Vestil EHLT Series Bedienungsanleitung

Operator’s Manual 2/2/21 EHLT, MANUAL.DOCX

Vestil Manufacturing Corp.

A company dedicated to solving loading dock and material handling

problems since 1955.

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703

Telephone: (260) 665-7586 -or- Toll Free: (800) 348-0868

Fax: (260) 665-1339

http://www.vestil.com/ email: [email protected]

EHLT-Series Electric Hydraulic Scissors Lift Table

Instruction Manual

Model EHLT

Receiving instructions:

After delivery, remove the packaging from the product. Inspect the product to determine whether it sustained

damage during transport. If damage is discovered, record a complete description of it on the bill of lading and file a claim

with the carrier immediately! If the product is undamaged, discard the packaging.

NOTE:

The end user is solely responsible for confirming that product design, use, and maintenance comply with laws,

regulations, codes, and mandatory standards applied where the product is used.

Replacement Parts and Technical Assistance:

If you have questions that are not addressed in these instructions, or to order replacement parts, labels, and

accessories, call (260) 665-7586 and ask for the Service and Parts Department. You can also reach Service and Parts

online at http://www.vestilmfg.com/parts_info.htm.

Electronic Copies of Instruction Manuals:

Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php.

Operator’s Manual 2/2/21 EHLT, MANUAL.DOCX

Table of Contents

Signal words ………………………………2

Hazards ………………………………2

Model number and capacity …………………………3

Exploded part views and Bills of Material ……………………4

Electrical and hydraulic system diagrams ……………………9

Installation instructions …………………………14

Record of satisfactory condition ………………………17

Operation instructions ……………………………17

Inspection and maintenance …………………………19

Troubleshooting ……………………………22

Labeling diagram ……………………………23

Limited warranty ……………………………24

SIGNAL WORDS

This manual uses SIGNAL WORDS to direct the reader’s attention to important safety-related messages. These

messages describe uses of the product that could result in personal injury or property damage. Each signal word

corresponds to a specific hazard level. The following are definitions of signal words that might appear in this manual.

Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY.

Use of this signal word is limited to the most extreme situations.

Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY.

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE injury.

Identifies practices likely to result in product/property damage, such as operation that might

damage the product.

HAZARDS

Vestil Manufacturing strives to identify all foreseeable hazards associated with the use of its products. However,

material handling is dangerous and no manual can address every risk. The end user is ultimately responsible for

exercising sound judgment at all times in the use of this product.

Improper or careless operation of this device might result in serious personal injuries.

Read and understand this entire manual before installing, assembling, using or servicing this lift table. Keep

this manual in a location known to persons who use the lift table. Read the manual whenever necessary to

refresh your understanding of proper use, inspection, and maintenance procedures. Failure to read and

understand this owner’s manual before using or servicing the lift table constitutes a misuse of the product.

The Electric Hydraulic Scissors Lift Table presents pinch point and hydraulic pressure hazards to the user and

bystanders. ALWAYS follow these instructions to avoid injury.

The lift table is intended for use on a level concrete surface. DO NOT use a lift table that has not been anchored

to a level concrete surface. See installation instructions starting on page 14.

Operator’s Manual 2/2/21 EHLT, MANUAL.DOCX

The lift table shall be installed only by trained and qualified personnel with access to appropriate equipment.

Electrical connections shall be performed by a qualified electrician.

DO NOT load the table beyond its lift rated capacity. Handle only stable and safely arranged loads within the

maximum capacity of the lift. The lift capacity can be found on the nameplate on the hinged end of the platform.

ALWAYS use care to center and distribute the load evenly on the lift platform.

DO NOT attempt to lift an overhanging or cantilever load.

DO watch the load when the lift table is in operation.

ALWAYS keep clear of the lift table while it is moving.

DO NOT place hands or feet under the platform. DO NOT put any body part in the scissor mechanism.

DO NOT use this lift table to raise personnel.

DO NOT store objects under the platform.

DO NOT use the lift table if any damage is observed, or unusual noises heard.

DO NOT operate a lift table with its perimeter toe guard removed, disabled, or inoperable. An optional

accordion skirt may be installed in above-ground installations.

DO ensure that all information, safety, and warning labels remain in place and are legible.

DO remove any load from the lift table before servicing the lift table or its hydraulic power unit. DO completely

lower the platform, or use the attached maintenance prop bars to support the platform, before servicing this

product.

If oil is needed, DO use an anti-wear hydraulic oil with a viscosity grade of 150 SUS at 100°F (ISO 32 cSt @ 40°C)

or Dexron non-synthetic transmission fluid. DO NOT use brake fluid or jack oils in the hydraulic system.

Contact the manufacturer for SDS (Safety Data Sheet) information.

