Vacon 100 flow Bedienungsanleitung

vacon 100 industrial

vacon 100 flow

ac drives

installation manual

ip00 drive modules

PREFACE

DOCUMENT DETAILS

Document ID: DPD01665D

Date: 6.11.2017

ABOUT THIS MANUAL

without prior notice. The language of the original instructions is English.

ABOUT THE PRODUCT

This manual describes the VACON®100 IP00 Drive Module. The drive has a power range of

75-800 kW, and a voltage range of 208-240 V, 380-500 V, or 525-690 V. The drive is available in

4 different enclosure sizes: MR8, MR9, MR10 and MR12. The enclosure class of the drive is

IP00, and that is why the drive must be installed in a cabinet or other enclosure after

delivery.

Fig. 1: Examples of the VACON®100 IP00 drive module

PREFACE VACON · 3

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VACON · 4

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TABLE OF CONTENTS

Preface

Document details 3

About this manual 3

About the product 3

1 Approvals 8

2 Safety 10

2.1 The safety symbols used in the manual 10

2.2 Warning 10

2.3 Caution 11

2.4 Grounding and earth fault protection 12

2.5 Using an RCD or an RCM device 13

3 Receiving the delivery 14

3.1 Package label 14

3.2 Type designation code 15

3.3 The contents of the delivery 15

3.4 Removing the packaging and lifting the AC drive 16

3.4.1 Weight of the AC drive 16

3.4.2 Lifting the IP00 drive module 16

3.5 "Product modified" label 19

3.6 Disposal 20

4 Mounting dimensions 21

4.1 Dimensions of MR8, IP00 21

4.2 Dimensions of MR9, IP00 22

4.3 Dimensions of MR10 and MR12, IP00 23

4.4 Dimensions for flange mounting of MR8 25

4.5 Dimensions for flange mounting of MR9 26

4.6 Dimensions for flange mounting of MR10 27

4.7 Dimensions of options for MR10 and MR12 28

5 Installation into cabinet 30

5.1 General information 30

5.1.1 General information about the installation, MR8-MR9 30

5.1.2 General information about the installation, MR10 31

5.1.3 General information about the installation, MR12 34

5.2 Mechanical installation 36

5.2.1 Installing the IP00 drive module into the cabinet 37

5.2.2 Flange mounting of the IP00 drive module 39

5.2.3 Installing a detached control unit 41

5.2.4 Cooling and free space around the AC drive 42

6 Power cabling 45

6.1 Cable dimensioning and selection 45

6.1.1 Cable and fuse sizes 45

6.1.2 Cable and fuse sizes, North America 52

6.2 Brake resistor cables 57

TABLE OF CONTENTS VACON · 5

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6.3 Preparing for the cable installation 59

6.4 Cable installation 60

6.4.1 Enclosure sizes MR8 and MR9 60

6.4.2 Enclosure sizes MR10 and MR12 64

7 Control unit 73

7.1 Control unit components 73

7.2 Control unit cabling 75

7.2.1 Selection of the control cables 75

7.2.2 Control terminals and DIP switches 75

7.3 Fieldbus connection 79

7.3.1 Using fieldbus through an Ethernet cable 80

7.3.2 Using fieldbus through an RS485 cable 81

7.4 Installation of option boards 84

7.4.1 The installation procedure 85

7.5 Installation of a battery for the Real Time Clock (RTC) 86

7.6 Galvanic isolation barriers 86

8 Commissioning and additional instructions 88

8.1 Commissioning safety 88

8.2 Operation of the motor 89

8.2.1 Checks before starting the motor 89

8.3 Measuring the cable and motor insulation 89

8.4 Installation in a corner-grounded network 89

8.5 Installation in an IT system 90

8.5.1 The EMC jumper in MR8 90

8.5.2 The EMC jumper in MR9 91

8.5.3 The EMC jumper in MR10 and MR12 92

8.6 Maintenance 95

8.6.1 Maintenance intervals 95

8.6.2 Replacing the fans of the AC drive 96

8.6.3 Downloading the software 100

9 Technical data, VACON®100 INDUSTRIAL 103

9.1 AC drive power ratings 103

9.1.1 Mains voltage 208-240 V 103

9.1.2 Mains voltage 380-500 V 104

9.1.3 Mains voltage 525-690 V 105

9.1.4 Overload capability 105

9.1.5 Brake resistor ratings 106

9.2 VACON®100 INDUSTRIAL - technical data 110

10 Technical data, VACON®100 FLOW 115

10.1 AC drive power ratings 115

10.1.1 Mains voltage 208-240 V 115

10.1.2 Mains voltage 380-500 V 116

10.1.3 Mains voltage 525-690 V 117

10.1.4 Overload capability 117

10.2 VACON®100 FLOW - technical data 119

VACON · 6 TABLE OF CONTENTS

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11 Technical data on control connections 124

