Vermont Castings Majestic BFC36 Montageanleitung

647

BFC cover

8/18/00 djt

BFC

Balanced Flue

(Closed Combustion)

Heat-Circulating Fireplace

Model:

BFC36

For use in the U.S. / Canada

Underwriter’s Laboratories

Report No. MH7603

DO NOT DISCARD THIS MANUAL: Retain for future use.

7412647 1/13 Rev. 21

Homeowner’s Installation and

Operating Manual

BFC36 Balanced Flue Heat-Circulating Fireplace

7412647

Safety Information ......................................................................................3

Specications and Framing .......................................................................4

Parts Identication ....................................................................................5

Chimney Requirements ............................................................................6

Planning Information ..................................................................................7

Installation .................................................................................................8

Replacement Parts ..................................................................................18

Accessories .............................................................................................20

Warranty...................................................................................................23

Table of Contents

BFC36

Listed

UL127 / ULC-S610

Standard for Factory Built Fireplaces

BFC36 Balanced Flue Heat-Circulating Fireplace

7412647

Safety Information

Please Read This Manual Before Installing and Using Fireplace

IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions

may result in a possible re hazard and will void the warranty.

Description

The BFC36 replace is a solid fuel, woodburning replace.

The BFC36 is a balanced ue (closed combustion) heat-

circulating replace which receives outside combustion air

through the chimney system. This unique system results

in much higher efciency since valuable room air is not

used for combustion.

The BFC36 is a decorative replace which provides ef-

cient supplemental heat compared to other wood burning

replaces. It should not be used as a primary source of

heat.

CAUTION: Overloading the rebox with wood may result

in overring and damage to refractory components, the

grate and doors.

Precautions

Vermont Castings Group replaces and component parts

have been thoroughly tested and will operate safely when

installed in accordance with instructions provided in this

manual. Carefully read and understand all instructions

before beginning installation.

If you notice any damage to replace or component parts,

immediately report damage to your Vermont Castings

Group dealer.

Only use Vermont Castings Group components or the war-

ranty will be voided and a re hazard may be created.

Vermont Castings Group warranty will be voided by and

Vermont Castings Group disclaims any responsibility for

the following actions:

• Installation by any other than a qualied installer,

preferably NFI or WETT (Canada) certied.

• Installation of any damaged replace or chimney

component;

• Modication of replace, chimney assembly or

any component parts thereof; (except for chase

ashings as detailed in Vermont Castings Group

Chimney Top installation instructions).

• Installation other than as instructed by Vermont

Castings Group; or

• Installation and/or use of any component part

not manufactured or approved by Vermont Cast-

ings Group in combination or assembly with a

Vermont Castings Group replace system, not-

withstanding any independent testing laboratory

or other third party approval of such component

parts or accessory.

Any such action may possibly cause a re hazard.

Consult local building codes to ensure that you are in

compliance before installing the replace.

This replace and chimney system must be vented to the

out-of-doors.

Do not obstruct or modify air inlets/outlets in any

manner.

Do not install combustible materials on any of the black

replace surround.

Burn only solid wood fuel or gas logs.

The BFC36 is intended for operation only with the

doors closed.

Do not install a solid fuel burning insert or other prod-

ucts not specied for use with this replace.

Drafts

The replace should not be located in areas that create

drafts (ie: frequently opened doors and central heating

air inlets/outlets) that hamper the normal ow of air into

the re.

Gas Logs

If you plan to install a gas log, the gas line should be in-

stalled before framing the replace. The gas line must be

installed by a certied gas line installer.

Proposition 65 Warning: Fuels used in gas, wood-

burning or oil red appliances, and the products of

combustion of such fuels, contain chemicals known to

the State of California to cause cancer, birth defects

and other reproductive harm.

California Health & Safety Code Sec. 25249.6

WARNING: Check with your electronics manufacturer

before installing a television or other electronic de-

vice above this replace.

