Vaisala CAB100 Bedienungsanleitung

M212242EN-B

Installation Guide

CMS Industrial Cabinet

CAB100

PUBLISHED BY

Vaisala Oyj

Vanha Nurmijärventie 21, FI-01670 Vantaa, Finland

P.O. Box 26, FI-00421 Helsinki, Finland

+358 9 8949 1

Visit our Internet pages at www.vaisala.com.

No part of this document may be reproduced,

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any means, electronic or mechanical (including

photocopying), nor may its contents be modiﬁed,

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party without prior written permission of the

translated portions of multilingual documents are

based on the original English versions. In

ambiguous cases, the English versions are

applicable, not the translations.

The contents of this document are subject to

change without prior notice.

Local rules and regulations may vary and they

shall take precedence over the information

contained in this document. Vaisala makes no

representations on this document’s compliance

with the local rules and regulations applicable at

any given time, and hereby disclaims any and all

responsibilities related thereto.

This document does not create any legally

binding obligations for Vaisala towards customers

or end users. All legally binding obligations and

agreements are included exclusively in the

applicable supply contract or the General

Conditions of Sale and General Conditions of

Service of Vaisala.

This product contains software developed by

Vaisala or third parties. Use of the software is

governed by license terms and conditions

included in the applicable supply contract or, in

the absence of separate license terms and

conditions, by the General License Conditions of

Vaisala Group.

Table of contents

1. About this document.......................................................................................5

1.1 Version information.............................................................................................5

1.2 Related manuals.................................................................................................. 5

1.3 Documentation conventions..............................................................................6

1.4 Trademarks........................................................................................................... 7

2. Product overview.............................................................................................. 8

2.1 Overview of Vaisala CMS Industrial Cabinet CAB100..................................... 8

2.2 Basic features and options................................................................................. 9

2.2.1 CAB100A models........................................................................................ 10

2.2.2 CAB100B models.........................................................................................10

2.3 Physical structure and components..................................................................11

2.3.1 Enclosures.................................................................................................... 14

2.4 Regulatory compliances....................................................................................15

3. Installing the enclosure................................................................................. 16

3.1 Installing CAB100A with mounting frame...................................................... 16

3.2 Installing CAB100B with mounting frame.......................................................19

3.3 Enclosure ﬂanges.............................................................................................. 23

3.3.1 Leading cables through rubber ﬂange.................................................... 24

3.3.2 Leading cables through stainless steel ﬂange........................................ 25

4. Electrical installation..................................................................................... 27

4.1 Installation safety.............................................................................................. 27

4.1.1 ESD protection............................................................................................28

4.2 Connecting AC (mains) power........................................................................ 28

4.3 Connecting power over Ethernet to CAB100A..............................................32

5. Adding devices to CAB100A..................................................................... 33

5.1 Expanding PDT101 transmitter installation in CAB100A.............................. 33

5.2 Expanding safety barrier installation in CAB100A....................................... 36

5.3 Expanding galvanic isolator installation in CAB100A.................................. 39

6. Adding devices to CAB100B......................................................................42

6.1 Adding PDT101 transmitters as new modules to CAB100B......................... 42

6.2 Expanding PDT101 transmitter installation in CAB100B.............................. 48

6.3 Adding analog input channels to CAB100B.................................................. 54

6.3.1 Analog input channel wiring of loop-powered measurement

devices.........................................................................................................60

6.4 Adding safety barriers as new modules to CAB100B...................................63

6.5 Expanding safety barrier installation in CAB100B.........................................71

6.6 Adding galvanic isolators as new modules to CAB100B..............................78

6.7 Expanding galvanic isolator installation in CAB100B.................................. 86

6.8 Installing serial port server and Ethernet switch...........................................93

7. Replacing devices...........................................................................................98

7.1 Replacing PDT101 transmitters in CAB100A and CAB100B.........................98

7.2 Replacing DL4000 data loggers in CAB100A and CAB100B....................102

8. Maintenance.................................................................................................... 107

8.1 PDT101 calibration........................................................................................... 107

8.2 PDT101 adjustment.......................................................................................... 107

8.3 Cleaning............................................................................................................108

Table of contents

9. Technical data................................................................................................ 109

9.1 CAB100 speciﬁcations....................................................................................109

9.1.1 Enclosure dimensions................................................................................. 111

9.2 Component speciﬁcations...............................................................................112

9.2.1 Vaisala Dierential Pressure Transmitter PDT101 speciﬁcations.......... 112

9.2.2 Vaisala DL4000 Universal Data Logger speciﬁcations......................... 114

9.2.3 Vaisala vNet PoE Data Logger Interface speciﬁcations........................ 116

9.2.4 Third-party component speciﬁcations.................................................... 117

9.3 Spare parts and accessories............................................................................119

Appendix A: Wiring diagrams..................................................................... 121

