Upright SPX10 Bedienungsanleitung

SPX10

(EN) Manual part number 510932-000-EN for serial numbers 00000 to current.

July 2010

POWERED ACCESS

Operator Manual

WARNING

THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS

OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY

UNQ UALIFIED TECHNICIANS AN D IMPROPER USE OF THE MACHINE

DO NOT O PERATE THIS MACHINE UN TIL YOU READ AND UNDERSTAND

ALL THE DANGERS,W ARNING S AND CAUTIONS IN THIS MANUAL

OPERATOR’S MANUAL with Maintenance Information

Important

Read, understand and obey these safety rules

and operating instructions before operating this

machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual

should be considered a permanent part of your

machine and should remain with the machine

at all times. If you have any questions, please

contact the Manufacturer

Contents

Page

Safety Rules 1

Control panel 8

Pre-operation Inspection 9

Maintenance 11

Function Tests 14

Workplace Inspection 17

Operating Instructions 19

Transport and Lifting Instructions 23

Decals 25

Specifications 27

Schematic 28

Maintenance and Repair Record 31

Owners, Users and operators:

We appreciate your choice of our machine for

your application. Our number one priority is

user safety, which is best achieved by our joint

efforts. We feel that you make a major

contribution to safety if you, as the equipment

users and operators:

1. Comply with employer, job site and

governmental rules.

2. Read, understand and follow the

instructions in this and other manuals

supplied with this machine.

3. Use good safe work practices in a

commonsense way.

4. 0nly have trained / certified operators,

directed by informed and knowledgeable

supervision, running the machine.

If there is anything in this manual that is not

clear or which you believe should be added,

please contact us.

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

√ 1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

√ You read, understand and obey the

manufacturer's instructions and safety rules—

safety and operator's manuals and machine

decals.

√ You read, understand and obey employer's

safety rules and worksite regulations.

√ You read, understand and obey all

applicable governmental regulations.

√ You are properly trained to safely operate

the machine.

Decal Legend

UPRIGHT product decals use symbols, color

coding and signal words to identify the

following:

Safety alert symbol—used to alert

personnel to potential personal injury hazards.

Obey all safety messages that follow this

symbol to avoid possible injury or death.

Red—used to indicate the

presence of an imminently hazardous situation

which, if not avoided, will result in death or

serious injury.

Orange—used to indicate the

presence of a potentially hazardous situation

which, if not avoided, could result in death or

serious injury.

Yellow with safety alert symbol-

used to indicate the presence of a potentially

hazardous situation which, if not avoided, may

cause minor or moderate injury.

Yellow without safety alert

symbol—used to indicate the presence of a

potentially hazardous situation which, if not

avoided, may result in property damage.

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Electrocution Hazards

This machine is not electrically insulated and

will not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power

lines and apparatus in accordance with

applicable governmental regulations and the

following chart.

Voltage

Phase to Phase

Minimum Safe

Approach Distance

Meters

0 to 300V Avoid Contact

300V to 50KV 3.05

50KV to 200KV 4.60

200KV to 350KV 6.10

350KV to 500KV 7.62

500KV to 750KV 10.67

750KV to 1000KV 13.72

Allow for platform movement, electrical line

sway or sag and beware of strong or gusty

winds.

Keep away from the machine if it contacts

energized power lines. Personnel on the ground

or in the platform must not touch or operate the

machine until energized power lines are shut

off.

Do not operate the machine during lightning or

storms.

Do not use the machine as a ground for

welding.

Tip-over Hazards

This machine is intended for use INDOORS

ONLY, and must not be used outdoors as

wind forces may make it unstable.

Occupants, equipment and materials must not

exceed the maximum platform capacity.

Maximum capacity – SPX10

Maximum occupants 2

Maximum platform capacity 240 kg

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Do not raise the platform unless the machine is

on a firm, level surface.

Do not drive over 0.8 km/h with the platform

raised.

