Viessmann VITOCELL 100-B Gebrauchsanweisung



-B

Dual coil domestic hot water storage tank

79 and 119 USG / 300 and 450 ltr

Technical Data Manual

Model Nos. and pricing: see Price List

This tank version is not suitable

for steam heating applications.



Vitocell 100-B

CVB Series

Vertical indirect-fired dual coil domestic hot water storage tan

made of steel with Ceraprotect enamel coating

ne heat exchanger coil facilitates heat transfer from the solar

collectors to domestic hot water, a second heat exchanger coil

allows reheating of the water content by the hot water heating

boiler.

5285 656 v2.3 09/2012

Product Information

2VITOCELL 100-B

Product Information

Domestic hot water storage tank of corrosion

protected steel with built-in insulation made

of PUR Foam.

Fully hygienic, efficient and economical

domestic hot water production by solar

collectors and a hot water heating boiler.

Heat from the solar collectors is transferred

to the domestic hot water via the lower

tank coil.

Benefits at a glance:

HCorrosion-resistant tank with Ceraprotect

enamel coating ensures a long service life.

Additional cathode protection is provided

by a magnesium anode.

HThe entire water content is heated by a

coiled 1”/25 mm diameter steel heat

exchanger surface which extends to the

bottom of the tan .

HLarge heat exchanger surfaces allow fast

and even heating of the entire water

content, guaranteeing a high level of

domestic hot water comfort.

HIncreased energy savings thanks to highly

effective, foamed-in-place HCFC-free

insulation keeping standby losses at a

minimum.

HTwo thermometers to show the DHW

temperature at the top of the tank and at

the midpoint of the tank.

HThe Vitocell-B 100 119 USG / 450 L

capacity tank is supplied with removable

soft PET insulation for easier handling.

HFor dual-mode DHW heating with solar

panels in conjunction with a boiler. The

solar energy gathered by the solar panels

is transferred to the DHW by the lower

indirect coil. For mono-mode DHW heating

with a boiler or heat pump - both indirect

coils can be connected in series.

Product Information

Cross-Section

VITOCELL 100-B 3

Highly effective foamed-in-place

hard PUR foam insulation (HCFC free, 79 USG / 300 ltr)

or soft PET insulation (119 USG / 450 ltr)

Domestic hot water

Two thermometers

Upper coil-

domestic hot water is reheated by boiler

Recirculation tapping

Steel domestic hot water tan

with Ceraprotect enamel

Lower coil -

connection for solar connectors

Inspection port/

cleanout opening

Domestic cold water / drain

Technical Data

4VITOCELL 100-B

Technical Data

For DHW production in conjunction with heating boilers, Suitable for heating systems with:

and heating systems without low limit for dual coil operation Hmax. working pressure on heat exchanger side up to 150 psig at

320°F/160°C

Hmax. working pressure on DHW water side of up to 150 psig at

210°F/99°C

Hmax. testing pressure on DHW side of 300 psig

Storage capacity USG / ltr 79 / 300 119 / 450

Coil upper

lower

upper

lower

Recovery rate

with a DHW temperature increase from 50 to 113 ºF/

194ºF/90ºC MBH / kW

GPH / ltr/h

106 / 31

201 / 761

181 / 53

344 / 1302

160 / 47

305 / 1154

239 / 70

454 / 1720

10 to 45 ºC and a supply water temperature of

......

176ºF/80ºC MBH / kW

GPH / ltr/h

89 / 26

169 / 640

151 / 44

286 / 1081

136 / 40

259 / 982

198 / 58

376 / 1425

158ºF/70ºC MBH / kW

GPH / ltr/h

68 / 20

129 / 491

113 / 33

214 / 811

102 / 30

195 / 737

153 / 45

292 / 1106

140ºF/60ºC MBH / kW

GPH / ltr/h

51 / 15

97 / 368

79 / 23

150 / 566

75 / 22

143 / 540

109 / 32

208 / 786

122ºF/50ºC MBH / kW

GPH / ltr/h

38 / 11

71 / 270

62 / 18

117 / 442

55 / 16

104 / 393

82 / 24

156 / 589

Recovery rate

with a DHW temperature increase from 50 to 140 ºF/

194ºF/90ºC MBH / kW

GPH / ltr/h

79 / 23

104 / 395

154 / 45

205 / 774

123 / 36

164 / 619

181 / 53

241 / 911

10 to 60 ºC and a supply water temperature of

......

