Vaillant AtmoMAG 4/1 Z Series Bedienungsanleitung

Installation and maintenance instructions

atmoMAG

MAG ...4/1 Z

BE (de), DE

Publisher/manufacturer

Vaillant GmbH

Berghauser Str. 40 D-42859 Remscheid

Tel. +49 21 91 18‑0 Fax +49 21 91 18‑2810

[email protected] www.vaillant.de

Contents

2Installation and maintenance instructions atmoMAG 0020271943_00

Contents

1 Safety .................................................................... 3

1.1 Action-related warnings ......................................... 3

1.2 Intended use .......................................................... 3

1.3 General safety information .................................... 3

1.4 Regulations (directives, laws, standards) .............. 5

2 Notes on the documentation .............................. 6

2.1 Observing other applicable documents ................. 6

2.2 Storing documents................................................. 6

2.3 Validity of the instructions...................................... 6

3 Product description............................................. 6

3.1 Information on the data plate................................. 6

3.2 Product design....................................................... 6

3.3 CE label ................................................................. 7

4 Set-up.................................................................... 7

4.1 Checking the scope of delivery.............................. 7

4.2 Wall pre-installation ............................................... 7

4.3 Minimum clearances.............................................. 8

4.4 Dimensions ............................................................ 9

4.5 Requirements for the installation site .................. 11

4.6 Removing the product casing .............................. 11

4.7 Installing the product casing ................................ 11

4.8 Wall-mounting the product................................... 11

5 Installation.......................................................... 11

5.1 Information on liquid gas operation ..................... 12

5.2 Purging the liquid gas tank .................................. 12

5.3 Using the correct gas type................................... 12

5.4 Integration into a solar system............................. 12

5.5 Sequence for installing the connection................ 12

5.6 Connecting the flue pipe...................................... 13

6 Start-up ............................................................... 13

6.1 Carrying out the initial start-up............................. 13

6.2 Gas conversion.................................................... 13

6.3 Checking that the flue gas sensor works

correctly ............................................................... 13

6.4 Checking the gas flow pressure .......................... 14

6.5 Checking leak-tightness ...................................... 14

6.6 Handing the product over to the operator............ 14

7 Eliminating the fault .......................................... 14

8 Inspection and maintenance ............................ 14

8.1 Procuring spare parts .......................................... 15

8.2 Draining the product ............................................ 15

8.3 Removing the ignition electrode and ignition

gas filter ............................................................... 15

8.4 Removing the burner ........................................... 15

8.5 Cleaning the burner ............................................. 16

8.6 Cleaning the injector rail ...................................... 16

8.7 Removing the down-draught diverter .................. 17

8.8 Cleaning the down-draught diverter .................... 17

8.9 Removing the heat exchanger............................. 17

8.10 Cleaning the heat exchanger............................... 18

8.11 Repairing any damage to the coating of the

heat exchanger.................................................... 18

8.12 Checking the water valve .................................... 18

8.13 Checking the heat input....................................... 18

8.14 Setting the maximum heat input .......................... 19

8.15 Checking the maximum heat input ...................... 20

8.16 Completing inspection and maintenance work .... 20

8.17 Checking the product for leak-tightness .............. 20

9 Decommissioning.............................................. 20

10 Recycling and disposal..................................... 20

11 Customer service............................................... 20

Appendix ............................................................................ 21

A Commissioning checklist ................................. 21

B Troubleshooting ................................................ 21

C Tables of gas settings....................................... 22

D Tables of gas settings....................................... 22

E Inspection and maintenance interval .............. 23

F Technical data.................................................... 24

Safety 1

0020271943_00 atmoMAG Installation and maintenance instructions 3

1 Safety

1.1 Action-related warnings

Classification of action-related warnings

The action-related warnings are classified in

accordance with the severity of the possible

danger using the following warning signs and

signal words:

Warning symbols and signal words

Danger!

Imminent danger to life or risk of

severe personal injury

Danger!

Risk of death from electric shock

Warning.

Risk of minor personal injury

Caution.