Do not depend on the tilt alarm as a level

indicator.

The tilt alarm sounds on the chassis and in the

platform when the machine is on a slope.

If the tilt alarm sounds:

Lower the platform. Move the machine to a firm,

level surface. If the tilt alarm sounds when the

platform is raised, use extreme caution to lower

the platform.

Do not push off or pull toward any object

outside of the platform.

Maximum allowable manual force 200 N

Do not drive the machine on or near uneven

terrain, unstable surfaces or other hazardous

conditions with the platform raised.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not use the machine on a moving or mobile

surface or vehicle.

Do not place or attach fixed or overhanging

loads to any part of this machine.

Do not place ladders or scaffolds in the platform

or against any part of this machine.

Be sure all tires are in good condition, castle

nuts are properly tightened and cotter pins are

properly installed.

Do not use batteries that weigh less than the

original equipment. Batteries are used as

counterweight and are critical to machine

stability.

Each battery must weigh 17.5 kg.

Do not use the machine as a crane.

Do not push the machine or other objects with

the platform.

Do not contact adjacent structures with the

platform.

Do not tie the platform to adjacent structures.

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Fall Hazards

The guard rail system provides fall protection. If

occupant(s) of the platform are required to wear

personal fall protection equipment (PFPE) due

to job site or employer rules, PFPE equipment

and its use shall be in accordance with the

PFPE manufacturer’s instructions and

applicable governmental requirements.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform

floor at all times.

Do not climb down from the platform when

raised.

Keep the platform floor clear of debris.

Close the entry gate before operating.

Do not operate the machine unless the guard

rails are properly installed and the entry is

secured for operation.

Collision Hazards

Be aware of limited sight distance and blind

spots when driving or operating.

Operators must comply with employer, job site

and governmental rules regarding use of

personal protective equipment.

Check the work area for overhead obstructions

or other possible hazards.

Be aware of crushing hazards when grasping

the platform guard rail.

Observe and use color-coded direction arrows

on the platform controls and platform decal

plate for drive and steer functions.

Do not operate a machine in the path of any

crane or moving overhead machinery unless

the controls of the crane have been locked out

and/or precautions have been taken to prevent

any potential collision.

No stunt driving or horseplay while operating a

machine.

Do not lower the platform unless the area below

is clear of personnel and obstructions.

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Limit travel speed according to the condition of

the ground surface, congestion, slope, location

of personnel, and any other factors which may

cause collision.

Component Damage Hazards

Do not use any battery or charger greater than

24V.

Do not use the machine as a ground for

welding.

Explosion and Fire Hazards

Do not operate the machine in hazardous

locations or locations where potentially

flammable or explosive gases or particles may

be present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning

machine.

Conduct a thorough pre-operation inspection of

the machine and test all functions before each

work shift. Immediately tag and remove from

service a damaged or malfunctioning machine.

Be sure all maintenance has been performed as

specified in this manual and the appropriate

UPRIGHT service manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and

responsibilities manuals are complete, legible

and in the storage container located in the

platform.

Crushing Hazards

Keep hands and limbs out of scissors.

Use common sense and planning when

operating the machine with the controller from

the ground. Maintain safe distances between

the operator, the machine and fixed objects.

Maintain a firm grasp on the platform rail when

removing the rail pins. Do not allow the platform

guard rails to fall.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil

or air leak. An air leak or hydraulic leak can

penetrate and/or burn skin.

Improper contact with components under any

cover will cause serious injury. Only trained

maintenance personnel should access

compartments. Access by the operator is only

advised when performing a pre-operation

inspection. All compartments must remain

closed and secured during operation.

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective

clothing and eye wear when working with

batteries.

Avoid spilling or contacting battery acid.

Neutralize battery acid spills with baking soda

and water.

Explosion Hazard

Keep sparks, flames and lighted tobacco away

from batteries. Batteries emit explosive gas.

Electrocution Hazard

Avoid contact with electrical terminals.

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