Vacon 100 HVAC Gebrauchsanweisung

vacon 100 hvac

ac drives

application manual

PREFACE

Document ID: DPD01696J

Date: 4.2.2015

Software version: FW0065V030

ABOUT THIS MANUAL

In this manual, you can read about the functions of the Vacon®AC drive and how to use the

drive. The manual has the same structure than the menu of the drive (chapters 1 and 4-8).

Chapter 1, Quick Startup Guide

•How to start the work with the control panel.

Chapter 2, Wizards

•Setting up an application quickly.

Chapter 3, User Interfaces

•The display types and how to use the control panel.

•The PC tool Vacon Live.

•The functions of the fieldbus.

Chapter 4, Monitoring menu

•Data on the monitoring values.

Chapter 5, Parameter menu

•A list of all the parameters of the drive.

Chapter 6, Diagnostics menu

Chapter 7, I/O and Hardware menu

Chapter 8, User settings, favourites and user level menus

Chapter 9, Parameter descriptions

•How to use the parameters.

•Digital and analogue input programming.

•Application-specific functions.

Chapter 10, Fault tracing

PREFACE VACON · 3

24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: [email protected]

•The faults and their causes.

•Resetting the faults.

This manual includes a large quantity of parameter tables. These instructions tell you how to

read the tables.

Index Min Max Unit Default ID DescriptionParameter

B C D E F G H

A. The location of the parameter in the

menu, that is, the parameter number.

B. The name of the parameter.

C. The minimum value of the parameter.

D. The maximum value of the parameter.

E. The unit of the value of the parameter.

The unit shows if it is available.

F. The value that was set in the factory.

G. The ID number of the parameter.

H. A short description of the values of the

parameter and/or its function.

I. When the symbol shows, you can find

more data about the parameter in

Chapter Parameter descriptions.

NOTE! You can download the English and French product manuals with applicable safety, warning and caution

information from www.vacon.com/downloads.

REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'en-

semble des informations de sécurité, avertissements et mises en garde applicables sur le site www.vacon.com/

downloads.

VACON · 4 PREFACE

TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

FUNCTIONS OF THE VACON®AC DRIVE

•Wizards for startup, PID control, multipump and fire mode to make the commissioning

easy.

•The Funct button for an easy change between the local and the remote control place. The

remote control place can be I/O or fieldbus. You can make a selection of the remote

control place with a parameter.

•Run interlock input (Damper interlock). Drive does not start before this input is activated.

•A control page to operate and monitor of the most important values quickly.

•Different pre-heat modes to prevent condensation problems.

•A maximum output frequency of 320 Hz.

•A Real time clock and timer functions (an optional battery is necessary). It is possible to

program 3 time channels to get different functions on the drive.

•An external PID controller is available. You can use it, for example, to control a valve with

the I/O of the AC drive.

•A sleep mode function that automatically enables and disables the operation of the drive

to save energy.

•A 2-zone PID controller with 2 different feedback signals: minimum and maximum

control.

•2 setpoint sources for the PID control. You can make the selection with a digital input.

•A function for PID setpoint boost.

•A feedforward function to make the response to the process changes better.

•A process value supervision.

•A multipump control.

•A pressure loss compensation to compensate pressure losses in the pipework for

example when the sensor is incorrectly placed near the pump or fan.

PREFACE VACON · 5

24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: [email protected]

VACON · 6

TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

TABLE OF CONTENTS

Preface

About this manual 3

Functions of the Vacon®AC drive 5

1 Quick Startup Guide 10

1.1 Control panel and keypad 10

1.2 The displays 10

1.3 First start-up 11

1.4 Description of the applications 12

1.4.1 Vacon HVAC application 12

2 Wizards 19

2.1 PID mini-wizard 19

2.2 Multi-pump mini-wizard 20

2.3 Fire mode wizard 21

3 User interfaces 23

3.1 Navigation on the keypad 23

3.2 Using the graphical display 25

3.2.1 Editing the values 25

3.2.2 Resetting a fault 28

3.2.3 The Funct button 28

3.2.4 Copying the parameters 32

3.2.5 Comparing the parameters 34

3.2.6 Help texts 35

3.2.7 Using the Favourites menu 36

3.3 Using the text display 36

3.3.1 Editing the values 37

3.3.2 Resetting a fault 38

3.3.3 The Funct button 38

3.4 Menu structure 41

3.4.1 Quick setup 42

3.4.2 Monitor 42

3.5 Vacon Live 43

4 Monitoring menu 45

4.1 Monitor group 45

4.1.1 Multimonitor 45

4.1.2 Basic 46

4.1.3 Timer functions monitoring 49

4.1.4 PID1 controller monitoring 50

4.1.5 PID2 controller monitoring 51

4.1.6 Multi-pump monitoring 51

4.1.7 Fieldbus process data monitoring 52

5 Parameters menu 54

5.1 Group 3.1: Motor settings 54

5.2 Group 3.2: Start/stop setup 59

TABLE OF CONTENTS VACON · 7

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5.3 Group 3.3: Control reference settings 61

