VERDER Verderflex Vantage 5000 Bedienungsanleitung

Appendix F

Breakout Box Vantage 5000

Version 1.6v-05/2019

Print-No. 01

Peristaltic Cased Tube Pump

Appendix F 1.6v-05.2019 2 | Page

Version 1.6v-05/2019

Print-No. 01 Vantage 5000

Appendix F 1.6v-05.2019 3 | Page

1. Appendix F Breakout Box

1.1 Installing the Breakout Box

1.1.1 Parts for Reference

1.1.2 Installation Instructions

1.2 Functionality

1.3 Voltage Supplies

1.4 Applied Voltage Signals

1.5 ‘Volt-free’ Signals

1.6 Output Signals

1.7 Analogue signals

Table of contents

Appendix F 1.6v-05.2019 4 | Page

Appendix F

1 Breakout Box

The breakout box has been provided to allow the user to make easy connections to all the remote input/output lines

on the 25 WAY Remote I/O Connector on the back of the Vantage 5000. For the connector number’s function of the

24VDC breakout box, see Table 1 and the 115VAC breakout box, see Table 2.

Figure 1 Breakout Box Diagram

Appendix F 1.6v-05.2019 5 | Page

Connector Number Function Type Pin number Signal

P1 START Input 1+24V Relay Supply(1

20V Relay Supply(1

P2 MANUAL/AUTO Input 1+24V Relay Supply(1

20V Relay Supply(1

P3 SLAVE STEPS Input 1 Slave Steps Signal

2 0V Power Input Rail

P4 BUND DETECT Input 1 Bund Detect Signal

2 0V Power Input Rail

P5 PRODUCT DESTINATION

FULL

Input 1Product Destination Full Signal

2 0V Power Input Rail

P6 PRODUCT SOURCE

EMPTY

Input 1Product Source Empty Signal

2 0V Power Input Rail

P7 DIRECTION IN Input 1+24V Relay Supply(1

20V Relay Supply(1

P8 STOP Input 1+24V Relay Supply(1

20V Relay Supply(1

P9 GENERAL PURPOSE

OUTPUT 3

Output 1Normally Closed

2Normally Open

3Common

P10 GENERAL PURPOSE

OUTPUT 4

Output 1Normally Closed

2Normally Open

3Common

P12 ANALOGUE IN Input 10-10V Input

20V Analogue Ground

34-20mA Input

P13 GENERAL PURPOSE

OUTPUT 2

Output 1Normally Closed

2Normally Open

3Common

P14 EXTERNAL POWER Power 1 +24V Power Input Rail

2 0V Power Input Rail

P15 +24V PUMP SUPPLY Power 1 +24V Pump Power Rail

2 0V Pump Power Rail

P16 ANALOGUE OUT Output 1 0-10V Output

20V Analogue Ground

34-20mA Output

P17 MASTER STEPS Output 1 +24V Power Input Rail

2 Master Steps Signal

P18 +10V PUMP SUPPLY Power 1 +10V Pump Power Rail

20V Analogue Ground

P19 GENERAL PURPOSE

OUTPUT 1

Output 1Normally Closed

2Normally Open

3Common

Table 1 Description of Connector Numbers for 24VDC Breakout Box

The following table shows the Vantage 5000 description of connector numbers on the 25 WAY Remote I/O Connector that are

provided with the 24VDC breakout box.

(1 Applies for the 24VDC breakout box only.