A.1 CAB100A wiring diagrams.............................................................................. 121

A.2 CAB100B wiring diagrams............................................................................. 126

Appendix B: Layout diagrams.................................................................... 130

B.1 CAB100A layout diagrams............................................................................. 130

B.2 CAB100B layout diagrams..............................................................................135

Appendix C: Removing and recycling data logger battery..................141

Warranty........................................................................................................... 143

Technical support........................................................................................... 143

Recycling.......................................................................................................... 143

CAB100 Installation Guide M212242EN-B

List of ﬁgures

Figure 1 Cabinet models CAB100A (small) and CAB100B (large)........................ 8

Figure 2 Main components inside CAB100A, PDT101 model with

serial port server and 24 VDC power supply.............................................. 11

Figure 3 Main components inside CAB100A, PDT101 model with vNet PoE......12

Figure 4 Main components inside CAB100B, mixed model with

PDT101s, analog input channels, and safety barriers............................... 13

Figure 5 CAB100A enclosure dimensions................................................................... 14

Figure 6 CAB100B enclosure dimensions....................................................................14

Figure 7 CAB100A wall installation accessories........................................................ 17

Figure 8 CAB100B wall installation accessories.........................................................21

Figure 9 Stainless steel ﬂange........................................................................................25

Figure 10 CAB100A enclosure dimensions...................................................................111

Figure 11 CAB100B enclosure dimensions.................................................................. 112

Figure 12 Wiring diagram for CAB100A PDT101 voltage model with

serial port server and 24 VDC power supply............................................121

Figure 13 Wiring diagram for CAB100A PDT101 voltage model with

vNet PoE............................................................................................................ 122

Figure 14 Wiring diagram for CAB100A analog channel model with

serial port server and 24 VDC power supply...........................................123

Figure 15 Wiring diagram for CAB100A safety barrier model with

serial port server and 24 VDC power supply...........................................124

Figure 16 Wiring diagram for CAB100A galvanic isolator model with

serial port server and 24 VDC power supply...........................................125

Figure 17 Wiring diagram for CAB100B PDT101 model...........................................126

Figure 18 Wiring diagram for CAB100B analog channel model with

loop-powered measurement devices........................................................ 127

Figure 19 Wiring diagram for CAB100B safety barrier model...............................128

Figure 20 Wiring diagram for CAB100B galvanic isolator model.........................129

Figure 21 Main components inside CAB100A, PDT101 model with

serial port server and 24 VDC power supply...........................................130

Figure 22 Main components inside CAB100A, PDT101 model with vNet PoE.... 131

Figure 23 Main components inside CAB100A, analog channel model

with serial port server and 24 VDC power supply..................................132

Figure 24 Main components inside CAB100A, safety barrier model

with serial port server and 24 VDC power supply..................................133

Figure 25 Main components inside CAB100A, galvanic isolator

model with serial port server and 24 VDC power supply.................... 134

Figure 26 Main components inside CAB100B, mixed model with

PDT101s, analog input channels, and safety barriers.............................135

Figure 27 Main components inside CAB100B, PDT101 model................................136

Figure 28 Main components inside CAB100B, analog channel model................ 137

Figure 29 Main components inside CAB100B, mixed model with

PDT101s and safety barriers..........................................................................138

Figure 30 Main components inside CAB100B, safety barrier model................... 139

Figure 31 Main components inside CAB100B, galvanic isolator model............. 140

List of ﬁgures

List of tables

Table 1 Document versions (English).............................................................................5

Table 2 Related manuals.................................................................................................... 5

Table 3 CAB100 conﬁguration options.......................................................................... 9

Table 4 Enclosure ﬂanges and recommended use................................................... 23

Table 5 CAB100 operating environment................................................................... 109

Table 6 CAB100 powering speciﬁcations..................................................................109

Table 7 CAB100 mechanical speciﬁcations.............................................................. 109

Table 8 CAB100 environmental compliance..............................................................110

Table 9 CAB100 EMC compliance..................................................................................111

Table 10 PDT101 measurement performance...............................................................112

Table 11 PDT101 operating environment.......................................................................113

Table 12 PDT101 inputs and outputs...............................................................................113

Table 13 PDT101 mechanical speciﬁcations................................................................. 114

Table 14 DL4000 general speciﬁcations...................................................................... 114

Table 15 DL4000 memory speciﬁcations.....................................................................115

Table 16 DL4000 recording span................................................................................... 115

