Valor Fires 541 Gebrauchsanweisung
© Baxi Heating U.K. Limited 2010.
5133756/03
INSTALLER: Please leave this guide with the owner
Model 541
ROOM SEALED RADIANT / CONVECTOR
GAS FIRE
Fitted with one of the following fascia.
Camden, Seattle, Sonnet or
Ultimate.
(GC No. 32-032-64)
We trust that this guide gives
sufficient details to enable this
appliance to be installed and
maintained satisfactorily. However, if
further information is required, our
Valor Fires Technical Helpline will
be pleased to help.
Telephone 0844 8711 565 (National
call rates apply in the United
Kingdom).
In the Republic of Ireland
Telephone 0044 844 8711 565.
INSTALLER AND OWNER GUIDE
© Baxi Heating U.K. Limited 2010.
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying), stored in any medium by electronic means (including in any
retrieval system or database) or transmitted, in any form or by any means, whether
electronic, mechanical, recording or otherwise, without the prior written permission of
the copyright owner.
Applications for the copyright owner's permission to reproduce any part of this
publication should be made, giving details of the proposed use, to the following
address: The Company Secretary, Baxi Heating UK Limited, Brooks House,
Coventry Road, Warwick, CV34 4LL
Warning: Any person who does any unauthorised act in relation to a copyright work
may be liable to criminal prosecution and civil claims for damages.
Valor Fires, Erdington, Birmingham B24 9QP
www.firesandstoves.co.uk
Because our policy is one of constant development and improvement, details may vary slightly from
those given in this publication
Page 2
© Baxi Heating U.K. Limited 2010.
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
UNDER NO CIRCUMSTANCES IS THIS FIRE TO BE CONVERTED TO LPG.
AN LPG KIT DOES NOT EXIST FOR THIS GAS FIRE.
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
Page 3
Safety First.
Valor Fires fires are CE Approved and designed to meet the appropriate British
Standards and Safety Marks.
Quality and Excellence.
All Valor Fires fires are manufactured to the highest standards of quality and
excellence and are manufactured under a BS EN ISO 9001 quality system accepted
by the British Standards Institute.
The Highest Standards
Valor Fires is a member of SBGI and HHIC (Heating and Hot water Industry Council)
that work to ensure high standards of safety, quality and performance.
Careful Installation
This gas fire must be installed by a competent GAS SAFE REGISTER engineer
(GAS SAFE REGISTER or CORGI engineer outside of UK) in accordance with our
installer guide and should not be fitted directly on to a carpet.
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
FOR OWNER GUIDE SEE PAGES 40 TO 51
INSTALLER GUIDE
Page 4
© Baxi Heating U.K. Limited 2010.
CONTENTS
Section Heading Page
INSTALLER GUIDE 4 - 39
OWNER GUIDE 40 - 51
1. SAFETY 7
2. APPLIANCE DATA AND EFFICIENCY 8
2.1 General information. 8
2.2 Efficiency. 9
3. LIST OF AVAILABLE KITS 9
4. APPLIANCE AND RECESS DIMENSIONS 12
5. GENERAL INSTALLATION REQUIREMENTS 12
5.1 Regulations, Standards and Law. 12
5.1.1 Considerations for timber framed buildings. 12
5.2 Ventilation requirements. 13
5.3 Fireguard requirements. 13
5.4 Room considerations. 13
5.5 Fireplace preparation. 13
5.6 The surround. 13
5.7 Hearth / plinth requirements. 14
5.8 Fireplace clearances. 15
5.9 Installation options. 16
5.10 Terminal guard and terminal clearances. 16
6. UNPACKING AND PRELIMINARY CHECKS 19
6.1 Unpacking. 19
6.2 Appliance disassembly. 19
6.3 Preliminary checks. 20
7. GAS SUPPLY CONNECTION 20
8. WALL PREPARATION 21
8.1 Select appliance position. 21
8.2 Constructing a recessed opening. 21
8.3 Combustible wall materials. 22
8.4 Cutting the flue hole for brick, stone etc. building. 23
8.5 Cutting the flue hole in timber frame buildings. 24
8.6 Prepare appliance fixing holes. 25
INSTALLER GUIDE
Page 5
© Baxi Heating U.K. Limited 2010.
Continued on next page
Section Heading Page
9. FLUE AND TERMINAL INSTALLATION 25
9.1 Cutting flue to size. 25
9.2 Fitting to wall. 27
9.3 Fitting the terminal guard. 28
10. GAS CONNECTION 28
11. CERAMIC COALS INSTALLATION 29
12. CERAMIC PEBBLES INSTALLATION 31
13. WINDOW FITTING 33
14. FULL OPERATING CHECKS 33
14.1 Check for leaks. 33
14.2 Check control operation. 33
14.3 Checking inlet pressure. 34
15. FASCIA FITTING 35
16. FINAL REVIEW 36
17. SERVICING & PARTS REPLACEMENT 37
17.1 To remove fascia. 37
17.2 To remove window unit. 38
17.3 To remove the ceramic fuel effect and rear wall. 38
17.4 To remove the complete burner module. 38
17.5 To remove the burner from the burner module. 38
17.6 To remove the injector. 39
17.7 To remove the pilot unit. 39
17.8 To remove the gas valve. 39
INSTALLER GUIDE
CONTENTS (Continued)
Page 6
© Baxi Heating U.K. Limited 2010.
