Viessmann FB2B Kurzanleitung
Installation and service
instructions
for contractors
VIESMANN
Vitodens 242-F
Type FB2B, 4.8 to 26 kW
Gas condensing/solar storage combi boiler
Natural gas and LPG version
Gas Council no.:
47-819-18 (19 kW)
47-819-19 (26 kW)
For applicability, see the last page
VITODENS 242-F
5412 755 GB 5/2010 Please keep safe.
2
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained
Danger
This symbol warns against the
risk of injury.
!Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Note
Details identified by the word "Note" con-
tain additional information.
Target group
These instructions are exclusively
designed for qualified personnel.
■ Work on gas equipment must only be
carried out by a qualified gas fitter.
■ Work on electrical equipment must
only be carried out by a qualified elec-
trician.
■ The system must be commissioned by
the system installer or a qualified per-
son authorised by the installer.
Regulations
Observe the following when working on
this system
■ all legal instructions regarding the pre-
vention of accidents,
■ all legal instructions regarding envi-
ronmental protection,
■ the Code of Practice of relevant trade
associations,
■ all current safety regulations as
defined by DIN, EN, DVGW, TRGI,
TRF, VDE and all locally applicable
standards,
■ Gas Safety (Installation & Use) Regu-
lations
– the appropriate Building Regulation
either the Building regulations, the
Building Regulation (Scotland),
Building Regulations (Northern Ire-
land),
– the Water Fittings Regulation or
Water Bylaws in Scotland,
– the current I.E.E. Wiring Regula-
tions.
If you smell gas
Danger
Escaping gas can lead to explo-
sions which may result in serious
injury.
■ Never smoke. Prevent naked
flames and sparks. Never
switch lights or electrical appli-
ances ON or OFF.
■ Close the gas shut-off valve.
■ Open windows and doors.
■ Remove all people from the
danger zone.
■ Notify your gas or electricity
supplier from outside the build-
ing.
■ Shut off the electricity supply to
the building from a safe place
(outside the building).
Safety instructions
Safety instructions
5412 755 GB
3
If you smell flue gas
Danger
Flue gas can lead to life-threat-
ening poisoning.
■ Shut down the heating system.
■ Ventilate the boiler room.
■ Close all doors leading to the
living space.
Working on the system
■ When using gas as fuel, also close the
main gas shut-off valve and safeguard
against unauthorised reopening.
■ Isolate the system from the power sup-
ply and check that it is no longer 'live',
e.g. by removing a separate fuse or by
means of a main isolator.
■ Safeguard the system against unau-
thorised reconnection.
!Please note
Electronic modules can be dam-
aged by electro-static dis-
charges.
Touch earthed objects, such as
heating or water pipes, to dis-
charge static loads.
Repair work
!Please note
Repairing components which ful-
fil a safety function can compro-
mise the safe operation of your
heating system.
Replace faulty components only
with original Viessmann spare
parts.
Ancillary components, spare and
wearing parts
!Please note
Spare and wearing parts which
have not been tested together
with the heating system can com-
promise its function. Installing
non-authorised components and
non-approved modifications/con-
version can compromise safety
and may invalidate our warranty.
For replacements, use only orig-
inal spare parts from Viessmann
or those which are approved by
Viessmann.
Safety instructions
Safety instructions (cont.)
5412 755 GB
4
Installation instructions
Preparing for installation
Product information.............................................................................................. 6
Preparing for installation....................................................................................... 6
Installation sequence
Installing the boiler............................................................................................... 11
Opening the control unit casing............................................................................ 15
Electrical connections........................................................................................... 16
Closing the control unit casing............................................................................. 22
Service instructions
Commissioning, inspection, maintenance
Steps - commissioning, inspection and maintenance.......................................... 24
Further details regarding the individual steps....................................................... 26
Code 1
Calling up coding level 1...................................................................................... 66
General................................................................................................................. 67
Select boiler ......................................................................................................... 69
DHW..................................................................................................................... 70
Solar..................................................................................................................... 70
Heating circuit 1, heating circuit 2, heating circuit 3............................................. 71
Code 2
Calling up coding level 2...................................................................................... 76
General................................................................................................................. 76
Select boiler.......................................................................................................... 84
DHW..................................................................................................................... 86
Solar..................................................................................................................... 88
Heating circuit 1, heating circuit 2, heating circuit 3............................................. 91
Diagnosis and service scans
Calling up the service menu................................................................................. 98
Diagnosis.............................................................................................................. 98
Checking outputs (actuator test).......................................................................... 101
Troubleshooting
Fault display......................................................................................................... 103
Fault codes........................................................................................................... 104
Repairs................................................................................................................. 114
Index
Index
5412 755 GB
5
Function description
Control unit........................................................................................................... 127
Internal extensions............................................................................................... 129
External extensions (accessories)........................................................................ 131
Control functions.................................................................................................. 135
Allocating heating circuits to the remote control................................................... 143
Electronic combustion controller.......................................................................... 143
Designs
Internal connection diagram................................................................................. 145
External connection diagram................................................................................ 146
Connection diagram, solar control module........................................................... 148
Parts lists............................................................................................................ 149
Commissioning/service reports........................................................................ 159
Specification....................................................................................................... 160
Certificates
Declaration of conformity...................................................................................... 161
Manufacturer's certificate according to the 1st BImSchV [Germany]................... 162
Keyword index.................................................................................................... 163
Index
Index (cont.)