BFC36 Balanced Flue Heat-Circulating Fireplace

7412647

BFC36 Balanced Flue Heat-Circulating Fireplace

Fig. 1 BFC36 specications and framing.

6" (16mm)

56O" (13mm)

56O"

326"

(829mm)

41(6" (1064mm)

6"

(16mm)

56QE"

(49mm)

" (914mm)

"

(533mm)

56QE" (176mm)

56QE" (179mm)

Recessed

Nailing

Flange

647

BFC36 specs

8/18/00 djt

1356O" Dia.

(343mm)

Rough Opening Width 43"

Rough

Opening

Height

Rough

Opening

Depth

Gas Line

Access

5156QE" (1297mm)

5156QE"

(1297mm)

6QE" (1834mm)

6M"

(197mm)

23"

(584mm)

"

(610mm)

6QE"

(624mm)

3956M"

(997mm)

556QE"

(246mm)

35"

(889mm)

"

(279mm)

Gas Line

Access

56O"

(902mm)

36"

(914mm)

(1092mm)

11" Dia.

(179mm)

8" Dia.

(203mm)

56" (918mm)

FP1531

hearth dimensions

9/04 djt

Front Width Back Width Depth

A B C

BFC36 32Z\x" 20M\zn" 17C\v"

(826 mm) (519 mm) (451 mm)

FP1531

Fig. 1a Hearth dimensions.

BFC36 Balanced Flue Heat-Circulating Fireplace

7412647

FP554a

BFC

Fireplace and chase parts identification

circulating model

8/21/00 djt

Termination Cap

Storm Collar

Pan Flashing

Draftstop

Standoff

Surround

Trim Ledge

Standoff

Glass Door

Romex Pigtail

Gas Line Access Knock-

out (Each Side)

Air Inlet

Basket Grate

Bottom Grille

Metal Safety Strip(s)

Shown not inplace

(1,2 or 3 pieces)

Nailing Flange

Top Grille and Air Outlet

Gas Line Ac-

cess Hole

(Each Side)

Ceiling Level

Firestop

Batt Insulation

(Cut out around

restop)

FP554c

Fig. 2 Fireplace and chase parts identication.

BFC36 Balanced Flue Heat-Circulating Fireplace

7412647

Rise

Offset

6 FT.

Hearth

Floor

Chimney

Section

CHIMNEY FLUE EXIT

Elbow

FP269

MBUF

5/16/96

rev. 5/25

TCS8A

Support

Example 1 Example 2 Example 3

Chimney Requirements - Offset Installations

Notes: G + H cannot exceed 20 feet.

Air Space Clearances: = 2” Min. to Combustibles

Illustration Key

The following safety rules apply to

offset installations (letters correspond

with illustration above):

A. Height of the chimney is measured

from the hearth to the chimney exit.

BFC36

Maximum: 50’0”

Minimum:

Without Elbows 14’6”

With 2 Elbows* 14’6”

With 4 Elbows* 21’0”

B. Do not use more than 4 elbows per

chimney.

Attach the straps of the return (top)

elbow to a structural framing member.

The offset (rst) elbow of any pair does

not have straps.

FP269

C. The chimney cannot be more than 30˚

(45˚ in Canada) from the vertical plane in

any installation*.

D. The maximum length of the angled run

of the total chimney system is 20 feet. (G

plus H cannot exceed 20 feet.)

E. A chimney support (Model TCS8A)

is required every 6 feet of angled run of

chimney. Chimney supports are required

for every 30 feet and 60 feet of vertical

chimney height above the hearth.

Determine the offset distance of your

chimney arrangement from the centerline

of the replace to the centerline of the

chimney where it is to pass through the

rst ceiling.

NOTE: This offset distance may not be

your full offset distance. See Examples 2

and 3.

Fig. 3 Chimney system requirements.

