Vertiv NetSure 48BA1200-23 Bedienungsanleitung

NetSure™ -48 VDC

Battery Rack System

Installation Manual

Specification Number: 588820100, 588820200

Model Number: 48BA1200-19, 48BA1200-23

Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual

The information contained in this document is subject to change without

notice and may not be suitable for all applications. While every precaution has

been taken to ensure the accuracy and completeness of this document, Vertiv

assumes no responsibility and disclaims all liability for damages resulting from

use of this information or for any errors or omissions. Refer to other local

practices or building codes as applicable for the correct methods, tools, and

materials to be used in performing procedures not specifically described in

this document.

The products covered by this instruction manual are manufactured and/or

sold by Vertiv. This document is the property of Vertiv and contains

confidential and proprietary information owned by Vertiv. Any copying, use or

disclosure of it without the written permission of Vertiv is strictly prohibited.

Names of companies and products are trademarks or registered trademarks of

the respective companies. Any questions regarding usage of trademark

names should be directed to the original manufacturer.

Technical Support Site

If you encounter any installation or operational issues with your product, check the pertinent section of this

manual to see if the issue can be resolved by following outlined procedures.

Visit https://www.vertiv.com/en-us/support/ for additional assistance.

Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual

iii

TABLE OF CONTENTS

Admonishments Used in this Document......................................................................................................................... iv

Important Safety Instructions ............................................................................................................................................. v

Static Warning ....................................................................................................................................................................... viii

1Installation Acceptance Checklist................................................................................................................................ 1

2Mounting the Relay Rack................................................................................................................................................. 1

3Making Electrical Connections ..................................................................................................................................... 3

3.1 Observe the Following Admonishment....................................................................................................................................................................................................3

3.2 Wiring Considerations...............................................................................................................................................................................................................................................3

3.3 Relay Rack Grounding Connection (Frame Ground) ..................................................................................................................................................................3

3.4 Battery Disconnect Circuit Breakers (if furnished) External Alarm Connections.............................................................................................4

3.5 Battery Connections to Respective Power System ......................................................................................................................................................................5

4Installing Batteries............................................................................................................................................................ 7

4.1 Observe the Following Admonishment....................................................................................................................................................................................................7

4.2 Battery Manufacturer Information.................................................................................................................................................................................................................7

4.3 Installing Batteries into the Battery Shelves........................................................................................................................................................................................7

4.4 Installing Optional Front Battery Cover (23” Trays Only).....................................................................................................................................................10

4.5 Installing Optional Circuit Breaker Guard.............................................................................................................................................................................................11

5Initially Starting the System ......................................................................................................................................... 11

Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual

Admonishments Used in this Document

DANGER

! Warns of a hazard the reader

will

be exposed to that will

likely

result

in death or serious injury if not avoid

ed. (ANSI, OSHA)

WARNING

! Warns of a potential hazard the reader

may

be exposed to that

could

result in

death or serious injury if not avoided. This admonition is not used for situations that pose a

risk only to equipment, software, data, or

service. (ANSI)

CAUTION

! Warns of a potential hazard the reader

may

be exposed to that

could

result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not

used for situations that pose a risk only to equipment, data, or service

, even if such use

appears to be permitted in some of the applicable standards. (OSHA)

ALERT

! Alerts the reader to an action that

must be avoided

in order to protect

equipment, software, data, or service. (ISO)

ALERT

! Alerts the reader to an action that

must be performed

in order to prevent

equipment damage, software corruption, data loss, or service interruption. (ISO)

FIRE SAFETY

! Informs the reader of fire safety information, reminders, precautions,

or policies, or of the locations of fire

-fighting and fire-safety equipment. (ISO)

SAFETY

! Informs the reader of general safety information, reminders, precautions, or

policies not

related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)

Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual

Important Safety Instructions

Safety Admonishments Definitions

Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv.

General Safety

DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.

Performing the following procedures may expose you to hazards. These procedures should be performed by qualified

technicians familiar with the hazards associated with this type of equipment. These hazards may include shock, energy,

and/or burns. To avoid these hazards:

a) The tasks should be performed in the order indicated.

b) Remove watches, rings, and other metal objects.

c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage or the expected

voltage is present. Check for voltage with both AC and DC voltmeters prior to making contact.

d) Wear eye protection.

e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for the work to be

performed.

Voltages

AC Input Voltages

DANGER! This system operates from AC input voltage capable of producing fatal electrical shock. AC input power must be

completely disconnected from the branch circuits wiring used to provide power to the system before any AC electrical

connections are made. Follow local lockout/tagout procedures to ensure upstream branch circuit breakers remain de-

energized during installation. DO NOT apply AC input power to the system until all electrical connections have been

completed and checked.

DC Output and Battery Voltages

DANGER! This system produces DC power and may have a battery source connected to it. Although the DC voltage is not

hazardously high, the rectifiers and/or battery can deliver large amounts of current. Exercise extreme caution not to

inadvertently contact or have any tool inadvertently contact an output terminal or battery terminal or exposed wire

connected to an output terminal or battery terminal. NEVER allow a metal object, such as a tool, to contact more than one

termination or battery terminal at a time, or to simultaneously contact a termination or battery terminal and a grounded

object. Even a momentary short circuit can cause sparking, explosion, and injury.

DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices remain de-energized

during installation at loads, as required.

Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual

Battery

Refer to the battery manufacturer documentation for specific battery safety instructions. The following are general guidelines.