Maintenance and repairs are to be done only by personnel qualified to perform the required work.

Consideration will not be given for warranty repair charges without prior written authorization by the

manufacturer.

DO NOT perform any modifications to the lift table without the manufacturer’s approval. Failure to receive

authorization for changes to the equipment automatically voids the warranty.

Proper use and maintenance are essential for this product to function properly.

Always use this product in accordance with the instructions in this manual.

Periodically lubricate pivot points with bearing grease.

Keep the product dry and clean at all times. Always use this product indoors.

Use only factory-approved replacement parts. Contact Vestil Manufacturing to order replacement or spare

parts.

Contact the manufacturer for SDS information.

MODEL NUMBER AND CAPACITY

The lift table model number, serial number and capacities are printed on the nameplate, found on the hinged side of

the platform. Refer to the product catalog of the factory for further information. Include the model and serial numbers

in all correspondence with your dealer or the factory.

The load capacity rating as printed on the nameplate of your lift table designates its net capacity. The addition of

ancillary equipment to the lift table will necessitate a lowering of the load capacity. The lift table’s load capacity must

never be exceeded, as permanent damage or personal injury may result.

Operator’s Manual 2/2/21 EHLT, MANUAL.DOCX

EXPLODED PART VIEWS AND BILLS OF MATERIAL

EHLT Top-Level Bill of Materials

ITEM

DESCRIPTION

BASE ASSEMBLY

PLATFORM

PERIMETER TOE GUARD ASSEMBLY

* See separate illustrations and tables for detailed parts lists

Operator’s Manual 2/2/21 EHLT, MANUAL.DOCX

EHLT Base Assembly Bill of Materials, EHLT-####-#-## models

ITEM

PART NUMBER

DESCRIPTION

QTY

2.3.3

01-111-003

BUSHING, POLYGON 1 1/2 ID X 1 1/2 LG

2.3.4

01-111-002

BUSHING, POLYGON 1 1/8 ID X 3/4 LG

01-527-001

ROLLER W/ BUSHING

3.1

01-027-001

ROLLER, Ø3 1/4 x 3/4 W

3.2

01-111-001

BUSHING, POLYGON 1 1/8 ID x 5/8 LG

68021

EXTERNAL RETAINING RING, PHOSPHATE FINISH, 1-1/8"

5.2.3

01-111-002

BUSHING, POLYGON 1 1/8 ID X 3/4 LG

01-112-004

PIN, CLEVIS

33454

NARROW MACHINERY BUSHING, PLAIN FINISH, 1 3/4" X 18 GA

01-112-019

PIN, SCISSOR PIVOT, Ø 1 1/2"

33474

SPACER, SHIM, 1 1/2" ID X 2 1/4 OD X 18 GA

99-021-906-001

CYLINDER, HYDRAULIC, Ø 2 1/2" x 10"

99-021-901-001

CYLINDER, HYDRAULIC, Ø 3" x 10"

1 or 2

01-112-001

PIN, CLEVIS, CYLINDER (USE WITH Ø 2 1/2” x 10” CYLINDERS)

24-612-003

WELDMENT, CYLINDER PIN (USE WITH Ø 3” x 10” CYLINDERS)

1 or 2

01-118-001

BOLT, CYLINDER RETAINING

1 or 2

24-037-001

MAINT PROP, EHLT

33444

MACHINE BUSHING, Ø 1 X 18 GA.

20-117-003

EXTERNAL RETAINING RING, 1" DIA SHAFT

26333

SHOULDER SCREW 0.375x1.5" LG

33006

FLAT WASHER, ZINC PLATED, USS, Ø5/16"

37021

NYLON INSERT LOCK NUT, GRADE 2, ZINC FINISH, 5/16"-18

36209

1/2 - 13 HEX JAM NUT PLAIN

64134

SPRING PIN 3/16 X 1 1/8 (USE WITH Ø 2 1/2” x 10” CYLINDERS ONLY)

32415

Ø5/16 - 18 x 1/2 HWH THREAD CUTTING SCREW, TYPE F, ZINC

1 or 2

01-115-002

WASHER, THRUST BEARING

01-115-001

WASHER, THRUST BEARING, 1 1/8”ID

Operator’s Manual 2/2/21 EHLT, MANUAL.DOCX

EHLT Base Assembly Bill of Materials, EHLT-####-#-##-PSS models

ITEM

PART NUMBER

DESCRIPTION

QTY

2.3.3

01-111-003

BUSHING, POLYGON 1 1/2 ID X 1 1/2 LG

2.3.4

01-111-002

BUSHING, POLYGON 1 1/8 ID X 3/4 LG

24-527-301

ROLLER W/ BUSHING

3.1

24-027-301

ROLLER, Ø3 1/4 x 3/4 W, S/S

3.2

01-111-001

BUSHING, POLYGON 1 1/8 ID x 5/8 LG

99-117-012

EXTERNAL RETAINING RING, S/S, 1-1/8"