IWF282

0 0 0 0 0 3” 11”

1 0 0 0 0 8Z\v" 20"

0 1 0 0 0 11Z\v" 25Z\v"

2 0 0 0 0 13Z\x" 29Z\v"

1 1 0 0 0 16Z\x" 34Z\v"

0 0 1 0 0 20Z\v" 40C\v"

2 1 0 0 0 21C\v" 43Z\x"

0 0 0 1 0 26Z\v" 51Z\v"

0 1 1 0 0 28Z\x" 55Z\v"

1 0 0 1 0 31Z\x" 60Z\v”

0 1 0 1 0 34Z\x" 65Z\x"

0 0 2 0 0 37Z\x" 70C\v"

1 1 0 1 1 41Z\x" 77C\v"

0 0 1 1 1 45" 83C\v"

0 1 2 0 1 47Z\v" 87Z\x"

0 0 0 2 1 51" 94"

0 1 1 1 1 53Z\v" 98"

0 0 3 0 1 56Z\v" 103Z\v"

0 1 0 2 1 59Z\v" 108Z\x"

0 0 2 1 1 62Z\v" 113Z\x"

0 1 3 0 1 64Z\x" 117Z\x"

0 0 1 2 1 68Z\v" 124"

0 1 2 1 1 70Z\x" 128"

0 0 0 3 1 74Z\v" 134Z\x"

0 1 1 2 2 78" 140C\v"

0 0 3 1 2 81" 146"

0 1 0 3 2 84" 151Z\v"

0 0 2 2 2 87" 156Z\x"

0 1 3 1 2 89Z\v" 160Z\v"

0 0 1 3 2 93" 166C\v"

0 1 2 2 2 95Z\v" 170C\v"

0 0 0 4 2 99Z\v" 177C\v"

0 1 1 3 2 101Z\v" 181C\v"

0 0 3 2 2 104Z\v" 186Z\v"

0 1 0 4 2 107Z\v" 191Z\x"

0 0 2 3 2 110Z\v" 196C\v"

0 1 3 2 3 114" 203Z\v"

0 0 1 4 3 117C\v" 209C\v"

0 1 2 3 3 120" 213Z\x"

0 0 0 5 3 123C\v" 220"

30˚ Elbow Offsets

1’ 1¹⁄₂'3’ 4’

Chimney

Support

Offset Rise

FP282

MBUF

5/26/96

Offset

Rise

30°

Return

Elbow

30°

Return

Elbow

30°

Offset

Elbow

30°

Offset

Elbow

BFC36 Balanced Flue Heat-Circulating Fireplace

7412647

Planning Information

Preplanning an installation is very important to ensure

safety and to save time and money. An installer must

predetermine where a replace will be set and how the

chimney system will be run.

Mounting the Fireplace

A replace may only be mounted on the following sur-

faces:

1. A at combustible surface.

2. A raised wooden platform.

3. A concrete block or other solid object placed beneath

each of the four (4) corners of the replace.

The replace must be spaced 1” (25 mm) from a combus-

tible back wall and 1/2” (13 mm) from a combustible side

wall or support. (Page 13, Fig. 17)

Planning the Chimney Run

Determine how the chimney will be run, length of run and

chimney components required to complete the job. (Fig. 4)

Never install a chimney below minimum heights.

In planning a chimney system, it is important to know:

1. The height of a chimney is measured from the hearth

to the exit point on the termination.

2. A chimney cannot be offset more than 30° from a vertical

plane.

3. A chimney may run straight up or it may be necessary

to offset it to avoid obstructions.

4. The maximum length of an angled run (total chimney

system) is 20’ (6 m).

5. No more than 2 offsets (4 total 30° elbows in U.S./or

2 total 45° elbows in Canada) per replace may be

used.

6. A guy wire stabilizer is required for chimneys extending

more than 6’ (1.8 m) above a roof line.