Risk of material or environmental

damage

1.2 Intended use

There is a risk of injury or death to the user or

others, or of damage to the product and other

property in the event of improper use or use

for which it is not intended.

The product is designed for use as a heat

generator for hot water generation.

Depending on the unit type, the products

referred to in these instructions must only be

installed and operated in conjunction with the

air/flue pipe accessories listed in the other

applicable documents.

The use of the product in vehicles, such as

mobile homes and caravans, is not classed

as intended use. Units that are not classed

as vehicles are those that are installed in

a fixed and permanent location (known as

"fixed installation").

Intended use includes the following:

–observance of accompanying operating,

installation and servicing instructions for

the product and any other system compon-

ents

–installing and fitting the product in accord-

ance with the product and system approval

–compliance with all inspection and main-

tenance conditions listed in the instruc-

tions.

Intended use also covers installation in ac-

cordance with the IP code.

Any other use that is not specified in these in-

structions, or use beyond that specified in this

document shall be considered improper use.

Any direct use in industrial or commercial

processes is also deemed to be improper.

Caution.

Improper use of any kind is prohibited.

1.3 General safety information

1.3.1 Risk caused by inadequate

qualifications

The following work must only be carried out

by competent persons who are sufficiently

qualified to do so:

–Set-up

–Dismantling

–Installation

–Start-up

–Inspection and maintenance

–Repair

–Decommissioning

▶Proceed in accordance with current tech-

nology.

1.3.2 Risk of death from escaping gas

What to do if you smell gas in the building:

▶Avoid rooms that smell of gas.

▶If possible, open doors and windows fully

and ensure adequate ventilation.

▶Do not use naked flames (e.g. lighters,

matches).

▶Do not smoke.

▶Do not use any electrical switches, mains

plugs, doorbells, telephones or other com-

munication systems in the building.

▶Close the emergency control valve or the

main isolator.

▶If possible, close the gas isolator cock on

the product.

▶Warn other occupants in the building by

yelling or banging on doors or walls.

▶Leave the building immediately and ensure

that others do not enter the building.

▶Alert the police and fire brigade as soon as

you are outside the building.

1 Safety

4Installation and maintenance instructions atmoMAG 0020271943_00

▶Use a telephone outside the building to

inform the emergency service department

of the gas supply company.

1.3.3 Risk of death from leaks if the

product is installed below ground

level

Liquid gas accumulates at floor level. If the

product is installed below ground level, liquid

gas may accumulate at floor level if there

are any leaks. In this case, there is a risk of

explosion.

▶Make sure that liquid gas cannot escape

from the product or the gas line under any

circumstance.

1.3.4 Risk of death due to blocked or

leaking flue gas routes

Installation errors, damage, tampering, unau-

thorised installation sites or similar can cause

flue gas to escape and result in a risk of pois-

oning.

What to do if you smell flue gas in the prop-

erty:

▶Open all accessible doors and windows

fully to provide ventilation.

▶Switch off the product.

▶Check the flue gas routes in the product

and the flue gas diversions.

1.3.5 Risk of death due to explosive and

flammable materials

▶Do not use the product in storage rooms

that contain explosive or flammable sub-

stances (such as petrol, paper or paint).

1.3.6 Risk of poisoning caused by

insufficient supply of combustion air

Conditions: Open-flued operation

▶Ensure that the air supply to the product's

installation room is permanently unobstruc-

ted and sufficient in accordance with the

relevant ventilation requirements.

1.3.7 Risk of corrosion damage due to

unsuitable combustion and room air

Sprays, solvents, chlorinated cleaning

agents, paint, adhesives, ammonia com-

pounds, dust or similar substances may lead

to corrosion on the product and in the flue

system.

▶Ensure that the supply of combustion air is

always free of fluorine, chlorine, sulphur,

dust, etc.

▶Ensure that no chemical substances are

stored at the installation site.

▶If you are installing the product in

hairdressing salons, painter's or joiner's

workshops, cleaning businesses or similar

locations, choose a separate installation

room in which the room air is technically

free of chemical substances.