1. SAFETY
Installer
Before continuing any further with the installation of this appliance please read the
following guide to manual handling:
The approximate lifting weight (kg) of this appliance is as below:
Model Heat Engine Fascia Fire front Combined Weight
inc. ceramics
Camden 12.75 1.31 0.95 15.01
Seattle 12.75 1.31 0.95 15.01
Sonnet 12.75 1.31 3.65* 17.71
Ultimate 12.75 1.31 3.65* 17.71
* This weight is based on the heaviest casting which is Brass. Black or Chrome
castings may be lighter depending upon the method and manufacture and materials
used.
One person should be sufficient to lift the fire. If for any reason this weight is
considered too heavy then obtain assistance.
When lifting always keep your back straight. Bend your legs and not your back.
Avoid twisting at the waist. It is better to reposition your feet.
Avoid upper body/top heavy bending. Do not lean forward or sideways whilst
handling the fire.
Always grip with the palm of the hand. Do not use the tips of fingers for support.
Always keep the fire as close to the body as possible. This will minimise the
cantilever action.
Use gloves to provide additional grip.
Always use assistance if required.
This product uses a fuel effect, a burner compartment rear wall and gaskets
containing Refractory Ceramic Fibres (RCF), which are man-made vitreous
silicate fibres. Excessive exposure to these materials may cause irritation to
eyes, skin and respiratory tract. Consequently, it is important to take care when
handling these articles to ensure that the release of dust is kept to a minimum.
To ensure that the release of fibres from these RCF articles is kept to a
minimum, during installation and servicing we recommend that you use a HEPA
filtered vacuum to remove any dust and soot accumulated in and around the
fire before and after working on the fire. When replacing these articles we
recommend that the replaced items are not broken up, but are sealed within a
heavy duty polythene bag, clearly labelled as RCF waste. RCF waste is classed
INSTALLER GUIDE
Page 7
© Baxi Heating U.K. Limited 2010.
as a stable, non-reactive hazardous waste and may be disposed at a landfill
licensed to accept such waste. Protective clothing is not required when
handling these articles, but we recommend you follow the normal hygiene rules
of not smoking, eating or drinking in the work area and always wash your
hands before eating or drinking. This appliance does not contain any
component manufactured from asbestos or asbestos related products.
2. APPLIANCE DATA AND EFFICIENCY
2.1 General information.
Under no circumstances is this fire to be converted to LPG. An LPG conversion kit
does not exist for this gas fire.
The appliance information label is located on a plate at the base of the fire. This can
be seen by removing the lower front casting / fire front.
Before continuing with the installation of this appliance please complete the
information on the last pages of the owner guide.
Page 8
© Baxi Heating U.K. Limited 2010.
Gas Natural
Inlet pressure 20mbar
Input - Max. (Gross) 3.65kW (12,454 Btu/h)
Input - Min. (Gross) 1.5kW (5,118 Btu/h)
Inlet pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in w.g.)
Gas connection 8mm pipe
Main burner Simplex aerated
Burner injector Cat. 92 size 280
Pilot unit Left side of firebox. Combined pilot jet, thermocouple sensor
and electrode. SIT ref. NGOP9706
Ignition Integral piezo on gas valve.
Aeration adjustment None required
Controls
Manual pilot and main burner off/on control (Right control).
Separate variable manual control for main burner (Left
control). Fitted with flame supervision device and integral
piezo igniter.
Walls Minimum 102mm (4in.) thick.
Maximum 660mm (26in.) thick.
INSTALLER GUIDE
2.2 Efficiency.
The efficiency of this appliance has been measured as specified in BS EN 613 and
the result is as below:
Model Efficiency % (Gross)
541 76
The gross calorific value of the fuel has been used for this efficiency calculation. The
test data from which it has been calculated has been certified by Advantica
Certification services (0087). The efficiency value may be used in the UK
Government's Standard Assessment Procedure (SAP) for energy rating of dwellings.
The conversion of net efficiency to gross was achieved by multiplying the net
efficiency by the following conversion factor from Table E3 of SAP 2005, rounding
down to the nearest whole number.
3. LIST OF AVAILABLE KITS
Description Part number
Spacer kit (5 inch) 0595121
Spacer kit (3 inch) 0595131
Page 9
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
Gas Conversion factor from net to gross efficiency
Natural Gas 0.901
4. APPLIANCE AND RECESS DIMENSIONS
This appliance must not be recessed into a combustible wall.
INSTALLER GUIDE
Figure 1. Appliance dimensions and clearances (Fire dimensions are subject to
manufacturing deviation) Fascia may differ from that shown
Key Description
Model
Ultimate &
Sonnet
Camden &
Seattle
AAppliance height (mm) 607 607
BAppliance width (mm) 487 487
CAppliance depth into room (mm) 140 172
D
Minimum mandatory clearance to combustible
surfaces projecting beyond the front of appliance
(mm).
102 102
ERecommended clearance to non-combustible
surfaces for access purposes (mm). 51 51
Page 10
© Baxi Heating U.K. Limited 2010.
See figure 4
Dieses Handbuch passt für folgende Modelle
4
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