The Ten Foot Rule

Major U.S. building codes specify a minimum chimney

height above the roof top. The “Ten Foot Rule” is a re

safety rule and not a draft rule. To ensure proper draft, it

is recommended that you always meet or exceed the “Ten

Foot Rule,” especially when installing a termination on a

high pitch roof. (Fig. 5)

The key points of the “Ten Foot Rule” are:

1. If the horizontal distance from the chimney to the peak of

the roof is 10’ (3m) or less, the top of the chimney must

be at least 2’ (610mm) above the peak of the roof, but

never less than 3’ (914mm) in height above the highest

point where it passes through the roof.

2. If a horizontal distance from the chimney to the peak of

the roof is more than 10’ (3 m), a chimney height refer-

ence point is established on the surface of the roof a

distance of 10’ (3m) from the chimney in a horizontal

plane. The top of the chimney must be at least 2’ (610

mm) above the reference point, but never less than 3’

(914 mm) in height above the highest point where it

passes through the roof.

LTTOTAL

LENGTH

(LT)

INSTALLED

LENGTH

(L1)

56O"

56O"

56O"

56O"

56O"

56O"

56O"

56O"

FP288A

MBUF-INSTALLED LENGTH

Triple wall

1/28/99 djt

TRIPLE

WALL

818

FP288a

Fig. 4 Installed lengths of chimney sections.

2' Min.

Min.

0 To 10'

Min.

0 To 10'

AC246

4/1/96

Reference

Point

AC246

Fig. 5 Ten Foot Rule illustration.

Chimney Supports

The chimney system is supported by the replace for verti-

cal chimney heights less than 30’ (9m) above the hearth.

Chimney supports are required if the vertical height ex-

ceeds 30’ (9m). Locate chimney supports at ceiling holes

or other structural framing at 30’ (9m) heights. Spacing

between chimney supports must not exceed 30’ (9m).

Use Chimney Support Model TCS8A. (NOTE: The TCS8A

cannot be mounted directly to the replace.) Support

provided by elbow straps fullls the support requirement

only if they are spaced as previously described. (A chimney

support is 2Z\x" (64mm) long when installed.)

Angled chimney runs require a support every 6’ 1.8m) in

addition to the elbow straps. Chimney supports are used

for this function. (Fig. 6)

BFC36 Balanced Flue Heat-Circulating Fireplace

7412647

FP284a

TCS8A

8/21/00

Chimney Sup-

port Strap

TCS8A FP284a

Fig. 6 Chimney support installation.

Chase Installation

A chase is a vertical box-like structure which encloses the

replace and/or chimney. Chases are typically built on the

outside of the house with replace opening cut into the

outer wall of a room. (Page 4, Fig. 2)

If you need help in determining replace location or how

the chimney system should be run, contact your Vermont

Castings Group dealer for assistance.

Installation

FPC555a

Platform insulation

BFC model

8/21/00 djt

Hard Flat

Surface

Insulation

Platform

FPC555a

Fig. 7 Insulating between platform and replace.

Insulating Fireplace Enclosure

for Cold Climates

If you live in a cold climate, it is not required but highly

recommended that you insulate replace enclosure to

eliminate cold air penetration as much as possible.

Insulate base of replace with a noncombustible insula-

tion rated for a minimum of 300°F. Insulating is very

important for outside wall installations over a concrete

slab. If replace is installed on a platform, insulation

should be placed on top of the platform before replace

is set. (Fig. 7)

When a replace is installed in a chase or on a outside

wall, enclosure should be treated like any outside wall

in a home. Insulation should be installed on the inside

wall as well as the outside wall(s). In a chase, it is also

a good idea to install a restop at the rst ceiling level

above the replace and enclose the chase with sheeting

material. Insulation may then be installed above sheet-

ing material to assure the space around the replace is

totally protected. (Fig. 2)

When installing the chimney, DO NOT caulk between

outer pipe and restop. It is vital that some air be allowed

to ow through this very thin gap.

CAUTION: When installing a replace in an insu-

lated enclosure, be sure all required air spaces are

maintained. (Page 13, Fig. 17)

Framing

Framing can be constructed before or after the replace

is set in place, however, most installers build the frame

before setting the replace.