176ºF/80ºC MBH / kW

GPH / ltr/h

68 / 20

91 / 344

116 / 34

154 / 584

102 / 30

136 / 516

151 / 44

200 / 756

158ºF/70ºC MBH / kW

GPH / ltr/h

51 / 15

68 / 258

79 / 23

104 / 395

75 / 22

100 / 378

113 / 33

150 / 567

Insulation Hard PUR Foam Soft PET insulation

Standby losses

MBH/24 h 7.8 9.5

Overall dimensions with insulation

verall width (∅)

verall depth

verall height

Tilt height including insulation

Tilt height excluding insulation

inches

633

705

68¾

1746

70½

1792

33½

850

918

1955

1860

Weight

Tank with insulation

lbs

352

160

452

205

Heat exchanger coil liquid content USG

ltr

1.6

2.6

2.3

3.3

12.5

Heat exchanger area ft.

9.7

0.9

16.1

1.5

1.4

20.5

1.9

Connections Coils ∅” (male thread)

Domestic cold/hot water ∅” (male thread)

Recirculation ∅” (male thread)

1”

1¼”

1”

The upper coil is designated for connection to a hot water heating boiler or a heat pump.

The lower coil is designated for connection to solar collector panels or heat pumps.

When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump.

The stated recovery rate is only achieved when the rated output of the boiler is equal to or greater than that stated under “ ecovery

rate”.

Measured values are based on a room temperature of 68°F / 20 ºC and a domestic hot water temperature of 149°F / 65 ºC and can vary

by 5%.

For other dimensions, see illustration and table on page 5.

For information regarding other Viessmann System Technology componentry, please reference documentation of the respective product.

Technical Data

Legend

I Inspection and cleanout opening

D Drain

BWR Boiler water return (upper coil)

SCR Solar collector return (lower coil) or

boiler return

BWS Boiler water supply (upper coil)

SCS Solar collector supply (lower coil) or

boiler supply

DCW Domestic cold water

SW1

Sensor well for tank temperature

sensor of boiler control at BWS

level

SW2 Sensor well for the lower

thermometer at SCS level

DHW Domestic hot water

RT Recirculation tapping

TPV Temperature and pressure relief

valve

MA Protective magnesium anode

For solar heating systems Viessmann

recommends placement of the DHW tank

temperature sensor of the solar control in

the solar collector return (SC ). This

requires a brass elbow with sensor well

included in the accessory pack.

The DHW tank temperature sensor of the

boiler control is placed in the SW1 sensor

well (see installation example on page 8).

Total depth

Total width

Section A-B

SW1

SW2

Total height

DHW

TPV

BWS

BWR

SCS

SCR

DCW/D

Ø k

79 USG / 300 ltr Tan

VITOCELL 100-B 5

DHW tan temperature sensor

in solar heating applications

79 USG / 300 ltr

DHW tank temperature sensor for

solar application (included with

Solar control)

Brass elbow with sensor well

(accessory pack)

Solar collector return connection

Storage

capacity

USG /

ltr

79 /

300

inches

10¼

260

34½

875

995

43¾

1115

53¼

1355

1600

333

101

Technical Data

Legend

I Inspection and cleanout opening

D Drain

BWR Boiler water return (upper coil)

SCR Solar collector return (lower coil) or

boiler return

BWS Boiler water supply (upper coil)

SCS Solar collector supply (lower coil) or

boiler supply

DCW Domestic cold water

SW1

Sensor well for tank temperature

sensor of boiler control at BWS

level

SW2 Sensor well for the lower

thermometer at SCS level

DHW Domestic hot water

RT Recirculation tapping

TPV Temperature and pressure relief

valve

MA Protective magnesium anode

For solar heating systems Viessmann

recommends placement of the DHW tank

temperature sensor of the solar control in

the solar collector return (SC ). This

requires a brass elbow with sensor well

included in the accessory pack.

