Vertiv NetSure 588820200SK001 Bedienungsanleitung

NetSure™ -48 VDC Battery Tray Kit

Installation Manual

Kit Specification Number: 588820200SK001, 588820200SK002,

588820200SK003, 588820200SK004,

582136700SK001, 582136700SK002,

582136700SK007, 582136700SK008,

582137100SK001, 60075254, 60075329

Vertiv™ NetSure™ -48 VDC Battery Tray Kit Installation Manual

The information contained in this document is subject to change without

notice and may not be suitable for all applications. While every precaution has

been taken to ensure the accuracy and completeness of this document, Vertiv

assumes no responsibility and disclaims all liability for damages resulting from

use of this information or for any errors or omissions. Refer to other local

practices or building codes as applicable for the correct methods, tools, and

materials to be used in performing procedures not specifically described in

this document.

The products covered by this instruction manual are manufactured and/or

sold by Vertiv. This document is the property of Vertiv and contains

confidential and proprietary information owned by Vertiv. Any copying, use or

disclosure of it without the written permission of Vertiv is strictly prohibited.

Names of companies and products are trademarks or registered trademarks of

the respective companies. Any questions regarding usage of trademark

names should be directed to the original manufacturer.

Technical Support Site

If you encounter any installation or operational issues with your product, check the pertinent section of this

manual to see if the issue can be resolved by following outlined procedures.

Visit https://www.vertiv.com/en-us/support/ for additional assistance.

Vertiv™ NetSure™ -48 VDC Battery Tray Kit Installation Manual

iii

TABLE OF CONTENTS

Admonishments Used in this Document.............................................................................................................................iv

Important Safety Instructions..................................................................................................................................................v

Safety Admonishments Definitions ..........................................................................................................................................................................................................................v

General Safety ..............................................................................................................................................................................................................................................................................v

Voltages..............................................................................................................................................................................................................................................................................................v

AC Input Voltages ...................................................................................................................................................................................................................................................v

DC Output and Battery Voltages ..............................................................................................................................................................................................................v

Battery ................................................................................................................................................................................................................................................................................................vi

Personal Protective Equipment (PPE) ...............................................................................................................................................................................................................vii

1NetSure™ -48V Battery Tray Kit .......................................................................................................................................1

1.1 Kit Description ..................................................................................................................................................................................................................................................................1

1.2 Kit Contents ........................................................................................................................................................................................................................................................................1

1.3 Tools and Material Required ..............................................................................................................................................................................................................................5

1.4 Installation Procedure...............................................................................................................................................................................................................................................5

1.4.1 Mounting the Battery Tray............................................................................................................................................................................................................6

1.4.2 Installing the Battery Disconnect Circuit Breaker Kit (If Equipped).......................................................................................................7

1.5 Installing and Connecting Batteries in the Battery Tray..........................................................................................................................................................8

1.5.1 Wiring to the Battery Tray..............................................................................................................................................................................................................8

1.5.2 Installing and Connecting Batteries......................................................................................................................................................................................9

1.5.3 Alarm Jumper Routing .................................................................................................................................................................................................................... 11

Vertiv™ NetSure™ -48 VDC Battery Tray Kit Installation Manual

Admonishments Used in this Document

DANGER

! Warns of a hazard the reader

will

be exposed to that will

likely

result

in death or serious injury if not avoided. (ANSI, OSHA)

WARNING

! Warns of a potential hazard the reader

may

be exposed to that

could

result in

death or serious injury if not avoided. This admonition is not used for situations that pose a

risk only to equipment, software, data, or service. (ANSI)

CAUTION

! Warns of a potential hazard the reader

may

be exposed to that

could

result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not

used for situations that pose a risk only to equipment, data, or service, even if such use

appears to

be permitted in some of the applicable standards. (OSHA)

ALERT

! Alerts the reader to an action that

must be avoided

in order to protect

equipment, software, data, or service. (ISO)

ALERT

! Alerts the reader to an action that

must be performed

in order to prevent

equipment damage, software corruption, data loss, or service interruption. (ISO)

FIRE SAFETY

! Informs the reader of fire safety information, reminders, precautions,

or policies,

or of the locations of fire-fighting and fire-safety equipment. (ISO)

SAFETY

! Informs the reader of general safety information, reminders, precautions, or

policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)

Vertiv™ NetSure™ -48 VDC Battery Tray Kit Installation Manual

Important Safety Instructions

Safety Admonishments Definitions

Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv.