Frame replace with 2 x 4 lumber or heavier materials.

Refer to framing dimensions in Figure 1 for basic replace

specications.

NOTE: Framing should be positioned to accommodate

wall covering and replace facing material.

BFC36 Balanced Flue Heat-Circulating Fireplace

7412647

Electrical Wire Installation

The fan requires 120V AC, 60 Hz power which may be

connected from the right side of the replace. This power

connection must be completed before the replace is se-

cured and nish material applied.

NOTE: Refer to instruction sheet for Model SCVS Variable

Speed Fan control for speed control wiring schematic.

The lower cavity of the replace may be accessed by

removing the lower grille. Lift grille and pull lower side out

to remove.

1. If using romex type power supply wiring, install a strain

relief tting into the small access hole in the lower right

side of the replace outer wrapper.

2. Route house power wires into the replace through the

tting.

3. Extend these wires through large front hole of right side

oor support.

4. Using supplied junction box assembly, connect and

secure house romex wiring to duplex outlet. Ensure

correct polarity and that the ground wire is securely

connected.

5. Secure romex wiring using supplied strain relief tting

at rear of junction box. Re-assemble junction box.

6. Secure romex wiring at strain relief tting in replace

outer wrapper.

7. Mount junction box mounting plate to inside face of right

side oor support using two self-tapping sheet metal

screws.

8. Plug blower cord into duplex outlet.

9. Replace lower grille.

Chimney Set-up

Since you have already preplanned the chimney run,

you should know exactly how the installation is to be ac-

complished — how much pipe is required, the number of

elbows, if any, and type of termination to be used.

CAUTION: REPORT TO YOUR DEALERS ANY PARTS

DAMAGED IN SHIPMENT, SPECIFICALLY CHECK THE

END CONNECTION OF CHIMNEY SECTIONS AND

ELBOWS.

NOTE: The BFC36 replace must use Vermont Castings

Group Model triple wall 8” chimney components only. The

installation procedure described in this manual applies

only to this system.

Straight-Up Chimney Installation

To mark the centerline of the ue, put the replace in nal

position and measure out from the wall: 8C\v" (222 mm).

Mark a spot on the ceiling directly above the replace. Draw

a line parallel to the back wall through this mark. (Fig. 8)

Using a plumb bob positioned directly over center point

of replace ue collar, mark the ceiling to establish the

chimney center point. (Fig. 8)

FPC556a

BFC36

LOCATE CENTER LINE

Circulating model

8/21/00 djt

86M"

(222mm)

Chimney Centerline

Actual Center-

point

Plumb Line

Plumb Bob

Imaginary Center-

point

FPC556a

Fig. 8 Locate centerline of chimney with plumb line.

Offset Installation

In order to clear an obstruction, it may be necessary to

offset chimney from vertical. This is accomplished by us-

ing elbows. Use the 30° Offset Elbow table on Page 5 to

determine proper offset and parts required.

Each offset requires two (2) elbows. The second elbow is

equipped with support straps. It is very important to install

the second elbow in each offset as close to the ceiling

or support as possible so that the elbow straps can be

secured to framing members to help support the weight

of the chimney.

Determine offset distance of your chimney arrangement

from centerline of replace to centerline of chimney where

it is to pass through ceiling.

Locate center point of the chimney on ceiling as though a

straight up chimney arrangement is to be used. Measure

your offset dimension from straight up chimney center

point on ceiling.

BFC36 Balanced Flue Heat-Circulating Fireplace

7412647

Ceiling Chimney Hole/

Possible Obstructions

The size of the hole in ceiling will vary with the angle at

which the chimney passes through ceiling.

Drive a nail up through ceiling at marked chimney center

point. Go to oor above and see where hole will be cut.

Check to see where existing ceiling joists and other pos-

sible obstructions are located...i.e. wiring, plumbing etc...

If necessary, re-position chimney and/or replace to avoid

obstructions.

