Valor 639 Montageanleitung

MODEL

639

Open Decorative

Gas Fire

(G.C No. 32-032-47)

INSTALLER’S GUIDE

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)

WHEN CONVERTED USING CONVERSION KIT NO. 0591301 THIS

APPLIANCE IS FOR USE WITH PROPANE GAS (G31)

THIS APPLIANCE IS FOR USE IN THE UNITED KINGDOM (GB) AND

THE REPUBLIC OF IRELAND (IE) ONLY.

We trust that these instructions give sufficient details to enable this appliance to

be installed and maintained satisfactorily. However, if further information is

required, our Valor Technical Helpline will be pleased to help.

Please telephone 08706 061 065

INSTALLER: Please leave this guide with the owner

3002369/03

INSTALLER’S GUIDE

Page 2

Safety First.

Valor fires are CE Approved and designed to meet the appropriate British

Standards and Safety Marks.

Quality and Excellence.

At the heart of every Valor fire.

All Valor fires are manufactured to the highest standards of quality and excellence

and are manufactured under a BS EN ISO 9001 quality system accepted by the

British Standards Institute.

The Highest Standards

Valor is a member of the Society of British Gas Industries which works to ensure

high standards of safety, quality and performance.

Careful Installation

Valor is a CORGI registered company. All our gas fires must be

installed by a competent CORGI Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to a

carpet or floor of combustible material.

Valor Heating, Erdington, Birmingham B24 9QP

www.valor.co.uk

Because our policy is one of constant development and improvement, details may vary slightly from

those given in this publication

INSTALLER’S GUIDE

Page 3

CONTENTS

1. SAFETY ..........................................................................................................4

2. LIST OF ACCESSORIES .............................................................................4

3. APPLIANCE DATA ......................................................................................5

4. GENERAL INSTALLATION REQUIREMENTS ....................................6

5. UNPACKING ...............................................................................................12

For models supplied with a firefront..............................................................12

For models supplied with a coal effect fuel bed ............................................12

For models supplied with a Pebble effect fuel bed ........................................12

6. INSTALLATION OF APPLIANCE ..........................................................13

7. BURNER AND SUPPLY PIPE INSTALLATION................................... 16

Lighting the fire..............................................................................................16

8. INSTALLING THE FUEL BED COMPONENTS ..................................18

9. FITTING THE FIREFRONT.....................................................................29

10. FULL OPERATING CHECKS ..................................................................31

Flame Supervision & Spillage Monitoring System .......................................32

Final commissioning ......................................................................................32

11. SERVICING & PARTS REPLACEMENT ..............................................33

Checking the aeration setting of the burner....................................................34

12. SHORT LIST OF SPARES.........................................................................37

INSTALLER’S GUIDE

Page 4

1.SAFETY

Installer

•Before continuing any further with the installation of this appliance please read

the following guide to manual handling

•The lifting weight of this appliance is 9 kg. One person should be sufficient to

lift the fire. If for any reason this weight is considered too heavy then obtain

assistance.

•When lifting always keep your back straight. Bend your legs and not your

back.

•Avoid twisting at the waist. It is better to reposition your feet.

•Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

•Always grip with the palm of the hand. Do not use the tips of fingers for

support.

•Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

•Use gloves to provide additional grip.

•Always use assistance if required.

2.LIST OF ACCESSORIES

The following accessories are available: -

Description Part Number

•All Models

LPG Conversion kit 0591301

•‘Quattro’, ‘Majestic’ and Models not supplied with a firefront

Replacement chairbrick 0552311

Replacement chairbrick Brass effect Trim 0552321

Replacement chairbrick Chrome effect Trim 0552331

Replacement chairbrick Black Trim 0552341

•‘Azure’ Model

Replacement chairbrick 0552301

INSTALLER’S GUIDE

Page 5

3.APPLIANCE DATA

This product uses fuel effect pieces and gaskets containing Refractory

Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.