General Safety

DANGER! Installation of this kit should only be performed by a qualified technician following approved safety procedures. If a

qualified technician is not available, arrangements can be made with a Vertiv service facility to have the kit installed.

DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.

Performing the following procedures may expose you to hazards. These procedures should be performed by qualified

technicians familiar with the hazards associated with this type of equipment. These hazards may include shock, energy,

and/or burns. To avoid these hazards:

a) The tasks should be performed in the order indicated.

b) Remove watches, rings, and other metal objects.

c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage or the expected

voltage is present. Check for voltage with both AC and DC voltmeters prior to making contact.

d) Wear eye protection.

e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for the work to be

performed.

Voltages

AC Input Voltages

DANGER! This system operates from AC input voltage capable of producing fatal electrical shock.

DC Output and Battery Voltages

DANGER! This system produces DC power and may have a battery source connected to it. Although the DC voltage is not

hazardously high, the rectifiers and/or battery can deliver large amounts of current. Exercise extreme caution not to

inadvertently contact or have any tool inadvertently contact an output terminal or battery terminal or exposed wire

connected to an output terminal or battery terminal. NEVER allow a metal object, such as a tool, to contact more than one

termination or battery terminal at a time, or to simultaneously contact a termination or battery terminal and a grounded

object. Even a momentary short circuit can cause sparking, explosion, and injury.

Vertiv™ NetSure™ -48 VDC Battery Tray Kit Installation Manual

Battery

Refer to the battery manufacturer documentation for specific battery safety instructions. The following are general guidelines.

WARNING! Correct polarity must be observed when connecting battery leads.

WARNING! Special safety precautions are required for procedures involving handling, installing, and servicing batteries.

Observe all battery safety precautions in this manual and in the battery instruction manual. These precautions should be

followed implicitly at all times.

WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of batteries should be

performed or supervised only by properly trained and qualified personnel knowledgeable about batteries and the required

precautions.

The following precautions should be observed when working on batteries:

•Remove watches, rings, and other metal objects.

•Eye protection should be worn to prevent injury from accidental electrical arcs.

•Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for the work to be

performed. Ensure that wrenches with more than one working end have only one end exposed.

•Do not lay tools or metal parts on top of batteries.

•Disconnect charging source prior to connecting or disconnecting battery terminals.

•Risk of explosion if battery is replaced with an incorrect type or if polarity is reversed. Recommended to replace

batteries with the same manufacturer and type, or equivalent.

•Dispose of used batteries according to the instructions provided with the batteries. Do not dispose of batteries in a fire.

They may explode.

•ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY INSTRUCTIONS.

DANGER! This equipment may be used in conjunction with lead-acid batteries. Working near lead-acid batteries is

dangerous!

In addition to the hazard of electric shock, gas produced by batteries can be explosive and sulfuric acid can cause severe

burns.

•Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes, and is toxic.

•Batteries contain sulfuric acid.

•Batteries generate explosive gases during normal operation. Systems containing batteries should never be installed in

an airtight room or space. Only install in a ventilated environment.

•Batteries are an energy source that can produce high amounts of electrical current.

FOR THESE REASONS, IT IS OF CRITICAL IMPORTANCE THAT YOU READ THESE INSTRUCTIONS AND FOLLOW THEM

EXACTLY.

Vertiv™ NetSure™ -48 VDC Battery Tray Kit Installation Manual

vii

WHEN WORKING WITH LEAD-ACID BATTERIES:

•Follow the recommended PPE requirements per the SDS for the battery to be used.

•If battery acid enters your eye, immediately flush your eye with running cold water for at least 15 minutes. Get medical

attention immediately.

•If battery acid contacts skin or clothing, wash immediately with soap and water.

Personal Protective Equipment (PPE)

DANGER! ARC FLASH AND SHOCK HAZARD.

Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis

should be done determine the “hazard/risk” category, and to select proper PPE.

This product is intended only for installation in a Restricted Access Location.

Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain the equipment.

Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work Permits as required

by the local authority, per NFPA 70E “Standard for Electrical Safety in the Workplace”.