The DHW tank temperature sensor of the

boiler control is placed in the SW1 sensor

well (see installation example on page 8).

119 USG / 450 ltr Tan

SCR

SCS

DHW

BWS

BWR

Section A-B

SW1

SW2

DCW/D

Total height

Total width

Total depth

6VITOCELL 100-B

DHW tan temperature sensor

in solar heating applications

119 USG / 450 ltr

DHW tank temperature sensor for solar

application (included with solar control

unit)

Brass elbow with sensor well

(accessory pack)

Solar collector return connection

Storage

capacity

USG /

ltr

119 /

450

inches

4 ¼

107

13¾

349

924

1044

1230

1444

70 ¼

1784

422

100

Technical Data

VITOCELL 100-B 7

Pressure drop on heating water side Domestic hot water pressure drop

of a single coil

79 USG / 300 ltr

119 USG / 450 ltr

Upper indirect coil, 300 ltr capacity

Lower indirect coil, 300 ltr and upper

indirect coil, 450 ltr capacity

Lower indirect coil, 450 ltr capacity

Domestic hot water draw rate

Storage tank contents heated to 140ºF / 60ºC, boiler not reheating

Storage capacity USG

ltr

300

119

450

Domestic hot water draw

Water with t = 140ºF / 60ºC (constant)

USG

ltr

110

220

Percentage tan volume 37% 50%

Waterflow

120

160

200

1.6

2.4

3.2

240

320

400

1.2

Pressure drop

2.2 500

2.6 600

3.5 800

4.4 1 000

9 2 000

13 3 000

18 4 000

22 5 000

26 6 000

31 7 000

ltr/h

GPM

44 10000

“w.c.

mbar

Waterflow

8 20

0.8 2

1.2 3

1.6 4

2 5

2.4 6

3.2 8

4 10

0.4 1

40 100

32 80

24 60

20 50

16 40

12 30

Pressure drop

2.2 500

3.5 800

4.4 1 000

9 2 000

13 3 000

18 4 000

22 5 000

“ w.c.

mbar

ltr/h

GPM

2.6 600

Standard Equipment/Product Installation

8VITOCELL 100-B

Standard Equipment

Vitocell 100-B (79 USG / 300 ltr

capacity) DHW Tan

DHW tank made from steel with

Ceraprotect enamel coating.

–

2 welded sensor wells for DHW tank

temperature sensor, i.e. aquastat, and

the thermometer

–

adjustable leveling bolts

–

protective magnesium anode

–

fitted thermal insulation made from

hard PUR foam

–

threaded elbow with sensor well

The color of the epoxy-coated sheet

metal casing is Vitosilver.

The following are packed separately and

attached to the crate:

–

1 brass elbow with sensor well

–

1 Loctite package

–

1 temperature and pressure relief valve

–

2 thermometers °F / °C

–

7 brass adaptors (1”)

–

1 brass tee (1”)

–

1 brass hex bushing (1”x¾”)

–

1 brass cap (1”)

Product Installation

Domestic hot water connection

Vitocell 100-B (119 USG / 450 ltr

capacity) DHW Tan

DHW tank made from steel with

Ceraprotect enamel coating.

–2 welded sensor wells for DHW tank

temperature sensor, i.e. aquastat, and

the thermometer

–protective magnesium anode

–fitted thermal insulation made from soft

PET insulation, packed separately

–threaded elbow with sensor well

–adjustable leveling bolts

–protective magnesium anode

The color of the plastic-coated thermal

insulation is Vitosilver.