11.1 Technical data on control connections 124

TABLE OF CONTENTS VACON · 7

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1 APPROVALS

Here are the approvals that have been granted to this VACON®product.

1.EC Declaration of conformity

•Find the EC Declaration of Conformity on the next page.

2.UL approval *

•cULus approval file number E171278.

3.KC approval

•Registration number MSIP-REM-V93-VC100.

* The UL approval is valid for input voltage up to 600 V.

VACON · 8 APPROVALS

1 LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/

Antti Vuola

Head of Standard Drives

Timo Kasi

VP, Design Center Finland and Italy

Danfoss A/S

DK-6430 Nordborg

Denmark

CVR nr.: 20 16 57 15

Telephone: +45 7488 2222

Fax: +45 7449 0949

15-04-2016 15-04-2016

Date Issued by Date Approved by

Signature

Name

Title

Signature

Name

Title

Danfoss only vouches for the correctness of the English version of this declaration. In the event of the declaration being translated

into any other language, the translator concerned shall be liable for the correctness of the translation.

EU DECLARATION OF CONFORMITY

Danfoss A/S

Vacon Ltd

declares under our sole responsibility that the

Product(s) VACON® 100 AC drive

Type(s)

Wall-Mounted Drives:

VACON® 0100 3L 0003 2...0310 2

VACON® 0100 3L 0003 4...0310 4

VACON® 0100 3L 0003 5...0310 5

VACON® 0100 3L 0004 6...0208 6

VACON® 0100 3L 0007 7...0208 7

Covered by this declaration is in conformity with the following directive(s), standard(s) or other normative document(s),

provided that the product is used in accordance with our instructions.

Safety: EN 61800-5-1: 2007

EN 60204-1: 2006+A1:2009 (as relevant)

EMC: EN 61800-3: 2004 + A1: 2012

and conforms to the relevant safety provisions of Low Voltage Directive 2006/95/EC (until April 19th, 2016), 2014/35/EU

(from April 20th, 2016) and EMC Directive 2004/108/EC (until April 19th, 2016), 2014/30/EU (from April 20th, 2016).

The year the CE marking was affixed: 2009

IP00 Drives:

VACON® 0100 3L 0140 2...0310 2

VACON® 0100 3L 0140 5...1180 5

VACON® 0100 3L 0080 6...0820 6

VACON® 0100 3L 0080 7...0820 7

Enclosed Drives:

VACON® 0100 3L 0140 5...1180 5

VACON® 0100 3L 0080 7...0820 7

APPROVALS VACON · 9

LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/ 1

2 SAFETY

2.1 THE SAFETY SYMBOLS USED IN THE MANUAL

This manual contains warnings and cautions, which are identified with safety symbols. The

warnings and cautions give important information on how to prevent injury and damage to

the equipment or your system.

Read the warnings and cautions carefully and obey their instructions.

Table 1: The safety symbols

The safety symbol The safety word Description

WARNING!

If you do not obey the

instructions, injury or

death is possible.

CAUTION!

If you do not obey the

instructions, damage to

the equipment is possible.

HOT SURFACE!

If you do not obey the

instructions, burns are

possible.

2.2 WARNING

WARNING!

Do not touch the components of the power unit when the drive is connected to

mains. The components are live when the drive is connected to mains. A contact

with this voltage is very dangerous.

WARNING!

Do not touch the motor cable terminals U, V, W, the brake resistor terminals or the

DC terminals when the drive is connected to mains. These terminals are live when

the drive is connected to mains, also when the motor does not operate.

WARNING!

Do not touch the control terminals. They can have a dangerous voltage also when

the drive is disconnected from mains.

VACON · 10 SAFETY

2 LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/

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