WARNING! Correct polarity must be observed when connecting battery leads.

WARNING! Special safety precautions are required for procedures involving handling, installing, and servicing batteries.

Observe all battery safety precautions in this manual and in the battery instruction manual. These precautions should be

followed implicitly at all times.

WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of batteries should be

performed or supervised only by properly trained and qualified personnel knowledgeable about batteries and the required

precautions.

The following precautions should be observed when working on batteries:

•Follow the recommended PPE requirements per the SDS for the battery to be used.

•Batteries are an energy source that can produce high amounts of electrical current.

•Remove watches, rings, and other metal objects.

•Eye protection should be worn to prevent injury from accidental electrical arcs.

•Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for the work to be

performed. Ensure that wrenches with more than one working end have only one end exposed.

•Do not lay tools or metal parts on top of batteries.

•Verify that no current will flow when the battery is connected or disconnected by opening battery disconnects (if

available) or adjusting the system to match battery voltage.

•Risk of explosion if battery is replaced with an incorrect type or if polarity is reversed. Recommended to replace

batteries with the same manufacturer and type, or equivalent.

•Dispose of used batteries according to the instructions provided with the batteries. Do not dispose of batteries in a fire.

They may explode.

•Batteries may generate explosive gases during normal operation. Systems containing batteries should never be installed

in an airtight room or space. Only install in a ventilated environment.

•Batteries may contain sulfuric acid. If battery acid enters your eye, immediately flush your eye with running cold water

for at least 15 minutes. Get medical attention immediately. If battery acid contacts skin or clothing, wash immediately

with soap and water.

•Do not open or mutilate batteries.

•ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY INSTRUCTIONS.

ALERT! Performing maintenance and/or troubleshooting procedures may interrupt power to the loads, if battery reserve is

not sufficient.

Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual

vii

Personal Protective Equipment (PPE)

DANGER! ARC FLASH AND SHOCK HAZARD.

Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis

should be done to determine the “hazard/risk” category, and to select proper PPE.

Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain the equipment.

Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work Permits as required

by the local authority, per NFPA 70E “Standard for Electrical Safety in the Workplace”.

Hazardous Voltage

DANGER! HAZARD OF ELECTRICAL SHOCK.

More than one disconnect may be required to de-energize the system before servicing.

Handling Equipment Containing Static Sensitive Components

ALERT! Installation or removal of equipment containing static sensitive components requires careful handling. Before

handling any equipment containing static sensitive components, read and follow the instructions under “Static Warning” on

page viii.

Maintenance and Replacement Procedures

CAUTION! When performing any step in procedures that requires removal or installation of hardware, use caution to ensure

no hardware is dropped and left inside the unit; otherwise service interruption or equipment damage may occur.

NOTE!

When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in

subsequent steps, unless otherwise directed.

Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual

viii

Static Warning

This equipment contains static sensitive components. The warnings listed below must be observed to prevent damage to

these components. Disregarding any of these warnings may result in personal injury or damage to the equipment.

1. Strictly adhere to the procedures provided in this document.

2. Before touching any equipment containing static sensitive components, discharge all static electricity from yourself by

wearing a wrist strap grounded through a one megohm resistor. Some wrist straps have a built-in one megohm resistor;

no external resistor is necessary. Read and follow wrist strap manufacturer’s instructions outlining use of a specific wrist

strap.

3. Do not touch traces or components on equipment containing static sensitive components. Handle equipment

containing static sensitive components only by the edges that do not have connector pads.

4. After removing equipment containing static sensitive components, place the equipment only on static dissipative

surfaces such as conductive foam or ESD bag. Do not use ordinary Styrofoam or ordinary plastic.

5. Store and ship equipment containing static sensitive components only in static shielding containers.

6. If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap,

work on a conductive surface, use a grounded soldering iron, and use grounded test equipment.

Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual

1Installation Acceptance Checklist

Provided below is an Installation Acceptance Checklist. This checklist helps ensure proper installation and initial operation of the

system. As the procedures presented in this document are completed, check the appropriate box in this list. If the procedure is not

required for your installation site, also check the box in this list to indicate that the procedure was read. When installation is done,

ensure that each block in this list has been checked.

Relay Rack Mounted to Floor

Relay Rack Grounding Connection Made

Battery Disconnect Circuit Breakers (if furnished) External Alarm Connections Made

Battery Connections to Respective Power System Made

Batteries Installed

System Started

2Mounting the Relay Rack

This equipment is intended only for installation in a Restricted Access Location on or above a non-combustible surface.

The installer should be familiar with the installation requirements and techniques to be used in mounting the relay rack to the floor.

Refer to Figure 2.1 or Figure 2.2 for floor mounting hole dimensions.

Refer to Figure 2.3 when using the Optional Relay Rack Isolation Kit.

Figure 2.1 Relay Rack Floor Mounting Hole Dimensions (588820100)

Vertiv™ NetSure™ -48 VDC Battery Rack System Installation Manual

Figure 2.2 Relay Rack Floor Mounting Hole Dimensions (588820200)

Figure 2.3 Optional Relay Rack Isolation Kit Mounting

Isolation Pad

Floor

Floor Anchors

(Customer Provided)

Typical 23” Relay Rack

1/2-inch

Flat Washer

(4-places)

1/2-inch

Bushing

(4-places)

Isolation Pad

Floor

Floor Anchors

(Customer Provided)

1/2-inch

Flat Washer

(4-places)

1/2-inch

Bushing

(4-places)

Typical 19” Relay Rack

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