Vanair ADHD Powertech Bedienungsanleitung

Vanair ADHD Powertech

125 to 185 CFM

Rotary Screw Air Compressor

Installation, Operation, Maintenance and Parts List Manual

NOTE

Making unauthorized modifications to

the compressor or system components

WILL VOID THE WARRANTY!

Always inform Vanair Manufacturing,

Inc., before beginning any changes to

the ADHD system.

NOTE

Read this manual before installing,

operating or servicing this equipment.

Failure to comply with the operation

and maintenance instructions in this

manual WILL VOID THE

EQUIPMENT WARRANTY.

NOTE

Use only Genuine Vanair Parts.

Inspect and replace damaged

components before operation.

Substituting non-Vanair components

will VOID THE COMPRESSOR

WARRANTY!

Vanair Manufacturing, Inc.

10896 West 300 North

Michigan City, IN 46360

Phone: (219) 879-5100

(800) 526-8817

Service Fax: (219) 879-5335

Parts Fax: (219) 879-5340

Sales Fax: (219) 879-5800

www.vanair.com

POO280-6

04/13

KEEP THE MANUAL

WITH THE VEHICLE

WARRANTY (Applies to following models: UDSM, UDISS, UDHD, ADHD, GENAIR, TMBD, ADBD)

The rotary screw compressor unit air end is warranted for life when adhering to the prescribed

maintenance schedule. The unit will be replaced or repaired at VANAIR’S option. The hydraulic

motor on the UDHD and ADHD is warranted for two (2) years. All other parts including the

compressor unit shaft seal and generator are warranted for twelve (12) months. This warranty does

not cover damage caused by accident, misuse or negligence. If a compressor unit is disassembled

the warranty is void. Any disassembly of major components must be approved by Vanair to avoid

voiding of warranty. Any and all such claims for warranty consideration must be coordinated through

the Warranty-Service Department at the address below. Do not return parts without prior

authorization.

Warranty is limited to the supply of replacement parts failing within the warranty period. Credit for

labor required to refit replacement parts is NOT included. All warranted parts are to be shipped

PREPAID to VANAIR. Replacement parts will be shipped back to the customer by VANAIR via

ground shipment. Cost to expedite delivery of replacement parts will be incurred by customer.

Factory installed units will also include warranty on the installation for one year.

Warranty will commence upon receipt of the Warranty Registration Card. If the Warranty

Registration Card is not received within six (6) months, then warranty commencement date shall be

thirty (30) days from the date of shipment from VANAIR. Records of warranty adherence are the

responsibility of end user.

This statement of warranty is expressly in lieu of and disclaims all other express warranties, implied

warranties of merchantability and fitness for a particular purchase and all other implied warranties

which extend beyond the description on the face hereof. The warranty does not include incidental or

consequential damages.

This warranty shall be void and VANAIR shall have no responsibility to repair, replace or repay the

purchase price of defective or damaged parts resulting from the use of or repair of replacement parts

or fluids not of VANAIR’S manufacture or from buyer’s failure to store, install, maintain and operate

the compressor according to the recommendations contained in the Manual.

All claims under the Warranty shall be made by contacting VANAIR Warranty-Service Department.

10896 West 300 North

Michigan City, IN 46360

Phone: (800) 526-8817 • (219) 879-5100

Service Fax: (219) 879-5335 • Parts Fax: (219) 879-5340 • Sales Fax: (219) 879-5800

TABLE OF CONTENTS Pg i

TABLE OF CONTENTS

DESCRIPTION SECTION SECTION-PAGE NO.

Warranty .............................................................................-.............................Behind Cover

Table of Contents ...............................................................-........................................i

Definition of Terms ............................................................-........................................v

Section 1 –Safety .................................................1.0..............................1-1

General ...............................................................................1.1....................................1-1

Parking or Locating Compressor .......................................1.2....................................1-2

Pressure Release .................................................................1.3....................................1-2

Fire and Explosion .............................................................1.4....................................1-3

Moving Parts ......................................................................1.5....................................1-5

Hot Surfaces, Sharp Edges, and Sharp Corners..................1.6....................................1-5

Toxic and Irritating Substances .........................................1.7....................................1-6

Electrical Shock .................................................................1.8....................................1-7

Safety Decals ......................................................................1.9....................................1-7

Section 2 –Description ........................................2.0..............................2-1

Introduction ........................................................................2.1....................................2-1

Sullair® Compressor Unit, Functional Description............2.2....................................2-1

Compressor Cooling and Lubrication, Functional

Description..........................................................................2.3....................................2-2

Compressor Discharge System, Functional

Description..........................................................................2.4....................................2-2

…Continued on next page

TABLE OF CONTENTS Pg ii

DESCRIPTION SECTION SECTION-PAGE NO.