▶Ensure that the combustion air is not

routed through chimneys which have

previously been used with floor-standing

oil-fired boilers, or with other boilers,

which could cause soot to build up in the

chimney.

1.3.8 Risk of poisoning due to missing flue

gas monitoring device

Flue gases may escape into the installa-

tion room under unfavourable conditions. If

this happens, the flue gas monitoring device

switches the heat generator off. If a flue gas

monitoring device has not been installed, the

heat generator will continue to run.

▶Never decommission the flue gas monitor-

ing device.

1.3.9 Risk of death due to cabinet-type

casing

Cabinet-type casing can give rise to danger-

ous situations when used on a product which

is operated with an open flue.

▶Ensure that the product is supplied with

sufficient combustion air.

1.3.10 Risk of material damage caused by

frost

▶Do not install the product in rooms prone

to frost.

1.3.11 Risk of death due to lack of safety

devices

The schematic drawings included in this doc-

ument do not show all safety devices re-

quired for correct installation.

Safety 1

0020271943_00 atmoMAG Installation and maintenance instructions 5

▶Install the necessary safety devices in the

system.

▶Observe the applicable national and inter-

national laws, standards and guidelines.

1.3.12 Risk of being burned or scalded by

hot components

▶Only carry out work on these components

once they have cooled down.

1.3.13 Risk of poisoning and burns caused

by escaping hot flue gases

▶Only operate the product if the flue gas

guiding has been completely installed.

▶With the exception of short periods for

testing purposes, only operate the product

when the front casing is installed and

closed.

1.3.14 Risk of material damage caused by

using an unsuitable tool

▶Use the correct tool.

1.4 Regulations (directives, laws,

standards)

Applicability: Germany

OR Belgium

▶Observe the national regulations, stand-

ards, directives and laws.

2 Notes on the documentation

6Installation and maintenance instructions atmoMAG 0020271943_00

2 Notes on the documentation

2.1 Observing other applicable documents

▶You must observe all the operating and installation in-

structions included with the system components.

2.2 Storing documents

▶Pass these instructions and all other applicable docu-

ments on to the system operator.

2.3 Validity of the instructions

These instructions apply only to:

Product article number

Applicability: Germany

OR Belgium

MAG 114/1 Z(E-

BE/FR)

Belgium 0010022555

MAG 114/1 Z(E-DE) Germany 0010022556

MAG 114/1 Z(LL-

DE)

Germany 0010022557

MAG 114/1 Z(P-

BE/FR)

Belgium 0010022554

MAG 144/1 Z(E-BE) Belgium 0010022544

MAG 144/1 Z(E-DE) Germany 0010022562

MAG 144/1 Z(LL-

DE)

Germany 0010022563

MAG 144/1 Z(P-BE) Belgium 0010022546

3 Product description

3.1 Information on the data plate

The data plate is mounted at the front of the down-draught

diverter, under the product casing, at the factory.

Applicability: Belgium

OR Germany

Information on the

data plate

Meaning

MAG Product category

11/14 Power in l/min

-4/1 Chimney connection/product generation

Z With Piezo ignition

atmoMAG Product series

Type B11 BS Approved gas boiler types

Cat I

Cat II

Single-gas unit

Multiple gas type boiler

2E+ (BE)

3P (BE)

2ELL 3P (DE)

Permissible gas categories

G20/25/31 Permitted gas types with connection

pressures

Pnom. Maximum heat output

Pmin. Minimum heat output

Qnom. Maximum heat input

Information on the

data plate

Meaning

Qmin. Minimum heat input

Pw max. Maximum permissible water pressure

Serial number 7th to 16th digit = product article number

3.2 Product design

Applicability: MAG 114/1 Z(E-BE/FR)

OR MAG 114/1 Z(E-DE)

OR MAG 114/1 Z(LL-DE)

OR MAG 114/1 Z(P-BE/FR)