5412 755 GB
6
Vitodens 242-F, FB2B
Set up for operation with natural gas H.
For conversion to LPG P (without conversion kit), see page 32.
The Vitodens 242-F should generally only be delivered to those countries specified
on the type plate. For deliveries to alternative countries, an approved contractor, on
his own initiative, must arrange individual approval in accordance with the law of the
land.
Preparing for installation
Handling
If possible, leave the boiler on the pallet
during handling.
If space constraints make it necessary,
the boiler can be split for handling.
Installation instructions provided
!Please note
To prevent equipment damage,
never set the boiler down on
its front or side panels or apply
loads to these areas.
Installation
Required room height at least 2100 mm.
The boiler weight is 161 kg (19 kW) to 165 kg (26 kW) (dry).
Preparing the boiler for installation
Use a connection set, available as an
accessory, to make the connection on
the gas and water sides. The following
overview shows sample connection sets
for installation on finished walls to the top
or side.
!Please note
To prevent equipment damage,
install all pipework free of load
and torque stresses.
Preparing the connections on site:
Connection set installation
instructions.
Preparing for installation
Product information
5412 755 GB
7
65
1930
2008
100
719
46
40
50
1367
1422
1477
1532
1587
1642
1697
1752
1807
1875
1900
1135
1100
140
60
320
370
436
449
A
H
AH
B
D
F
E
G
C
G
E
C
B
F
D
M
K
K
L
440
55
220
330
a
50
595
50
600
C
F
D
A
B
E
G
H
ASolar return R ¾
BHeating flow R ¾
CDHW R ½
DGas connection R ½
EDHW circulation R ½ (separate
accessory)
FCold water R ½
GHeating return R ¾
HSolar flow R ¾
KCondensate drain to the back into
the wall
LSide condensate drain
MCable entry area
NDHW safety valve drain
Preparing for installation
Preparing for installation (cont.)
5412 755 GB
Installation
8
Minimum clearances
Area around the Vitodens for maintenance: min. 700 mm.
Maintenance clearances to the l.h. or r.h. side of the Vitodens are not required.
Rated output range 4.8 to 19 kW 6.5 to 26 kW
a (mm) 200 224
Note
The adjustable feet give all height meas-
urements a tolerance of +15 mm.
1. Prepare the heating water connec-
tions.
Flush the heating system thor-
oughly.
Note
Should an additional diaphragm
expansion vessel be required on site,
connect that vessel into the heating
return.
Preparing for installation
Preparing for installation (cont.)
5412 755 GB
9
2. Prepare the connections on the DHW
side. Install the safety assembly
(accessory or on-site provision) in
accordance with
the Water Fittings Regulations 1999 in
the cold water line (see page 10).
Recommendation:
Install the safety valve above the
DHW cylinder to protect it against
contamination, scaling and high tem-
peratures.
Connect the drain hose to the con-
densate collector. Remove plug from
condensate collector.
3. Prepare the solar connections.
4. Route condensate hose O to the
back (drain in wall K) or to the side
aperture L (see page 6).
Route condensate hose with a U-
bend and connect to on-site drain line
or siphon. Discharge pipes from
expansion valves (safety valve)
should not be connected directly to a
drain and should pass through a visi-
ble tundish, with a AUK3 air gap, and
be located adjacent to the device.
5. Prepare the gas connection accord-
ing to TRGI or TRF or all local regu-
lations.
6. Prepare the electrical connections.
■Power cable: NYM-J 3 x 1.5 mm2,
fuse max. 16 A, 230 V/50 Hz.
■ Accessory cables: NYM with the
required number of conductors for
the external connections.
■Allow all cables in area "M" (see
page 7) to protrude 2000 mm from
the wall.
Preparing for installation
Preparing for installation (cont.)
5412 755 GB
Installation
10
Safety assembly to Water Fittings Regulations 1999
ASafety assembly to
Water Fittings Regulations 1999 (acces-
sory to connection sets for unfinished
walls)
BSafety valve
CVisible blow-off line outlet
DShut-off valve
EFlow regulating valve (installation rec-
ommended)
FPressure gauge connector
GNon-return valve
HDrain
KCold water
LDrinking water filter
MPressure reducer to Water Fittings Reg-
ulations 1999
NNon-return valve/pipe separator
OCold water connection at connection set
(accessory)
Preparing for installation
Preparing for installation (cont.)
5412 755 GB
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1
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