Table 17 DL4000 current loop and voltage inputs....................................................115

Table 18 vNet operating environment...........................................................................116

Table 19 vNet inputs and outputs...................................................................................116

Table 20 vNet mechanical speciﬁcations......................................................................117

Table 21 vNet general speciﬁcations............................................................................. 117

Table 22 Power supply module product information................................................ 117

Table 23 Circuit breaker product information............................................................. 118

Table 24 Safety barrier product information............................................................... 118

Table 25 Galvanic isolator product information..........................................................118

Table 26 Serial port server product information.........................................................118

Table 27 Ethernet switch product information........................................................... 118

Table 28 CAB100 spare parts and accessories............................................................119

CAB100 Installation Guide M212242EN-B

1. About this document

1.1 Version information

This document provides installation instructions and product speciﬁcations for Vaisala CMS

Industrial Cabinet CAB100.

Table 1 Document versions (English)

Document code Date Description

M212242EN-B June 2020 New chapters in this revision:

•All chapters describing the small cabinet model CAB100A

•Enclosure flanges (page 23)

Updated chapters:

•Installation safety (page 27)

•Installing serial port server and Ethernet switch (page 93)

•Spare parts and accessories (page 119)

M212242EN-A October 2019 First version.

1.2 Related manuals

Table 2 Related manuals

Document code Name

M212262EN Vaisala CMS Industrial Cabinet CAB100 Assembling Analog Channel Terminal Block

Technical Note

M212294EN Vaisala CMS Industrial Cabinet CAB100 Wiring Diagrams Technical Reference

M212284EN Vaisala CMS Industrial Cabinet CAB100 Quick Guide

M211284EN Vaisala Dierential Pressure Transmitter PDT101 Quick Guide

M211247EN Vaisala HUMICAP

Humidity and Temperature Transmitter Series HMT120 Quick Guide

M211244EN Vaisala HUMICAP

Humidity and Temperature Transmitter Series HMT120 User Guide

M210566EN Vaisala HUMICAP

Humidity and Temperature Transmitter Series HMT330 User Guide

M010056EN Vaisala HUMICAP

Humidity and Temperature Transmitter Series HMT360 User's Guide

M210483EN Vaisala Transmitter Series HMT360 Safety Guide

M211975EN Vaisala viewLinc Enterprise Server Version 5.0 User Guide

M211655EN Vaisala vNet PoE Network Interface Quick Start Guide

M211700EN Vaisala vNet PoE Network Interface User's Guide

90000687-88 DIGI PortServer

TS Family Quick Start Guide

Chapter 1 – About this document

Document code Name

158962 / 900260

2300

Stahl 9001 Series Single-channel Safety Barrier Operating Instructions

S-SM-9160-06-

en-09/2015

Stahl Type 9160/9163 Transmitter Supply Unit/Isolating Repeater Safety Manual

Documentation by third-party instrument manufacturers is provided as is.

1.3 Documentation conventions

Warning alerts you to a serious hazard. If you do not read and follow

instructions carefully at this point, there is a risk of injury or even death.

WARNING!

Caution warns you of a potential hazard. If you do not read and follow

instructions carefully at this point, the product could be damaged or important data

could be lost.

CAUTION!

Note highlights important information on using the product.

Tip gives information for using the product more eciently.

Lists tools needed to perform the task.

Indicates that you need to take some notes during the task.

CAB100 Installation Guide M212242EN-B

1.4 Trademarks

Vaisalaâis a registered trademark of Vaisala Oyj.

HUMICAPâis a registered trademark of Vaisala Oyj.

DIGI PortServerâis a registered trademark of DIGI International Inc.

All other product or company names that may be mentioned in this publication are trade

names, trademarks, or registered trademarks of their respective owners.

Chapter 1 – About this document

2. Product overview

2.1 Overview of Vaisala CMS Industrial

Cabinet CAB100

Vaisala CMS Industrial Cabinet CAB100 is an instrument cabinet designed to integrate

devices for measuring humidity, temperature, dierential pressure, and other parameters.

Combined with the Vaisala viewLinc Continuous Monitoring System, CAB100 is an

integrated solution for real-time monitoring of cleanrooms and industrial applications in

multiple industries.

CAB100 is available in 2 models, CAB100A (small enclosure) and CAB100B (large enclosure).

The cabinets can be conﬁgured according to application requirements, with options for

dierential pressure transmitters, analog input channels for the connection of remote

transmitters, and safety barriers or galvanic isolators for hazardous areas, used with

intrinsically safe devices.

Figure 1 Cabinet models CAB100A (small) and CAB100B (large)

CAB100 Installation Guide M212242EN-B

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