Vacon 100 HVAC Gebrauchsanweisung

vacon 100 hvac

ac drives

application manual

PREFACE

Document ID: DPD01696K

Date: 11.04.2016

Software version: FW0065V032

ABOUT THIS MANUAL

without prior notice.

In this manual, you can read about the functions of the Vacon®AC drive and how to use the

drive. The manual has the same structure than the menu of the drive (chapters 1 and 4-8).

Chapter 1, Quick Startup Guide

•How to start the work with the control panel.

Chapter 2, Wizards

•Setting up an application quickly.

Chapter 3, User Interfaces

•The display types and how to use the control panel.

•The PC tool Vacon Live.

•The functions of the fieldbus.

Chapter 4, Monitoring menu

•Data on the monitoring values.

Chapter 5, Parameter menu

•A list of all the parameters of the drive.

Chapter 6, Diagnostics menu

Chapter 7, I/O and Hardware menu

Chapter 8, User settings, favourites and user level menus

Chapter 9, Monitoring value descriptions

Chapter10, Parameter descriptions

•How to use the parameters.

•Digital and analogue input programming.

•Application-specific functions.

PREFACE VACON · 3

24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: [email protected]

Chapter 11, Fault tracing

•The faults and their causes.

•Resetting the faults.

This manual includes a large quantity of parameter tables. These instructions tell you how to

read the tables.

Index Min Max Unit Default ID DescriptionParameter

B C D E F G H

A. The location of the parameter in the

menu, that is, the parameter number.

B. The name of the parameter.

C. The minimum value of the parameter.

D. The maximum value of the parameter.

E. The unit of the value of the parameter.

The unit shows if it is available.

F. The value that was set in the factory.

G. The ID number of the parameter.

H. A short description of the values of the

parameter and/or its function.

I. When the symbol shows, you can find

more data about the parameter in

Chapter Parameter descriptions.

NOTE! You can download the English and French product manuals with applicable safety, warning and caution

information from http://drives.danfoss.com/knowledge-center/technical-documentation/.

REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'en-

semble des informations de sécurité, avertissements et mises en garde applicables sur le site http://

drives.danfoss.com/knowledge-center/technical-documentation/.

VACON · 4 PREFACE

TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

FUNCTIONS OF THE VACON®AC DRIVE

•Wizards for startup, PID control, multipump and fire mode to make the commissioning

easy.

•The Funct button for an easy change between the local and the remote control place. The

remote control place can be I/O or fieldbus. You can make a selection of the remote

control place with a parameter.

•Run interlock input (Damper interlock). Drive does not start before this input is activated.

•A control page to operate and monitor of the most important values quickly.

•Different pre-heat modes to prevent condensation problems.

•A maximum output frequency of 320 Hz.

•A Real time clock and timer functions (an optional battery is necessary). It is possible to

program 3 time channels to get different functions on the drive.

•An external PID controller is available. You can use it, for example, to control a valve with

the I/O of the AC drive.

•A sleep mode function that automatically enables and disables the operation of the drive

to save energy.

•A 2-zone PID controller with 2 different feedback signals: minimum and maximum

control.

•2 setpoint sources for the PID control. You can make the selection with a digital input.

•A function for PID setpoint boost.

•A feedforward function to make the response to the process changes better.

•A process value supervision.

•A multipump control.

•A pressure loss compensation to compensate pressure losses in the pipework for

example when the sensor is incorrectly placed near the pump or fan.

PREFACE VACON · 5

24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: [email protected]