Appendix F 1.6v-05.2019 6 | Page

Connector Number Function Type Pin number Signal

P1 START Input 1115V Relay Supply(2

2115V Relay Supply(2

P2 MANUAL/AUTO Input 1115V Relay Supply(2

2115V Relay Supply(2

P3 SLAVE STEPS Input 1 Slave Steps Signal

2 0V Power Input Rail

P4 BUND DETECT Input 1 Bund Detect Signal

2 0V Power Input Rail

P5 PRODUCT DESTINATION

FULL

Input 1Product Destination Full Signal

2 0V Power Input Rail

P6 PRODUCT SOURCE

EMPTY

Input 1Product Source Empty Signal

2 0V Power Input Rail

P7 DIRECTION IN Input 1115V Relay Supply(2

2115V Relay Supply(2

P8 STOP Input 1115V Relay Supply(2

2115V Relay Supply(2

P9 GENERAL PURPOSE

OUTPUT 3

Output 1Normally Closed

2Normally Open

3Common

P10 GENERAL PURPOSE

OUTPUT 4

Output 1Normally Closed

2Normally Open

3Common

P12 ANALOGUE IN Input 10-10V Input

20V Analogue Ground

34-20mA Input

P13 GENERAL PURPOSE

OUTPUT 2

Output 1Normally Closed

2Normally Open

3Common

P14 EXTERNAL POWER Power 1 +24V Power Input Rail

2 0V Power Input Rail

P15 +24V PUMP SUPPLY Power 1 +24V Pump Power Rail

2 0V Pump Power Rail

P16 ANALOGUE OUT Output 1 0-10V Output

20V Analogue Ground

34-20mA Output

P17 MASTER STEPS Output 1 +24V Power Input Rail

2 Master Steps Signal

P18 +10V PUMP SUPPLY Power 1 +10V Pump Power Rail

20V Analogue Ground

P19 GENERAL PURPOSE

OUTPUT 1

Output 1Normally Closed

2Normally Open

3Common

Table 2 Description of Connector Numbers for 115VAC Breakout Box

The following table shows the Vantage 5000 description of connector numbers on the 25 WAY Remote I/O Connector that are

provided with the 115VAC breakout box.

(2 Applies for the 115VAC breakout box only.

Appendix F 1.6v-05.2019 7 | Page

1.1 Installing the Breakout Box

1.1.1 Parts for Reference

Ref Item QTY Image

1. Breakout Box

24 VDC 1

115 VAC 1

2. Breakout Board

Fixing Assembly M4 x 8 4

3. Gland Blanking Plugs with Retaining Nuts 4

4. Bulkhead Cable Glands with Retaining

Nuts 4

5. 5.6 mm x 4-40 UNC D Type Connector Fix-

ing Screws 2

6. Breakout Box Fix-

ing Assembly M5 x 12 2

7. Blanking Plugs 2

Table 3 Breakout Box - Parts for Reference

Appendix F 1.6v-05.2019 8 | Page

Figure 2 Installation Instructions

1.1.2 Installation Instructions

1. RemovethefourM4x8breakoutboardxingscrewsto

release the board from the breakout box.

2. Wire up the breakout board as required; this example

shows the unit wired for remote start/stop control.

3. Remove the required number of gland blanking plugs and

replace with the bulkhead cable glands.

4. Feed the external cables through the glands. Fix the

breakout board back into the breakout box and tighten

the cable retaining grommet nuts.

5. Attach the 25 WAY Remote I/O Connector to the back of

theVantage5000withthetwo5.6mmx4-40UNCxing

screws.

6. Fix the breakout box onto the back of the pump with the

twoM5x12screws,havingrstaddedthesealwashers.

 Pressttheholeblankingplugsontobreakoutbox.

Note

The following installation instructions images relate to interfac-

ing a remote start/stop cable connection via a 24VDC breakout

board powered from the local 24VDC supply of the Vantage

5000.

Appendix F 1.6v-05.2019 9 | Page

1.2 Functionality

The following table shows the Vantage 5000 features on the 25 WAY Remote I/O Connector that are provided with the breakout

box.

1.3 Voltage Supplies

Maximum power supply for 24VDC & 115VAC version of Breakout box is +/- 10%.

Function Connector

Number

Description Graphic

+24V Pump

Supply

(INPUT)

P14 - In order to use the break-

out box, a +24V Pump

Supply must be connected

through P14. This can

either be supplied through

P15 or from an external

supply.

+24V Pump

Supply

(OUTPUT)

P15 - is available from the Pump

though loads must be

restricted to <100mA.

+10V Pump

Supply

P18 - is available from the Pump

for Analogue Input Control

and this must be restricted

to <100mA.

Table 4 Voltage Supplies

Appendix F 1.6v-05.2019 10 | Page

1.4 Applied Voltage Signals

The following signals all require the application of either 24 VDC or 115 VAC (model dependant).

Function Connector

Number

Description Graphic

Start P1 - will turn ON the relay and

drive the pump start signal

which will start the pump.

- the signal will respond dif-

ferently depending on the

settings in Appendix E (1.3

Control Input Wiring).

- when the signal is

switched ON, the LED D1

will light up.

NOTE: This function is

applicable for both 24

VDC and 115 VAC.

MANUAL/

AUTO

P2 - will enable the remote I/O

and enable the user to

use the remote start/stop

functionality.

- when the signal is

switched ON, the LED D2

will light up.

NOTE: This function is

applicable for both 24

VDC and 115 VAC.

DIRECTION

P7 - will change the pump

direction.

- the direction change will

only occur when the pump

is stopped.

- when the signal is

switched ON, the LED D7

will light up.

NOTE: This function is

applicable for both 24

VDC and 115 VAC.

Table 5 Applied Voltage Signals (continued)

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