Viessmann Vitodens 100-W Bedienungsanleitung

Installation Instructions

for use by heating contractor

Burner Mixture Damper Replacement, Part No. 7374 870

for Vitodens 100-W, type WB1A boilers

Safety and Installation Requirements

Please ensure that these instructions are read and understood before commencing installation. Failure to comply with the

instructions listed below can cause product/property damage, severe personal injury, and/or loss of life.

Working on the equipment

The installation, adjustment, service

and maintenance of this product must

be done by a licensed professional

heating contractor who is qualified

and experienced in the installation,

service, and maintenance of hot water

boilers. There are no user serviceable

parts on the boiler, burner or control.

Ensure main power supply to

equipment, the heating system, and all

external controls has been deactivated.

Close main gas supply valve. Take

precautions in both instances to avoid

accidental activation of power during

service work.

Ensure that the installation

literature of other applicable

components is referenced.

Enclosure Removal

Please file in Service Binder

1. Remove the screw at the top of

boiler A.

2. Press down on springs at bottom

of boiler Band remove the front

enclosure panel C.

3. Flip control console down D.

4. Shut off the secondary side of

the boiler and isolate the boiler

from the system.

Note:

The boiler is still filled with water.

5730 003 v1.1 02/2009

CAUTION

To avoid damage to the burner, do

not lay burner on its cylindrical

burner tube.

Failure to heed this caution may

cause damage to the burner tube,

which may lead to improper

operation.

Mixture

Damper

Location

Burner Removal

5. Disconnect electrical cables from

gas valve Eand ignition

transformer unit F.

6. Remove connection hose Dfrom

air pressure switch.

7. Loosen the fitting Con the gas

connection pipe.

8. Loosen four screws B, remove

burner and disconnect all electrical

cables from blower motor A.

5730 003 v1.1 02/2009

Burner Disassembly and Mixture Damper Replacement

9. Remove two screws 2and

remove mixture damper 3located

between burner chassis 1and

fan motor 5.

10. Remove mixture damper and

discard.

11. Install newly supplied mixture

damper. See picture below (rotate

180°).

12. Reassemble the burner in reverse

order with new burner gasket.

IMPORTANT

Ensure that mixture damper 3is

correctly positioned. See Attention

below. Check mixture damper for free

movement (opens up in the direction

of the air flow).

2 44.3 inch-pounds (5 Nm)

For tightening, use a calibrated torque

wrench.

IMPORTANT

Perform gas leak testing. Use new

gaskets, if needed.

13. Check the gas connections for

leaks.

Ensure tab of flapper is pointing downward!

5730 003 v1.1 02/2009

ATTENTION

WRONG!!CORRECT!!

Printed on environmentally friendly

(recycled and recyclable) paper.

Viessmann Manufacturing Company (U.S.) Inc.

45 Access Road

Warwick, Rhode Island • 02886 • USA

1-800-288-0667 • Fax (401) 732-0590

www.viessmann-us.com • [email protected]

Viessmann Manufacturing Company Inc.

750 McMurray Road

Waterloo, Ontario • N2V 2G5 • Canada

1-800-387-7373 • Fax. (519) 885-0887

www.viessmann.com • [email protected]

5730 003 v1.1 02/2009 Technical information subject to change without notice.

Burner Removal

14. Replace electrical cables from fan

motor A, mount burner, and

diagonally tighten 4 torque screws

B(approx. 3 ft.lbs/4 Nm using a

calibrated torque wrench).

15. Insert new gasket and tighten the

fitting Con the gas connection

pipe.

16. Insert air pressure switch

connection pipe Donto the gas

valve “OUT” connector (P2 on the

switch).

17. Replace electrical cables from gas

valve E, and ignition transformer

unit F.

18. Open gas shutoff valve and switch

on power supply.

Andere Handbücher für Vitodens 100-W

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