Excessive exposure to these materials may cause irritation to eyes, skin and

respiratory tract. Consequently, it is important to take care when handling

these articles to ensure that the release of dust is kept to a minimum. To

ensure that the release of fibres from these RCF articles is kept to a

minimum, during installation and servicing we recommend that you use a

HEPA filtered vacuum to remove any dust and soot accumulated in and

around the fire before and after working on the fire. When replacing these

articles we recommend that the replaced items are not broken up, but are

sealed within a heavy duty polythene bag, clearly labelled as RCF waste. This

is not classified as “hazardous waste” and may be disposed of at a tipping site

licensed for the disposal of industrial waste. Protective clothing is not

required when handling these articles, but we recommend you follow the

normal hygiene rules of not smoking, eating or drinking in the work area and

always wash your hands before eating or drinking.

This appliance does not contain any component manufactured from asbestos or

asbestos related products.

The appliance data label is located below the burner and is visible when the fire

front cover is removed.

639 (Natural Gas) 639 (Propane)*

Gas Natural (G20) Propane (G31)

Inlet Pressure 20mbar (8in. w.g.) 37mbar (14.8in. w.g.)

Input - Max. ( Gross) 6.85kW (23,380Btu/h) 6.7kW (22,860Btu/h)

Input - Min. ( Gross ) 2.3kW (7,850Btu/h) 4.0kW (13,650Btu/h)

Burner injector Bray Cat.18U Size 420 Stereomatic. Size 170

Burner Test Pressure-

Cold

17.9mbar + 0.75mbar

(7.2in w.g. + 0.3in w.g.)

35.85 mbar + 0.75mbar

(14.4in w.g. + 0.3in w.g.)

Inlet Pipe Connection 8mm 8mm

Pilot & Atmosphere

Sensing Device

OP NG9030 OP LPG9222

Ignition Integral Piezo Spark Integral Piezo Spark

Aeration Non-Adjustable Non-Adjustable

*When converted using kit 0591301

INSTALLER’S GUIDE

Page 6

4.GENERAL INSTALLATION REQUIREMENTS

4.1 The installation must be in accordance with these instructions.

For the user’s protection, in the United Kingdom it is the law that all gas appliances

are installed by competent persons in accordance with the current edition of the

Gas Safety (Installation and Use) Regulations. Failure to install the appliance

correctly could lead to prosecution. The Council for the Registration of Gas

Installers (CORGI) requires its members to work to recognised standards.

In the United Kingdom the installation must also be in accordance with:

a) All the relevant parts of local regulations.

b)All relevant codes of practice.

c) The relevant parts of the current editions of the following British Standards:-

BS 1251

BS 4543 Part 2

BS 5440 Part 1

BS 5440 Part 2

BS 5871 Part 3

BS 6461 Part 1

BS 6891

BS 8303

d)In England and Wales, the current edition of the Building Regulations issued

by the Department of the Environment and the Welsh Office. In Scotland the

current edition of the Building Standards (Scotland) Regulations issued by the

Scottish Executive. In Northern Ireland, the current edition of the Building

Regulations (Northern Ireland) issued by the Department of the Environment for

Northern Ireland. In the Republic of Ireland the installation must also conform

with the relevant parts of:

The current editions of:-

3IS 813

3ICP3

3IS327

1. All relevant national and local rules in force.

4.2 As supplied the appliance can be installed in the following situations: -

•To a fireplace complete with surround and hearth as shown in figure 1 and

complying with BS1251. The required fireplace, hearth, and clearance

dimensions are shown in figure 1.

•Into a fireplace that has a fireback of nominal size 400mm and conforming to

BS1251.

INSTALLER’S GUIDE

Page 7

Into a Replacement Chair Brick as below: -

•‘Quattro’, ‘Majestic’ and Models not supplied with a firefront

Into a Valor Replacement Chairbrick. Part number 0552311

•‘Azure’ Model

Into a B&Q Replacement Chairbrick. Part number 0552301

Suitable flues and minimum flue sizes are as follows: -

2. 225mm x 225mm conventional brick flue.