Vertiv™ NetSure™ -48 VDC Battery Tray Kit Installation Manual

viii

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Vertiv™ NetSure™ -48 VDC Battery Tray Kit Installation Manual

1NetSure™ -48V Battery Tray Kit

1.1 Kit Description

This document provides installation instructions for the -48V Battery Tray Kits.

The NetSure™ -48V Battery Tray Kit provides a battery tray for a 19" or 23” wide relay rack. The battery tray holds four (4) 12V front

terminal valve regulated lead acid (VRLA) batteries. Battery cabling is provided and shall be connected to the system’s battery

connection point. Batteries are configured as one (1) -48V string per tray.

NOTE!

The battery cabling is not provided in 582136700SK001, 582136700SK002 and 582136700SK007 kits.Only 3' of

cabling from the disconnect to the negative terminal of the battery is provided.

It is advisable that the procedure be conducted with the power plant shut down (all AC circuits to the rectifiers turned off and

battery disconnected). If this is not possible, extra care must be taken due to working with live DC power.

1.2 Kit Contents

The following items are furnished as a part of this kit. Before starting the procedure, check the items furnished against those listed to

ensure that there are no shortages.

Table 1.1 Kit 588820200SK001

Qty. Description P/N

1 Battery Tray, 23” Mount, 21” Depth 58882020011

1 Circuit Breaker, 100 Amp 80VDC 256695900

2 Crimp Lug, 2 AWG 245350005

0.666 ft Heat Shrink Tubing 182778000

1 1-Pole Battery Disconnect Breaker Kit (Left) 559814

1 Kit, Battery lugs, 2 AWG, 90 deg, Short Tongue 528234

2 Bracket, Battery Tray Mounting SXA2300174/1

2 Bracket, Cable 362736700

1 2 AWG Lug and Cable Kit 528155

1 Jumper for Battery Disconnect Breaker Alarm 524384

1 Installation Instructions IM588820200SK001

N/A Hardware, Miscellaneous N/A

Vertiv™ NetSure™ -48 VDC Battery Tray Kit Installation Manual

Table 1.2 Kit 588820200SK002

Qty. Description P/N

1 Battery Tray, 23” Mount, 21” Depth 58882020011

1 Circuit Breaker, 150 Amp 80VDC 100763

1 2-Pole Battery Disconnect Breaker Kit (Left) 559816

1 Kit, Battery lugs, 2 AWG, 90 deg, Short Tongue 528234

2 Bracket, Battery Tray Mounting SXA2300174/1

2 Bracket, Cable 362736700

1 2 AWG Lug and Cable Kit 528155

1 Jumper for Battery Disconnect Breaker Alarm 524384

2 Crimp Lug, 2 AWG 245350815

1 Installation Instructions IM588820200SK001

N/A Hardware, Miscellaneous N/A

Table 1.3 Kit 588820200SK003

Qty. Description P/N

1 Battery Tray, 23” Mount, 21” Depth, 5” Deep Rail Mount 565421

1 Circuit Breaker, 150 Amp 80VDC 100763

1 2-Pole Battery Disconnect Breaker Kit, (Left) 559816

1 Kit, Battery lugs, 2 AWG, 90 deg, Short Tongue 528234

2 Bracket, Cable 362736700

1 2 AWG Battery Lugs and Cable Kit 528155

1 Jumper for Battery Disconnect Breaker Alarm 524384

2 Crimp Lug, 2 AWG 245350815

1 Installation Instructions IM588820200SK001

N/A Hardware, Miscellaneous N/A

Table 1.4 Kit 588820200SK004

Qty. Description P/N

1 Battery Tray, 23” Mount, 21” Depth 58882020011

1 Circuit Breaker, 200 Amp 80VDC 121810

1 2-Pole Battery Disconnect Breaker Kit, (Left) 559816

1 Kit, Battery lugs, 1/0 AWG, 90 deg, Short Tongue 528235

1 ft Heat Shrink Tubing 182778600

2 Bracket, Battery Tray Mounting SXA2300174/1

2 Bracket, Cable 362736700

1 1/0 AWG Battery Lugs and Cable Kit 528156

1 Jumper for Battery Disconnect Breaker Alarm 524384

1 Kit, Battery Lugs, 1/0AWG, 90 deg, Long Tongue 528237

2 Crimp Lug, 1/0 AWG 245351000

1 Installation Instructions IM588820200SK001

N/A Hardware/Miscellaneous N/A

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