-out in either metric or imperial.
The display has a resolution of 0.01mm or 0.001 inches.
The digital read-out tells you precisely how deep your saw
blade or router cutter is going to cut.With a measuring
speed of 1.5 milliseconds, it is somewhat faster than
making a guess with a ruler. You can zero the digital
read-out at any point, allowing relative adjustment.It is
particularly handy to hold the bar in contact with the blade
or cutter and gradually increase the cutter height until the
display reaches the desired depth.Used horizontally, you
can measure or adjust a router table fence relative to the
cutter.The UJK Technology Digital Height Gauge will also
measure a mortice to a depth of 99mm.
10) UJK Technology Compact Mitre Gauge & Fence
(Code 101585)
Our fence improves safety and accuracy when cutting or
sanding and makes it easy to cut perfect mitres quickly.
The protractor head features positive stops at 0°, 22.5°, 30°,
45°, 60°, 67.5° and 90°, both left and right.This gives you
13 pre-set common angles in total.The clear easily read
scale allows you to set the head to any intermediate angle.
To select an angle you simply loosen the clamp handle
and lift the indent plunger. Move the fence along until the
plunger seats itself in the indent corresponding to the
angle required. Re-tighten the angle clamp knob and carry
on with the job.
The bar is 320mm long with a removable locking washer
making it usable with any standard 19 x 9.5mm (3/4”x
3/8”) track or similar sized T-slot. Three sprung loaded ball
bearings keep the bar snug in the track; the fence runs true
without side-play.
The rugged 300mm long, 60mm high aluminium fence
comes complete with flip-up length stop.
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