Section 2 –Description (continued)

Control System, Functional Description.............................2.5....................................2-5

Air Inlet System, Functional Description ...........................2.6....................................2-6

Instrument Panel, Functional Description...........................2.7....................................2-7

Hydraulic Motor, Functional Description...........................2.8....................................2-8

Electrical System, Functional Description..........................2.9....................................2-8

Section 3 –Specifications ....................................3.0..............................3-1

Compressor Specifications..................................................3.1....................................3-1

Lubrication Guide –Compressor........................................3.2....................................3-1

Application Guide...............................................................3.3....................................3-2

Section 4 –Operation ..........................................4.0..............................4-1

General ...............................................................................4.1....................................4-1

Purpose of Controls ............................................................4.2....................................4-1

Initial and Routine Start-Up Procedure s............................4.3....................................4-2

Section 5 –Installation ........................................5.0..............................5-1

Hydraulic System Requirements.........................................5.1....................................5-1

Installation ..........................................................................5.2....................................5-1

Receiver Tank Installation...........................................5.2.1...................................5-2

Wiring Diagram ..................................................................5.3....................................5-3

…Continued on next page

TABLE OF CONTENTS Pg iii

DESCRIPTION SECTION SECTION-PAGE NO.

Section 5 - Maintenance (continued)

Dimensions Diagram ..........................................................5.4....................................5-4

Section 6 - Maintenance ......................................6.0..............................6-1

General ...............................................................................6.1....................................6-1

Daily Operation ..................................................................6.2....................................6-1

Maintenance after Initial 50 Hours of Operation................6.3....................................6-1

Every 500 Hours or Yearly, Whichever Comes First.........6.4....................................6-2

Parts Replacement and Adjustment Procedures .................6.5....................................6-2

Compressor Oil Change and Filter Replacement

Procedure ..................................................................6.5.1...................................6-2

Compressor Oil Change Procedure..................................6.5.1.1.................................6-2

Compressor Oil Filter Element Replacement..................6.5.1.2.................................6-3

Air Filter Maintenance.......................................................6.5.2...................................6-4

Air Filter Element Replacement ......................................6.5.2.1.................................6-5

Air Filter Element Cleaning.............................................6.5.2.2.................................6-5

Cleaning the Air Filter Element with

Compressed Air ...............................................................6.5.2.3.................................6-6

Air Filter Element Inspection...........................................6.5.2.4.................................6-6

Separation Element Replacement......................................6.5.3...................................6-6

Section 7 - Troubleshooting ................................7.0..............................7-1

Troubleshooting..................................................................7.1....................................7-1

Troubleshooting Guide ......................................................7.2....................................7-1

…Continued on next page

TABLE OF CONTENTS Pg iv

DESCRIPTION SECTION SECTION-PAGE NO.

Section 8 –Illustrations and Parts List ..............8.0..............................8-1

Procedure for Ordering Parts .............................................8.1....................................8-1

Discharge System ...............................................................8.2....................................8-2

Enclosure ............................................................................8.3....................................8-4

Instrument Panel ................................................................8.4....................................8-6

Inlet Valve Assembly .........................................................8.5....................................8-8

Oil Cooling System (electric) 125-185 CFM......................8.6...................................8-10

Above Deck –Compressor, Air Inlet and Parts .................8.7...................................8-12

Above Deck –Hydraulic Drive .........................................8.8...................................8-14

Decal Locations –1 of 2 ...................................................8.9A..................................8-16

Decal Locations –2 of 2....................................................8.9B..................................8-17

Installation/Test Record........................................................-.....................................8-19