5.2.3

01-111-001

BUSHING, POLYGON 1 1/8 ID X 5/8 LG

99-112-034

PIN, CLEVIS, S/S

99-113-014

SHIM, STAINLESS STEEL, Ø1 1/8"

99-112-035

PIN, SCISSOR PIVOT, Ø1 1/2"

N/A

99-521-005

CYLINDER, HYDRAULIC, Ø2" x 10"

99-521-007

CYLINDER, HYDRAULIC, Ø2 1/2" x 10"

1 or 2

99-521-003

CYLINDER, HYDRAULIC, Ø3" x 10"

99-612-005

WELDMENT, CYLINDER PIN, S/S

1 or 2

99-112-036

CYLINDER PIVOT PIN

(USE WITH DOUBLE Ø2 1/2" x 10" CYLINDER MODELS ONLY)

01-118-001

BOLT, CYLINDER RETAINING

1 or 2

24-037-007

MAINT PROP, EHLT

99-113-019

SHIM, STAINLESS STEEL, Ø1"

99-117-016

EXTERNAL RETAINING RING, STAINLESS, 1" DIA SHAFT

74104

SHOULDER SCREW S/S 5/16-18x1.5" LG

71015

FLAT WASHER, 18-8 S/S, 5/16 x ¾

70861

NYLOCK NUT S/S, 5/16-18

99-120-003

1/2 - 13 HEX JAM NUT S/S

1 or 2

11051

Ø5/16-18 x 1/2 BOLT S/S

(NOT PRESENT ON DOUBLE Ø2 1/2" x 10" CYLINDER MODELS)

01-115-002

WASHER, THRUST BEARING

99-113-015

SHIM, S/S, Ø1 1/8

Operator’s Manual 2/2/21 EHLT, MANUAL.DOCX

EHLT Perimeter Toe Guard Assembly Bill of Materials

ITEM

PART NUMBER

DESCRIPTION

QTY.

01-022-022

SWITCH, LIMIT (N. C. MICRO)

24008

4-40 X 1/2 BHCS

3†

01-022-001

LIMIT SWITCH W/ROLLER ARM

4†

37018

NYLON LOCK NUT,GRADE 2, ZINC FINISH,1/4"-20

5†

22805

ELEVATOR BOLT, LIMIT SWITCH

6†

24-016-002

BRACKET, EHLT SWITCH MOUNT

7 & 8

01-015-016

01-015-014

01-015-020

01-015-013

01-015-015

01-015-023

TOE GUARD EXTRUSION FOR 24” SIDES

TOE GUARD EXTRUSION FOR 30” SIDES

TOE GUARD EXTRUSION FOR 40” SIDES

TOE GUARD EXTRUSION FOR 48” SIDES

TOE GUARD EXTRUSION FOR 60” SIDES

TOE GUARD EXTRUSION FOR 72” SIDES

CONSULT FACTORY FOR OTHER SIDE LENGTHS

2 + 2

01-145-010

SPECIALTY HARDWARE, TOE GUARD

01-015-009

TOE GUARD SUPPORT, CAST RUBBER HOUSING

11015

HEX BOLT, GRADE A, ZINC PLATED, 1/4"-20 X 3"

33004

FLAT WASHER, USS, ZINC PLATED, Ø1/4"

24189

#8-32 FHSCS

01-015-017

TOE GUARD, LIMIT SWITCH ACTUATOR

* Item attaches separately to platform.

†Item attaches to base.

Operator’s Manual 2/2/21 EHLT, MANUAL.DOCX

ELECTRICAL AND HYDRAULIC SYSTEM DIAGRAMS

Care should be taken to identify all potential hazards and comply with applicable safety procedures

before beginning work. Ensure that all system pressure and electrical power have been removed

before attempting to work on the electrical or hydraulic systems. Follow all applicable lockout/tagout

procedures.

The load must be removed, and the platform either positively and adequately supported or fully

lowered, before any work is performed on the lift table.

Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic

circuits, as well as the hazards associated with them, should attempt troubleshooting and repair of this equipment.

115 VAC, Single-Phase Electric Circuit Diagram (24124012 Rev. B)

Note: Overcurrent & short circuit protection and disconnect must be provided by end user.

* Number of toe guard switches can vary according to size.

Operator’s Manual 2/2/21 EHLT, MANUAL.DOCX

208-230 VAC, Single-Phase Electric Circuit Diagram (24124013 Rev. B)

Note: Overcurrent & short circuit protection and disconnect must be provided by end user.

* Number of toe guard switches can vary according to size.

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