Cutting the Hole

Cover replace collar opening and cut proper sized chim-

ney hole in chimney.

Framing the Ceiling Hole

Frame the ceiling chimney hole as shown in Figure 9. It is

good practice to use framing lumber that is the same size

as the ceiling joists; this is a requirement at attic level.

New

Framing

Members

Existing

Ceiling

Joists

Fig. 9 Typical frame for ceiling chimney hole.

FP551b

17 1/2"

Framing chimney hole

5/13/99 djt

Ceiling

Chimney

Hole

17Z\x”

(445mm) 17Z\x”

(445mm)

FP551b

Fig. 10 Ceiling chimney hole sizes necessary for installing

restop spacer.

WF557

11/10/97

Metal Safety Strips

(1,2 or 3 pcs.)

“Z” Safety

Strip

(not sup-

plied)

Fire-

place

Plat-

form Hearth Ext.

Z\x” (13mm)

Min. Overlap

1Z\x”

(38mm)

FP557b

Fig. 11 Safety strip installation.

The following table gives restop spacer model num-

bers:

Chimney Hole Size

Angle of Chimney

at Ceiling

Size of Chimney Vertical 30°

FS2A FS6A

8” Flue 17Z\x” x 17Z\x” 17M\₈” x 29⁵\₈”

(445 x 445mm) (454 x 753mm)

The inside dimension of the frame must be the same as

the hole size selected from Figure 10 in order to provide

required the 2” (51 mm) air space between the outside

diameter of the chimney and the edges of the framed

ceiling hole.

Positioning, Safety Strips,

Securing the Fireplace

Slide replace into position.

Lift the replace front slightly and slide the metal safety

strips under front bottom edge about 1Z\x” (38 mm), allowing

the remainder to extend in front of rebox. Overlap strips

at least 1/2” (13 mm) to provide a positive joint. (Flat safety

strips are packed with replace.) (Fig. 11)

Safety strips are used to ensure that any combustible ma-

terials in front of the replace are protected even though a

non-combustible hearth extension is required.

If replace is to be elevated above the oor, a “Z” shaped

metal safety strip must be fabricated and used to protect

combustible surfaces in front of the replace. This “Z”

shaped safety strip is not provided but must be fabricated

of metal with each horizontal leg at least 1Z\x” (38mm) wide

and equal in length to the metals strips provided with the

replace.

NOTE: Safety strips are not required over non-combustible

oors where all supports at the base of the replace are

noncombustible.

Four (4) nailing anges are supplied with the replace

(found on the replace hearth). To level the box and se-

cure it rmly in place, remove the nailing anges from the

hearth and install at the sides of the replace as shown

in Figure 12.

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Nordpeis

Nordpeis Bergen Bedienungsanleitung

Superior

Superior BCT2536TMN Bedienungsanleitung

Quadra-Fire

Quadra-Fire 5100I-GD-B Bedienungsanleitung

Renaissance

Renaissance RUMFORD 1000 Bedienungsanleitung

Lacunza

Lacunza IV-800 Bedienungsanleitung

Baxi

Baxi 940 Gebrauchsanweisung

Dru

Dru Maestro 60/2 Tall RCH Bedienungsanleitung

Diamond Fireglass

Diamond Fireglass SS-O22 Bedienungsanleitung

HearthStone

HearthStone Windsor Bay 8830 Programmierhandbuch

Napoleon

Napoleon ASCENT B42 Bedienungsanleitung

Enviro

Enviro E33GI Bedienungsanleitung

Smeg

Smeg L30 FABE Montageanleitung

KEDDY

KEDDY K700 Bedienungsanleitung

Godin

Godin 3451 Bedienungsanleitung

Jøtul

Jøtul Jotul GI 535 DV IPI New Harbor Bedienungsanleitung

Desa

Desa CCFPDFT Bedienungsanleitung

Miles Industries

Miles Industries Vogue 1300IRN Handbuch