3. 175mm diameter lined brick or stone flue.

4. 200mm diameter factory made insulated flue manufactured to BS4543.

5. 175mm diameter flue pipe. See BS6461 Part 1 for suitable materials.

The minimum effective height of the flue must be 3m.

The flue must not be used for any other appliance or application.

Any chimney damper or restrictor should be removed. If removal is not possible,

they must be secured in the open position.

If the appliance is intended to be installed to a chimney that was previously used for

Figure 1. Hearth and Fireplace Opening

INSTALLER’S GUIDE

Page 8

solid fuel, the flue must be swept clean prior to installation. All flues should be

inspected for soundness and freedom from blockages.

4.3 If the fireplace opening is an underfloor draught type, it must be sealed to

stop any draughts.

4.4 The appliance must be mounted behind a non-combustible hearth (N.B.

conglomerate marble hearths are considered as non-combustible). The appliance can

be fitted to a minimum class “O” – 100°C surround. The hearth material must be at

least 12mm thick. The periphery of the hearth (or fender) should be at least 50mm

above floor level to discourage the placing of carpets or rugs over it (See figure 1).

The surface of the hearth must be sufficiently flat to enable the bottom of the front

surround and the bottom front cover to be aligned horizontally. Any excessive

unevenness (uneven tiles, Cotswold stone, etc.) should be rectified.

4.4.1. ‘Hole-in-the-wall’ Installations

•It is recommended that a hearth should be installed as in figure 1.

•If a reduced depth Hearth is fitted, the fire must be installed so that the

distance from the base of the fireplace opening in the wall to the finished

floor level is 85mm minimum. It is recommended that the reduced hearth

has a depth from the fixing plane of the fire of 100mm minimum. This is

necessary to support the lower front casting.

4.5 If the Fireplace opening is greater than the acceptable dimensions given in this

guide, do not use the back of a fire surround or marble to reduce the opening. This

may cause cracking of the surround back or marble

4.6 The appliance must not stand on combustible materials or carpets.

4.7 The minimum height from the top of the hearth to the underside of any shelf

made from wood or other combustible materials is as follows: -

•For a shelf up to 150mm deep

Minimum height = 860mm.

•For a shelf deeper than 150mm

860mm + 12.5mm for every 25mm depth over 150mm

(See Graph 1).

INSTALLER’S GUIDE

Page 9

4.8 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by

heat. They may scorch or become discoloured when close to a heating appliance.

Please bear this in mind when installing.

4.9 This appliance must not be installed in any room that contains a bath or shower

or where steam is regularly present.

4.10 An extractor fan may only be used in the same room as this appliance, or in

any area from which ventilation for the appliance is taken, if it does not affect the

safe performance of the appliance. Note the spillage test requirements detailed

further on in this manual. If the fan is likely to affect the appliance, the appliance

must not be installed unless the fan is permanently disconnected.

In the United Kingdom (GB) no special ventilation bricks or vents are normally

required in the room for this appliance.

In the Republic of Ireland (IE) permanent ventilation must comply with the rules in

force.

4.11 Propane gas appliances must not be installed in a room that is built entirely

below ground level (see BS 5871 Part 3).

Graph 1. Combustible shelf clearances.

INSTALLER’S GUIDE

Page 10

4.12 If the appliance is to

be fitted against a wall with

combustible cladding, the

cladding must be removed

from the area shown in

figure 2

4.13 Combustible side

projections up to 75mm

forward of the fixing plane

of the fire are to be a

minimum of 125mm from

the fireplace opening (See

figure 3)

4.14.1 Combustible side

projections greater than

75mm forward of the fixing

plane of the fire are to be a minimum of 178mm from the fireplace opening (See

figure 3).

4.14.2 Non-combustible side projections to be 75mm from the fireplace

opening (See figure 3)

Figure 2. Removal of Combustible cladding

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