DEFINITION OF TERMS Pg v

DEFINITION OF TERMS

AD Abovedeck

ADBD Abovedeck Belt Drive

ADHD Abovedeck Hydraulic Drive

ASME American Society of Mechanical Engineers

BD Belt Drive

CA Cab to axle Length

CFM Cubic Feet per Minute

EC Electric Cooled

FC Front Cooled

GAWR Gross Axle Weight Rating

GPM Gallons per Minute

GVWR Gross Vehicle Weight Rating

HC Hydraulic Cooled

HD Hydraulic Drive

ICFM Inlet Cubic Feet per Minute

PSI Pounds per Square Inch

PSIG Pounds per Square Inch Gauge

PTO Power Take Off

RPM Revolutions per Minute

SCFM Standard Cubic Feet per Minute

SM Side Mount

TM Tractor Mount

TMBD Tractor Mount Belt Drive

UD Underdeck

UDHD Underdeck Hydraulic Drive

UDISS Underdeck Integral Split-Shaft

UDSM Underdeck Side Mount

WB Wheel Base

BLANK PAGE

SAFETY Section 1 - Pg 01

SECTION 1:

SAFETY

1.1 General

Vanair®Manufacturing designs and manufactures all of its products so they can be

operated safely. However, the responsibility for safe operation rests with those who use

and maintain these products. The following safety precautions are offered as a guide

which, if conscientiously followed, will minimize the possibility of accidents through the

useful life of this equipment.

The air compressor should be operated only by those who have been trained and

delegated to do so, and who have read and understood this Operator’s Manual. Failure to

follow the instructions, procedures and safety precautions in this manual can result in

accidents and injuries.

NEVER start the air compressor unless it is safe to do so DO NOT attempt to operate the

air compressor with a known unsafe condition. Tag the air compressor and render it

inoperative by disconnecting the battery so others who may not know of the unsafe

condition will not attempt to operate it until the condition is corrected.

Use and operate the air compressor only in full compliance with all pertinent OSHA

requirements and/or all pertinent Federal, State and Local codes or requirements.

DO NOT modify the compressor except with written factory approval.

Each day walk around the air compressor and inspect for leaks, loose or missing parts,

damaged parts or parts out of adjustment. Perform all recommended daily maintenance.

Inspect for torn, frayed, blistered or otherwise deteriorated and degraded hoses. Replace

as required.

NOTE: Estimated hose life based on a 5-day 8-hour work week is 3 years. These

conditions exist on an 8-hour shift only. Any other operation of the equipment other than

8-hour shifts would deteriorate the hose life based on hours of operation.

SAFETY Section 1 - Pg 02

1.2 Parking or Locating Compressor

1. Park or locate compressor on a level surface, if possible. If not, park or locate

compressor across grade so the compressor does not tend to roll downhill. DO NOT

park or locate compressor on grades exceeding 15° (27%).

2. Make sure compressor is parked or located on a firm surface that can support its

weight.

3. Park or locate compressor so the wind, if any, tends to carry the exhaust fumes and

radiator heat away from the compressor air inlet openings, and also where the

compressor will not be exposed to excessive dust from the work site.

4. Block or chock both sides of wheels.

1.3 Pressure Release

A. Open the pressure relief valve at least weekly to make sure it is not blocked, closed,

obstructed or otherwise disabled.

B. Install an appropriate flow-limiting valve between the compressor service air outlet

and the shutoff (throttle) valve, when an air hose exceeding 1/2" (13mm) inside

diameter is to be connected to shut-off (throttle) valve, to reduce pressure in case of

failure, per OSHA Standard 20 CFR 1926.302 (b) (7) or any applicable Federal, State

and local codes, standards and regulations.

C. When the hose is to be used to supply a manifold, install an additional appropriate

flow limiting valve between the manifold and each air hose exceeding 1/2" (13mm)

inside diameter that is to be connected to the manifold to reduce pressure in case of

hose failure.

D. Provide an appropriate flow-limiting valve for each additional 75 feet (23 meters) of

hose in runs of air hose exceeding 1/2" (13mm) inside diameter to reduce pressure in

case of hose failure.

E. Flow-limiting valves are listed by pipe size and rated CFM. Select appropriate valve

accordingly.

F. DO NOT use tools that are rated below the maximum rating of this compressor.

Select tools, air hoses, pipes, valves, filters and other fittings accordingly. DO NOT

exceed manufacturer’s rated safe operating pressures for these items.

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