VACON · 6

TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

TABLE OF CONTENTS

Preface

About this manual 3

Functions of the Vacon®AC drive 5

1 Quick Startup Guide 11

1.1 Control panel and keypad 11

1.2 The displays 11

1.3 First start-up 12

1.4 Description of the applications 13

1.4.1 Vacon HVAC application 13

2 Wizards 20

2.1 PID mini-wizard 20

2.2 Multi-pump mini-wizard 21

2.3 Fire mode wizard 22

3 User interfaces 24

3.1 Navigation on the keypad 24

3.2 Using the graphical display 26

3.2.1 Editing the values 26

3.2.2 Resetting a fault 29

3.2.3 The Funct button 29

3.2.4 Copying the parameters 33

3.2.5 Comparing the parameters 35

3.2.6 Help texts 36

3.2.7 Using the Favourites menu 37

3.3 Using the text display 37

3.3.1 Editing the values 38

3.3.2 Resetting a fault 39

3.3.3 The Funct button 39

3.4 Menu structure 42

3.4.1 Quick setup 43

3.4.2 Monitor 43

3.5 Vacon Live 44

4 Monitoring menu 46

4.1 Monitor group 46

4.1.1 Multimonitor 46

4.1.2 Basic 47

4.1.3 Timer functions monitoring 49

4.1.4 PID1 controller monitoring 50

4.1.5 PID2 controller monitoring 51

4.1.6 Multi-pump monitoring 51

4.1.7 Fieldbus process data monitoring 52

5 Parameters menu 53

5.1 Group 3.1: Motor settings 53

5.2 Group 3.2: Start/stop setup 56

TABLE OF CONTENTS VACON · 7

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5.3 Group 3.3: Control reference settings 58

5.4 Group 3.4: Ramp and brakes setup 60

5.5 Group 3.5: I/O configuration 61

5.6 Group 3.6: Fieldbus data mapping 69

5.7 Group 3.7: Prohibit frequencies 70

5.8 Group 3.8: Limit supervisions 71

5.9 Group 3.9: Protections 72

5.10 Group 3.10: Automatic reset 74

5.11 Group 3.11: Timer functions 75

5.12 Group 3.12: PID-controller 1 78

5.13 Group 3.13: PID-controller 2 83

5.14 Group 3.14: Multipump 86

5.15 Group 3.16: Fire mode 87

5.16 Group 3.17: Application settings 88

5.17 Group 3.18: kWh pulse output settings 88

6 Diagnostics menu 89

6.1 Active faults 89

6.2 Reset faults 89

6.3 Fault history 89

6.4 Total counters 90

6.5 Trip counters 91

6.6 Software info 92

7 I/O and hardware menu 93

7.1 Basic I/O 93

7.2 Option board slots 95

7.3 Real time clock 96

7.4 Power unit settings 96

7.5 Keypad 98

7.6 Fieldbus 98

8 User settings, favourites and user level menus 99

8.1 User settings 99

8.1.1 Parameter backup 100

8.2 Favourites 101

8.2.1 Adding an item to the Favourites 101

8.2.2 Removing an item from the Favourites 102

8.3 User levels 103

8.3.1 Changing the access code of the user levels 103

9 Monitoring value descriptions 105

9.1 Basic 105

9.2 Timer functions 107

9.3 PID1 Controller 108

9.4 PID2 Controller 109

9.5 Multi-pump 109

9.6 Fieldbus data 110

VACON · 8 TABLE OF CONTENTS

TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

10 Parameter descriptions 112

10.1 Motor settings 112

10.1.1 Motor nameplate parameters 112

10.1.2 Motor control parameters 113

10.2 Start/Stop setup 117

10.3 References 124

10.3.1 Frequency reference 124

10.3.2 Preset frequencies 125

10.3.3 Motor potentiometer parameters 127

10.4 Ramps and brakes setup 128

10.5 I/O configuration 131

10.5.1 Programming of digital and analogue inputs 131

10.5.2 Digital inputs 137

10.5.3 Analogue inputs 142

10.5.4 Digital outputs 143

10.5.5 Analogue outputs 145

10.6 Fieldbus data map 148

10.7 Prohibit frequencies 149

10.8 Limit supervisions 151

10.9 Protections 152

10.9.1 Motor thermal protections 153

10.9.2 Motor stall protection 155

10.9.3 Underload (Dry pump) protection 157

10.10 Automatic reset 160

10.11 Timer functions 162

10.11.1 Timer functions 162

10.12 PID controller 1 166

10.12.1 Basic settings 166

10.12.2 Setpoints 168

10.12.3 Feedback 169

10.12.4 Feedforward 170

10.12.5 Process supervision 171

10.12.6 Pressure loss compensation 173

10.13 PID controller 2 174

10.13.1 Basic settings 174

10.14 Multi-pump function 175

10.15 Fire mode 183

10.16 Application settings 186

10.17 kWh Pulse output 186

TABLE OF CONTENTS VACON · 9

24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: [email protected]

11 Fault tracing 187

11.1 A fault comes into view 187

11.1.1 Resetting with the Reset button 187

11.1.2 Resetting with a parameter in the graphical display 187

11.1.3 Resetting with a parameter in the text display 188

11.2 Fault history 189

11.2.1 Examining the Fault history in the graphical display 189

11.2.2 Examining the Fault history in the text display 190

11.3 Fault codes 192

VACON · 10 TABLE OF CONTENTS

TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

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