The following are packed separately and

attached to the crate:

–5 brass adaptors (1”)

–2 brass adaptors (1¼”)

–1 Loctite package

–1 temperature and pressure relief valve

–1 brass tee (1¼”)

–1 brass elbow with sensor well

–1 brass cap

–2 thermometers °F / °C

–1 plug (R1½”)

Domestic hot water supply

DHW recirculation line

DHW recirculation pump

Spring-loaded flow check valve

Discharge pipe

Pressure and temperature relief valve

Shut-off valve

Drain

Domestic cold water supply lines

Backflow preventer

Domestic cold water inlet

Precharged expansion tank

(required where backflow preventer is

installed; check local plumbing codes

and requirements)

Thermostatic mixing valve/anti-scald

valve for solar applications (field

supplied)

Due to the potentially high DHW

temperatures generated by the solar

heating system, the domestic hot

water temperature must be limited to a

maximum of 140°F/60°C by installing

a mixing device, e.g. a thermostatic

mixing valve. The mixing device does

not completely eliminate the ris of

scalding at the tap. The installation of a

mixing tap is required.

WARNING

System Design Guidelines

VITOCELL 100-B 9

Installation example

Solar collector

Vitocell 100-B

Filling valve

Solar-Divicon (pumping station)

Recirculation pump

Anti-scald tempering valve

C eating circuit

B Oil/Gas-fired boiler

DCW Domestic cold water

D W Domestic hot water

T&P Temperature and pressure relief valve

System Design Guidelines

10 VITOCELL 100-B

Sensor wells

The sensor wells are welded into the DHW

tank.

Sensor wells for solar operation

For solar heating systems, Viessmann

recommends placement of the DHW tank

temperature sensor in the solar collector

return. This requires installation of a a brass

elbow with sensor well included in the

accessory pack.

Dimension 79/300 119/450

inches

6 1/4

160

5.9

150

7/8”

6.5

8.7

220

7.9

210

7/8”

6.5

Heating water supply temperature

over 230ºF / 110ºC

These operating conditions require the

installation of an additional safety high limit

into the DHW storage tank, preventing the

domestic hot water temperature from rising

above 203 ºF/ 95 ºC. A domestic hot water

tempering valve must be used.

Temperature and pressure

relief valve

A temperature and pressure relief valve

(T&P relief valve) is supplied with the tank.

The heating contractor must install the

valve on each tank in a method meeting

code requirements. If local codes require a

different relief valve, substitute the

manufacturer’s supplied valve. The tank is

approved for 150 psig. Maximum operating

pressure is 150 psig.

The T&P relief valve supplied with the tank

is tested under ANSI Z21.22 Code for Relief

Valves and Automatic Gas Shut-off Devices

for Hot Water Supply Systems.

Bac flow preventers

Where backflow preventers are required, a

domestic water expansion tank installation

is recommended in the cold water inlet

piping before the cold water enters the

Vitocell. For the backflow device, observe

local plumbing codes and regulations.

Watts Model

40XL-8

150 psig

(US and Canada)

ASME pressure

steam rating

1438 MBH

CSA temperature

steam rating

205 MBH

Relief

temperature

210ºF (99ºC)

Inlet thread

¾” male

utlet thread

¾” female

Warranty excerpt

ur warranty for domestic hot water tanks

states that the water to be heated must be

of drinking (potable) water quality and that

any water treatment equipment in use must

function correctly.

Viessmann accepts no responsibility for

damage howsoever caused and reserves the

right to withdraw the product warranty if the

product has been improperly installed or

misapplied by the installer, contractor or end

user. In order to qualify for product warranty,

strict adherence to the installation and

service manuals must be assured. In the

event that Viessmann non-approved

components are utilized, Viessmann reserves

the right to withdraw all expressed or implied

warranties without written notice.

The water to be heated with the Vitocell

must be drinking (potable) water quality. If

the tank is used to heat other media, the

warranty will be null and void. Damage

resulting from excessive pressure or

temperature is clearly not the responsibility

of Viessmann.

The amount of chloride and sulfate

acceptable to the tank is limited. In areas

where high concentrations of chloride and

sulfate are present in drinking water, please

consult Viessmann for directions.

For full warranty details, please read the

product warranty card.

8” / 200 mm

” / 21 mm

” / 16 mm

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