1 Down-draught diverter

2 Flue gas sensor

3 Safety cut-out

4 Heat exchanger

5 Burner

6 Flow rate se-

lector/temperature

selector

7 Gas valve assembly

8 Rotary power switch

9 Piezo igniter

10 Ignition electrode

11 Thermocouple

12 Pilot burner

Set-up 4

0020271943_00 atmoMAG Installation and maintenance instructions 7

Applicability: MAG 144/1 Z(E-BE)

OR MAG 144/1 Z(E-DE)

OR MAG 144/1 Z(LL-DE)

OR MAG 144/1 Z(P-BE)

1 Down-draught diverter

2 Flue gas sensor

3 Safety cut-out

4 Heat exchanger

5 Burner

6 Flow rate se-

lector/temperature

selector

7 Gas valve assembly

8 Rotary power switch

9 Piezo igniter

10 Ignition electrode

11 Thermocouple

12 Pilot burner

3.3 CE label

The CE label shows that the products comply with the basic

requirements of the applicable directives as stated on the

identification plate.

The declaration of conformity can be viewed at the manufac-

turer's site.

4 Set-up

4.1 Checking the scope of delivery

1. Remove the product from its box.

2. Check that the scope of delivery is complete and intact.

4.1.1 Scope of delivery

Num-

ber Description

1 Gas-fired instantaneous water heater

1 Connection accessories that are included

1 Enclosed documentation

4.2 Wall pre-installation

60 60

3 1

Flush mounting

60 60

Surface installation

▶Install the connections as follows:

–1 = Cold water connection R 1/2

–2 = Gas connection

–3 = R 1/2 hot water connection

▶Observe the following clearances for all product types:

–a = 92 mm

–b = 85 mm

–c≈100 mm without thermal isolator device

–c≈145 mm with thermal isolator device

4 Set-up

8Installation and maintenance instructions atmoMAG 0020271943_00

4.3 Minimum clearances

B A

C C D

Minimum clearance

A 50 mm

B 180 mm; optimum approx. 250 mm

C 20 mm; optimum approx. 50 mm

D 500 mm in front of the heat generator to enable

easy access for maintenance work (may be

provided by an opening door).

It is not necessary to maintain a clearance between the

product and components made of combustible materials that

go beyond the minimum clearances.

Set-up 4

0020271943_00 atmoMAG Installation and maintenance instructions 9

4.4 Dimensions

Applicability: MAG 114/1 Z(E-BE/FR)

OR MAG 114/1 Z(E-DE)

OR MAG 114/1 Z(LL-DE)

OR MAG 114/1 Z(P-BE/FR)

350

270

172,5

259

115

113 61,4

min. 20 120 min. 20

Ø110

224

617 48

557

579

680

616

Height, dimension A

Germany Belgium

MAG 114/1 Z(E-BE/FR) 658 mm

MAG 114/1 Z(E-DE) 658 mm

MAG 114/1 Z(LL-DE) 658 mm

MAG 114/1 Z(P-BE/FR) 616 mm

MAG 144/1 Z(E-BE) 658 mm

MAG 144/1 Z(P-BE) 616 mm

MAG 144/1 Z(E-DE) 658 mm

MAG 144/1 Z(LL-DE) 658 mm

4 Set-up

10 Installation and maintenance instructions atmoMAG 0020271943_00

Applicability: MAG 144/1 Z(E-BE)

OR MAG 144/1 Z(E-DE)

OR MAG 144/1 Z(LL-DE)

OR MAG 144/1 Z(P-BE)

270

172,5

259

124

350

141 61,4

min. 20 120 min. 20

Ø133,5

224

617 48

493

679

680

616

Height, dimension A

Germany Belgium

MAG 114/1 Z(E-BE/FR) 658 mm

MAG 114/1 Z(E-DE) 658 mm

MAG 114/1 Z(LL-DE) 658 mm

MAG 114/1 Z(P-BE/FR) 616 mm

MAG 144/1 Z(E-BE) 658 mm

MAG 144/1 Z(P-BE) 616 mm

MAG 144/1 Z(E-DE) 658 mm

MAG 144/1 Z(LL-DE) 658 mm

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