5.4 Group 3.4: Ramp and brakes setup 65

5.5 Group 3.5: I/O configuration 67

5.6 Group 3.6: Fieldbus data mapping 77

5.7 Group 3.7: Prohibit frequencies 78

5.8 Group 3.8: Limit supervisions 79

5.9 Group 3.9: Protections 80

5.10 Group 3.10: Automatic reset 84

5.11 Group 3.11: Timer functions 86

5.12 Group 3.12: PID-controller 1 90

5.13 Group 3.13: PID-controller 2 98

5.14 Group 3.14: Multipump 102

5.15 Group 3.16: Fire mode 104

5.16 Group 3.17: Application settings 106

5.17 Group 3.18: kWh pulse output settings 106

6 Diagnostics menu 107

6.1 Active faults 107

6.2 Reset faults 107

6.3 Fault history 107

6.4 Total counters 108

6.5 Trip counters 109

6.6 Software info 110

7 I/O and hardware menu 111

7.1 Basic I/O 111

7.2 Option board slots 113

7.3 Real time clock 114

7.4 Power unit settings 114

7.5 Keypad 116

7.6 Fieldbus 116

8 User settings, favourites and user level menus 117

8.1 User settings 117

8.1.1 Parameter backup 118

8.2 Favourites 119

8.2.1 Adding an item to the Favourites 119

8.2.2 Removing an item from the Favourites 120

8.3 User levels 121

8.3.1 Changing the access code of the user levels 121

9 Parameter descriptions 123

9.1 Motor settings 123

9.2 Start/Stop setup 125

9.3 References 132

9.4 Ramps and brakes setup 133

VACON · 8 TABLE OF CONTENTS

TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

9.5 I/O configuration 134

9.5.1 Programming of digital and analogue inputs 134

9.5.2 Digital inputs 140

9.5.3 Analogue inputs 141

9.5.4 Digital outputs 143

9.6 Prohibit frequencies 144

9.7 Protections 145

9.7.1 Motor thermal protections 145

9.7.2 Motor stall protection 147

9.7.3 Underload (Dry pump) protection 148

9.8 Automatic reset 150

9.9 Timer functions 123

9.10 PID controller 1 154

9.10.1 Setpoints 154

9.10.2 Feedforward 155

9.10.3 Process supervision 156

9.10.4 Pressure loss compensation 157

9.11 PID controller 2 158

9.12 Multipump function 159

9.13 Fire mode 165

9.14 Application settings 166

10 Fault tracing 167

10.1 A fault comes into view 167

10.1.1 Resetting with the Reset button 167

10.1.2 Resetting with a parameter in the graphical display 167

10.1.3 Resetting with a parameter in the text display 168

10.2 Fault history 169

10.2.1 Examining the Fault history in the graphical display 169

10.2.2 Examining the Fault history in the text display 170

10.3 Fault codes 172

TABLE OF CONTENTS VACON · 9

24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: [email protected]

1 QUICK STARTUP GUIDE

1.1 CONTROL PANEL AND KEYPAD

The control panel is the interface between the AC drive and the user. With the control panel,

you can control the speed of a motor and monitor the status of the AC drive. You can also set

the parameters of the AC drive.

A B C

H D

G F E

Fig. 1: The buttons of the keypad

A. The BACK/RESET button. Use it to move

back in the menu, exit the Edit mode,

reset a fault.

B. The arrow button UP. Use it to scroll the

menu up and to increase a value.

C. The FUNCT button. Use it to change the

rotation direction of the motor, access

the control page, and change the control

place. See more in Table 12 Control

reference settings.

D. The arrow button RIGHT.

E. The START button.

F. The arrow button DOWN. Use it to scroll

the menu down and to decrease a value.

G. The STOP button.

H. The arrow button LEFT. Use it to move

the cursor left.

I. The OK button. Use it to go into an active

level or item, or to accept a selection.

1.2 THE DISPLAYS

There are 2 display types: the graphical display and the text display. The control panel always

has the same keypad and buttons.

The display shows this data.

•The status of the motor and the drive.

•Faults in the motor and in the drive.

•Your location in the menu structure.

VACON · 10 QUICK STARTUP GUIDE

1 TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

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